Synthesis and characterization of an efficient flame retardant based on aromatic ring and phosphate ester for epoxy resin

A novel flame retardant consisting of functionalized Salen-Ni based polyphosphazene microspheres

A functionalized cross-linked polyphosphazenes microsphere (Salen-PZN-Ni@DHPP-PTS) was prepared by wrapping Salen-Ni basis polyphosphazenes (Salen-PZN-Ni) with a kind of hybrid flame retardant (DHPP-PTS) to improve the flame retardancy and smoke suppression properties of epoxy (EP) composites. Thermogravimetric analysis showed that the addition of Salen-PZN-Ni@DHPP-PTS greatly improved the thermal stability of the EP composites. The addition of 5 wt% Salen-PZN-Ni@DHPP-PTS remarkably improved the fire safety of EP, which was illustrated by the results of the cone calorimeter. For example, the peak heat release rate and total heat release rate of the EP composites were reduced by 44.2% and 33.1%, respectively. The limiting oxygen index value of 5% Salen-PZN-Ni@DHPP-PTS/EP composite reached 29.8% and UL-94 achieved V-1 rating. In addition, the introduction of Salen-PZN-Ni@DHPP-PTS effectively suppressed the production of toxic CO and other volatiles. Meantime, the synergistic effect between Salen-PZN-Ni and DHPP-PTS was found. The potential flame retardant mechanism of Salen-PZN-Ni@DHPP-PTS is regarded as the synergistic catalytic carbonization effect and the extremely thermally stable components forming. Enhanced fire safety of EP composites by synergistic interaction of various components (nickel and DHPP-PTS) with polyphosphazenes microspheres.

Multifunctional Cotton Fabrics Obtained by Modification with Silanes Containing Esters of Phosphoric Acid as Substituents

The development of novel flame retardants for cotton textiles that form a stable layer on textile fiber is of high economical and practical relevance. A novel flame retardant fluorinated phosphoric acid esters modified silicone resins for cotton modification were synthesized. The investigated phosphoric acid esters based compounds were substituted by a fluorinated chain or ring, and alkoxysilyl groups. The presence of alkoxysilyl groups allowed the formation of bonds with cellulose, while derivatives of phosphoric esters reduced the flammability of fabrics. Additionally, the presence of fluoride in their structures affected the hydrophobic properties. Cotton fabrics were modified in a simple one-step process by dip-coating method. The flame retardant properties of modified textiles were examined by performing microcalorimetric analysis, thermogravimetry analysis, and measuring oxygen index. The hydrophobicity was evaluated by measuring the water contact angle. The modified fabrics were characterized by SEM-EDS (Scanning Electron Microscopy with Energy Dispersive Spectroscopy) analysis and surface morphology. As a result of the tests, multifunctional fabrics were obtained.

Flame Retardant Epoxy Composites on the Road of Innovation: An Analysis with Flame Retardancy Index for Future Development

Nowadays, epoxy composites are elements of engineering materials and systems. Although they are known as versatile materials, epoxy resins suffer from high flammability. In this sense, flame retardancy analysis has been recognized as an undeniable requirement for developing future generations of epoxy-based systems. A considerable proportion of the literature on epoxy composites has been devoted to the use of phosphorus-based additives. Nevertheless, innovative flame retardants have coincidentally been under investigation to meet market requirements. This review paper attempts to give an overview of the research on flame retardant epoxy composites by classification of literature in terms of phosphorus (P), non-phosphorus (NP), and combinations of P/NP additives. A comprehensive set of data on cone calorimetry measurements applied on P-, NP-, and P/NP-incorporated epoxy systems was collected and treated. The performance of epoxy composites was qualitatively discussed as Poor, Good, and Excellent cases identified and distinguished by the use of the universal Flame Retardancy Index (FRI). Moreover, evaluations were rechecked by considering the UL-94 test data in four groups as V0, V1, V2, and nonrated (NR). The dimensionless FRI allowed for comparison between flame retardancy performances of epoxy composites. The results of this survey can pave the way for future innovations in developing flame-retardant additives for epoxy.