Heavy crude oil asphaltenes as a nanofiller for epoxy resin

Surface Degradation of DGEBA Epoxy Resins Cured with Structurally Different Amine Hardeners: Effects of UV Radiation

In this study, the effects of three diamine curing agents (aromatic, cycloaliphatic, aliphatic) on the photochemical behavior of bisphenol A diglycidyl ether networks were comparatively examined. In order to monitor structural changes and study the curing agents' action mode, the cured epoxy resins were characterized before and after photoirradiation by means of Fourier-transform infrared spectroscopy, contact angle, differential scanning calorimetry, scanning electron microscopy, and energy-dispersive X-ray analysis, mass loss, and color modification measurements. Water absorption tests were also conducted. The cured epoxy resins are to be used in different multicomponent polymer materials for outdoor protection. The presence of the cycloaliphatic hardener led to reduced water absorption, and after UV irradiation, an increase in the glass transition temperature and lowest mass loss of the corresponding cured epoxy resin compared to the ones cured with aromatic and aliphatic hardener.

Asphaltenes from Heavy Crude Oil as Ultraviolet Stabilizers against Polypropylene Aging

The destruction of polymers under the influence of ultraviolet (UV) radiation is the cause of their aging and deterioration of strength properties. Asphaltenes are low-value waste products after the refining and deasphalting of heavy crude oil, which absorb UV radiation well. Asphaltenes require rational utilization, which suggests their use as UV stabilizing agents for polymers. In this work, asphaltenes were used to prevent UV aging of polypropylene (PP) by adding them in a mass fraction from 5% to 30% within an asphaltene/PP composite material. Rheometry, calorimetry, X-ray diffraction analysis, and tensile strength of PP films containing asphaltenes were performed before and after their intense UV irradiation for accelerated aging. Asphaltenes slightly reduce the viscosity, crystallinity, and mechanical strength of the initial PP due to their plasticizing effect. However, this deterioration in properties is more than compensated when studying UV-aged samples. Intense UV aging causes multiple catastrophic drops in the viscosity and strength of pure PP with the preservation of crystallinity due to the break of polymer chains and a decrease in molecular weight by approximately eight times. Asphaltenes suppress the destruction of PP, which is expressed in a significantly smaller decline in its viscosity and strength due to UV aging. The most optimal content of asphaltenes is 20%, which suppresses UV destruction by six times and best preserves the strength properties of PP.

Self-Lubricating and Shape-Stable Phase-Change Materials Based on Epoxy Resin and Vegetable Oils

Palm or coconut oil is capable of dissolving in a mixture of bisphenol A-based epoxy resin and a high-temperature hardener (4,4'-diaminodiphenyl sulfone) when heated and then forms a dispersed phase as a result of cross-linking and molecular weight growth of the epoxy medium. Achieving the temporary miscibility between the curing epoxy matrix and the vegetable oil allows a uniform distribution of vegetable oil droplets in the epoxy medium. This novel approach to creating a dispersed phase-change material made a cured epoxy polymer containing up to 20% oil. The miscibility of epoxy resin and oil was studied by laser interferometry, and phase state diagrams of binary mixtures were calculated according to theory and experiments. A weak effect of oil on the viscosity and kinetics of the epoxy resin curing was demonstrated by rotational rheometry. According to differential scanning calorimetry and dynamic mechanical analysis, the oil plasticizes the epoxy matrix slightly, expanding its glass transition region towards low temperatures and reducing its elastic modulus. In the cured epoxy matrix, oil droplets have a diameter of 3-14 µm and are incapable of complete crystallization due to their multi-component chemical composition and non-disappeared limited miscibility. The obtained phase-change materials have relatively low specific energy capacity but can be used alternatively as self-lubricating low-noise materials due to dispersed oil, high stiffness, and reduced friction coefficient. Palm oil crystallizes more readily, better matching the creation of phase-change materials, whereas coconut oil crystallization is more suppressed, making it better for reducing the friction coefficient of the oil-containing material.

Epoxy Phase-Change Materials Based on Paraffin Wax Stabilized by Asphaltenes

The usual problem of meltable phase-change agents is the instability in their form upon heating, which can be solved by placing them into a continuous polymer matrix. Epoxy resin is a suitable medium for dispersing molten agents, but it is necessary to make the obtained droplets stable during the curing of the formed phase-change material. This work shows that molten paraffin wax forms a Pickering emulsion in an epoxy medium and in the presence of asphaltenes extracted from heavy crude oil. Theoretical calculations revealed the complex equilibrium in the epoxy/wax/asphaltene triple system due to their low mutual solubility. Rheological studies showed the viscoplastic behavior of the obtained dispersions at 25 °C, which disappears upon the heating and melting of the paraffin phase. Wax and asphaltenes increased the viscosity of the epoxy medium during its curing but did not inhibit cross-linking or reduce the glass transition temperature of the cured polymer. As a result of curing, it is possible to obtain phase-change materials containing up to 45% paraffin wax that forms a dispersed phase with a size of 0.2-6.5 μm. The small size of dispersed wax can decrease its degree of crystallinity to 13-29% of its original value, reducing the efficiency of the phase-change material.

Mesoscale computer modeling of asphaltene aggregation in liquid paraffin

Asphaltenes represent a novel class of carbon nanofillers that are of potential interest for many applications, including polymer nanocomposites, solar cells, and domestic heat storage devices. In this work, we developed a realistic coarse-grained Martini model that was refined against the thermodynamic data extracted from atomistic simulations. This allowed us to explore the aggregation behavior of thousands of asphaltene molecules in liquid paraffin on a microsecond time scale. Our computational findings show that native asphaltenes with aliphatic side groups form small clusters that are uniformly distributed in paraffin. The chemical modification of asphaltenes via cutting off their aliphatic periphery changes their aggregation behavior: modified asphaltenes form extended stacks whose size increases with asphaltene concentration. At a certain large concentration (44 mol. %), the stacks of modified asphaltenes partly overlap, leading to the formation of large, disordered super-aggregates. Importantly, the size of such super-aggregates increases with the simulation box due to phase separation in the paraffin-asphaltene system. The mobility of native asphaltenes is systematically lower than that of their modified counterparts since the aliphatic side groups mix with paraffin chains, slowing down the diffusion of native asphaltenes. We also show that diffusion coefficients of asphaltenes are not very sensitive to the system size: enlarging the simulation box results in some increase in diffusion coefficients, with the effect being less pronounced at high asphaltene concentrations. Overall, our findings provide valuable insight into the aggregation behavior of asphaltenes on spatial and time scales that are normally beyond the scales accessible for atomistic simulations.

Asphaltene-Stabilized Polyisobutylene Pressure-Sensitive Adhesives for Ultraviolet Protection and Surface Bonding

The usual way to protect indoor areas from solar UV radiation is to use UV-absorbing materials, which are applied as a thin film on the surface of the windowpane. Asphaltenes are useless wastes from crude oil refining that absorb UV radiation well, which gave the idea of their use in protective coatings. Pressure-sensitive adhesives based on polyisobutylene containing from 5 to 30 wt% of asphaltenes were obtained. Deterioration of the adhesive properties with the introduction of 5-20 wt% of asphaltenes was shown by adhesion tests, which can be associated with the plasticization of the polymer matrix. At the same time, the use of 30 wt% of asphaltenes leads to the polymer matrix reinforcement with the restoration of adhesive properties to the original level or even slightly higher. The rheological study of adhesives at 25 °C and 120 °C showed the structural network formation by asphaltenes at a content of 30 wt%, explaining the increase in adhesion performance. According to microscopy, asphaltenes are flat brown glass shards in a polymer matrix. They absorb electromagnetic radiation, predominantly in the UV range, while maintaining relative translucency in the visible range. This makes it possible to obtain thin films from the asphaltene-filled adhesive for bonding glass sheets to produce UV-blocked and tinted windowpanes.

A Study on High and Low Temperature Rheological Properties and Oil Corrosion Resistance of Epoxy Resin/SBS Composite Modified Bitumen

In order to investigate the high and low temperature rheological properties and fuel corrosion resistance of epoxy resin on SBS modified asphalt, epoxy resin/SBS composite modified asphalt (ER/SBS) was prepared by high-speed shear. Moreover, composite modified bitumen with different proportions were designed based on the uniform design method and the basic performance index test was performed. The optimal composite mixing ratio of the ER and SBS modifier in composite modified asphalt (2.3% and 3.8%, respectively) was determined. Temperature scanning and a multiple stress creep test (MSCR) on ER/SBS composite modified asphalt with different ER content before and after oil corrosion was carried out using a dynamic shear rheometer (DSR). In addition, the high temperature rheological properties of different ER contents and composite modified asphalt after oil corrosion were evaluated by combing DSR measurements with the test data. The creep stiffness (S) and creep rate (m) indexes were obtained by a bending rheometer (BBR), and the effect of ER on the low-temperature rheological properties of SBS modified bitumen was investigated. The influence of the modifier incorporation on the micromorphology of asphalt and the change of micromorphology of asphalt after oil corrosion were analyzed by fluorescence microscopy. The test results show that the incorporation of 2.3% ER and 3.8% SBS can effectively improve the high temperature performance of SBS modified asphalt under the premise of cost saving. Moreover, the composite modified asphalt doped with ER can effectively improve the resistance of SBS modified asphalt to fuel corrosion at high temperatures, and the greatest improvement in the oil corrosion resistance of composite modified asphalt is observed at the ER content of 2.3%.

Hot-Melt and Pressure-Sensitive Adhesives Based on Styrene-Isoprene-Styrene Triblock Copolymer, Asphaltene/Resin Blend and Naphthenic Oil

Asphaltene/resin blend (ARB) extracted from heavy crude oil was used to modify poly(styrene-block-isoprene-block-styrene) (SIS) to make it an adhesive. There were prepared double and triple mixtures containing 10-60% SIS, 10-40% ARB, and 10-50% naphthenic oil used as an additional plasticizer. The viscoelasticity of the mixtures at 25 °C and 120 °C was studied, their flow curves were obtained, and the temperature dependences of the loss tangent and the components of the complex modulus were measured. In addition, the mixtures were used as hot-melt adhesives (HMAs) and pressure-sensitive adhesives (PSAs) in the shear, peel, and pull-off tests of the adhesive bonds that they formed with steel. Both naphthenic oil and ARB act as plasticizers for SIS and make it sticky. However, only the combined use of ARB and the oil allows for achieving the best set of adhesive properties of the SIS-based mixture. High-quality HMA requires low oil content (optimal SIS/ARB/oil ratio is 50/40/10, pull-off adhesion strength (τt) of 1990 kPa), whereas a lot of the oil is needed to give SIS characteristics of a PSA (SIS/ARB/oil is 20/40/40, τt of 100 kPa). At the same time, the resulting PSA can be used as a hot-melt pressure-sensitive adhesive (HMPSA) that has many times lower viscosity than HMA (13.9 Pa·s versus 2640 Pa·s at 120 °C and 1 s-1) but provides a less strong adhesive bond (τt of 960 kPa).

Physicochemical Characterization of Asphaltenes Using Microfluidic Analysis

Crude oils are complex mixtures of organic molecules, of which asphaltenes are the heaviest component. Asphaltene precipitation and deposition have been recognized to be a significant problem in oil production, transmission, and processing facilities. These macromolecular aromatics are challenging to characterize due to their heterogeneity and complex molecular structure. Microfluidic devices are able to capture key characteristics of reservoir rocks and provide new insights into the transport, reactions, and chemical interactions governing fluids used in the oil and gas industry. Understanding the microscale phenomena has led to better design of macroscale processes used by the industry. One area that has seen significant growth is in the area of chemical analysis under flowing conditions. Microfluidics and microscale analysis have advanced the understanding of complex mixtures by providing in situ imaging that can be combined with other chemical characterization methods to give details of how oil, water, and added chemicals interface with pore-scale detail. This review article aims to showcase how microfluidic devices offer new physical, chemical, and dynamic information on the behavior of asphaltenes. Specifically, asphaltene deposition and related flow assurance problems, interfacial properties and rheology, and evaluation of remediation strategies studied in microchannels and microfluidic porous media are presented. Examples of successful applications that address key asphaltene-related problems highlight the advances of microscale systems as a tool for advancing the physicochemical characterization of complex fluids for the oil and gas industry.