Valorization of Food Waste: Utilizing Natural Porous Materials Derived from Pomelo-Peel Biomass to Develop Triboelectric Nanogenerators for Energy Harvesting and Self-Powered Sensing

Food waste is an enormous challenge, with implications for the environment, society, and economy. Every year around the world, 1.3 billion tons of food are wasted or lost, and food waste-associated costs are around $2.6 trillion. Waste upcycling has been shown to mitigate these negative impacts. This study's optimized pomelo-peel biomass-derived porous material-based triboelectric nanogenerator (PP-TENG) had an open circuit voltage of 58 V and a peak power density of 254.8 mW/m2. As porous structures enable such triboelectric devices to respond sensitively to external mechanical stimuli, we tested our optimized PP-TENG's ability to serve as a self-powered sensor of biomechanical motions. As well as successfully harvesting sufficient mechanical energy to power light-emitting diodes and portable electronics, our PP-TENGs successfully monitored joint motions, neck movements, and gait patterns, suggesting their strong potential for use in healthcare monitoring and physical rehabilitation, among other applications. As such, the present work opens up various new possibilities for transforming a prolific type of food waste into value-added products and thus could enhance long-term sustainability while reducing such waste.

Towards environmentally sustainable management: A review on the generation, degradation, and recycling of polypropylene face mask waste

There has been a considerable increase in the use of face masks in the past years. Managing face mask waste has become a global concern, as the current waste management system is insufficient to deal with such a large quantity of solid waste. The drastic increase in quantity, along with the material's inability to degrade plastic components such as polypropylene, has led to a large accumulation of plastic waste, causing a series of environmental and ecological challenges. In addition, the growing use also imposes pressure on waste management methods such as landfill and incineration, raising concerns about high energy consumption, low value-added utilization, and the release of additional pollutants during the process. This article initially reviews the impact of mask-related plastic waste generation and degradation behavior in the natural environment. It then provides an overview of various recently developed methods for recycling face mask plastic waste. The article also offers forward-looking strategies and recommendations on face mask plastic waste management. The review aims to provide guidance on harnessing the complexities of mask waste and other medical plastic pollution issues, as well as improving the current waste management system's deficiencies and inefficiencies in tackling the growing plastic waste problem.

In Situ Nanofibrillar Polypropylene-Based Composite Microcellular Foams with Enhanced Mechanical and Flame-Retardant Performances

With the increasing demand for plastic components, the development of lightweight, high strength and functionalized polypropylene (PP) from a cost-effective and environmentally friendly process is critical for resource conservation. In situ fibrillation (INF) and supercritical CO2 (scCO2) foaming technology were combined in this work to fabricate PP foams. Polyethylene terephthalate (PET) and poly(diaryloxyphosphazene)(PDPP) particles were applied to fabricate in situ fibrillated PP/PET/PDPP composite foams with enhanced mechanical properties and favorable flame-retardant performance. The existence of PET nanofibrils with a diameter of 270 nm were uniformly dispersed in PP matrix and served multiple roles by tuning melt viscoelasticity for improving microcellular foaming behavior, enhancing crystallization of PP matrix and contributing to improving the uniformity of PDPP’s dispersion in INF composite. Compared to pure PP foam, PP/PET(F)/PDPP foam exhibited refined cellular structures, thus the cell size of PP/PET(F)/PDPP foam was decreased from 69 to 23 μm, and the cell density increased from 5.4 × 106 to 1.8 × 108 cells/cm3. Furthermore, PP/PET(F)/PDPP foam showed remarkable mechanical properties, including a 975% increase in compressive stress, which was attributed to the physical entangled PET nanofibrils and refined cellular structure. Moreover, the presence of PET nanofibrils also improved the intrinsic flame-retardant nature of PDPP. The synergistical effect of the PET nanofibrillar network and low loading of PDPP additives inhibited the combustion process. These gathered advantages of PP/PET(F)/PDPP foam make it promising for lightweight, strong, and fire-retardant polymeric foams.

Experimental and Finite Element Simulation of Polyolefin Elastomer Foams Using Real 3D Structures: Effect of Foaming Agent Content

In this study, polyolefin elastomer (POE) foams were prepared without any curing agent using a single-step foaming technique. The effect of azodicarbonamide (ADC) content as a chemical foaming agent on the foams’ morphology and mechanical properties was studied using scanning electron microscopy (SEM), mechanical properties (tension and compression) and hardness. The results showed that increasing the ADC content from 2 to 3, 4 and 5 phr (parts per hundred rubber) decreased the foam density from 0.75 to 0.71, 0.65 and 0.61 g/cm3, respectively. The morphological analysis revealed that increasing the ADC content from 2 to 4 phr produced smaller cell sizes from 153 to 109 µm (29% lower), but a higher cell density from 103 to 591 cells/mm3 (470% higher). However, using 5 phr of ADC led to a larger cell size (148 µm) and lower cell density (483 cells/mm3) due to cell coalescence. The tensile modulus, strength at break, elongation and hardness properties continuously decreased by 28%, 21%, 16% and 14%, respectively, with increasing ADC content (2 to 5 phr). On the other hand, the compressive properties, including elastic modulus and compressive strength, increased by 20% and 64%, respectively, with increasing ADC content (2 to 5 phr). The tensile and compression tests revealed that the former is more dependent on foam density (foaming ratio), while the latter is mainly controlled by the cellular structure (cell size, cell density and internal gas pressure). In addition, 2D SEM images were used to simulate the foams’ real 3D structure, which was used in finite element methods (FEM) to simulate the stress–strain behavior of the samples at two levels: micro-scale and macro-scale. Finally, the FEM results were compared to the experimental data. Based on the information obtained, a good agreement between the macro-scale stress–strain behavior generated by the FEM simulations and experimental data was obtained. While the FEM results showed that the sample with 3 phr of ADC had the lowest micro-scale stress, the sample with 5 phr had the highest micro-scale stress due to smaller and larger cell sizes, respectively.

Construction, Physical Properties and Foaming Behavior of High-Content Lignin Reinforced Low-Density Polyethylene Biocomposites

Lignin was chemically modified with oligomeric polyethylene (oPE) to form oPE-grafted lignin (oPE-g-lignin) via lignin surface acylation and a radical coupling reaction with oPE. Then, pristine lignin and oPE-g-lignin were successfully compounded with low-density polyethylene (LDPE) through a typical compounding technique. Due to the oligomeric polyethylene chains grafted to the lignin’s surface, the interfacial adhesion between the lignin particles and the LDPE matrix was considerably better in the oPE-g-lignin/LDPE biocomposite than in the pristine-lignin/LDPE one. This demonstrated that oPE-g-lignin can serve as both a biodegradable reinforcing filler, which can be loaded with a higher lignin content at 50 wt-%, and a nucleating agent to increase the crystallization temperature and improve the tensile characteristics of its LDPE biocomposites. Moreover, the foamability of the lignin-reinforced LDPE biocomposites was studied in the presence of a chemical blowing agent (azodicarbonamide) with dicumyl peroxide; for an oPE-g-lignin content up to 20 wt-%, the cell size distribution was quite uniform, and the foam expansion ratios (17.69 ± 0.92) were similar to those of the neat LDPE foam (17.04 ± 0.44).

Microcellular injection molded lightweight and tough poly (L-lactic acid)/in-situ polytetrafluoroethylene nanocomposite foams with enhanced surface quality and thermally-insulating performance

High-performance microcellular polymer foams have been widely used all over the world, while the excessive usage of petroleum-based polymers caused serious environmental problems. As the eco-friendly awareness is increasing significantly, poly (L-lactic acid) (PLLA), as a typical biomass polymer, has gradually attracted widespread attention. However, the slow crystallization and poor melt strength of PLLA lead to low foaming ability and thus limiting its industrial applications. Herein, a novel and scalable strategy by coupling in-situ fibrillation and mold-opening microcellular injection molding (MOMIM) was developed to fabricate lightweight and tough PLLA/polytetrafluoroethylene (PTFE) foams. Thanks to the reticulated in-situ PTFE nanofibrils with a diameter of 100-200 nm, the crystallization and viscoelasticity of PLLA were dramatically promoted, and further contributing to its foaming ability. The expansion ratio of the MOMIM PLLA/PTFE foam was increased by 86 % compared with the regular microcellular injection molded (RMIM) PLLA foam. Moreover, the lower foam density and the toughening effect of PTFE nanofibrils resulted in the outstanding ductility of the PLLA/PTFE foams, whose tensile elongation, flexural strength, and impact strength were maximally increased by 52 %, 28 %, and 48 %, compared with PLLA foams. More importantly, the thermally-insulating performance and surface quality of PLLA/PTFE foams were also greatly improved.

Rheological Considerations in Processing Self-Reinforced Thermoplastic Polymer Nanocomposites: A Review

The present review relates to the field of nanocomposite materials comprising a thermoplastic nanofibrillar phase dispersed in a matrix that is also thermoplastic. The fact of forming the nanofibrillar phase in situ during melt processing gives it the role of a reinforcing nanofiller for thermoplastic materials. This paper discusses the major factors influencing the formation of self-reinforced nanofibrillar polymer composite (NFC) materials throughout manufacturing steps. More specifically, the rheological considerations allowing the prediction of the in situ nanofibrillation during melt blending and post-processing as well as the methods of production of these polymer nanocomposites are described. The major challenges related to the future development in the field of NFCs are addressed. The concept of self-reinforced nanofibrillar polymer materials shows great potential in lightweight eco-design processes and represents a new approach to polymer nanocomposite recycling for a variety of industrial applications.

Kinked Bisamides as Efficient Supramolecular Foam Cell Nucleating Agents for Low-Density Polystyrene Foams with Homogeneous Microcellular Morphology

Polystyrene foams have become more and more important owing to their lightweight potential and their insulation properties. Progress in this field is expected to be realized by foams featuring a microcellular morphology. However, large-scale processing of low-density foams with a closed-cell structure and volume expansion ratio of larger than 10, exhibiting a homogenous morphology with a mean cell size of approximately 10 µm, remains challenging. Here, we report on a series of 4,4′-diphenylmethane substituted bisamides, which we refer to as kinked bisamides, acting as efficient supramolecular foam cell nucleating agents for polystyrene. Self-assembly experiments from solution showed that these bisamides form supramolecular fibrillary or ribbon-like nanoobjects. These kinked bisamides can be dissolved at elevated temperatures in a large concentration range, forming dispersed nano-objects upon cooling. Batch foaming experiments using 1.0 wt.% of a selected kinked bisamide revealed that the mean cell size can be as low as 3.5 µm. To demonstrate the applicability of kinked bisamides in a high-throughput continuous foam process, we performed foam extrusion. Using 0.5 wt.% of a kinked bisamide yielded polymer foams with a foam density of 71 kg/m³ and a homogeneous microcellular morphology with cell sizes of ≈10 µm, which is two orders of magnitude lower compared to the neat polystyrene reference foam with a comparable foam density.

The crystallization morphology and process of stereocomplex crystallites of polylactide under CO2: the effect of H-bonding and chain diffusion

The crystallization of PLA SC under CO2 was in situ investigated for the first time.