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Niskanen J, Mahlberg R, van Strien N, Rautiainen S, Kivilahti E, Koivuranta K, Anghelescu-Hakala A. Upcycling of Agricultural Waste Stream to High-Molecular-Weight Bio-based Poly(ethylene 2,5-furanoate). CHEMSUSCHEM 2024; 17:e202301551. [PMID: 38252878 DOI: 10.1002/cssc.202301551] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/24/2023] [Revised: 01/11/2024] [Accepted: 01/15/2024] [Indexed: 01/24/2024]
Abstract
Orange peel and sugar beet pulp contain large quantities of pectin, which can be turned via galactaric acid into furan dicarboxylic acid (FDCA) and its esters. In this work, we show the polymerisation of these FDCA esters into high-molecular-weight, 70-100 kg/mol, poly(ethylene 2,5-furanoate) (PEF). PEF is an emerging bio-based alternative for poly(ethylene terephthalate) (PET), widely used in for example packaging applications. Closing the loop, we also demonstrated and confirmed that PEF can be hydrolysed by enzymes, which are known to hydrolyse PET, back into FDCA for convenient recycling and recovery of monomers.
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Affiliation(s)
- Jukka Niskanen
- VTT Technical Research Centre of Finland Ltd, Espoo, FI-02044, Finland
| | - Riitta Mahlberg
- VTT Technical Research Centre of Finland Ltd, Espoo, FI-02044, Finland
| | | | - Sari Rautiainen
- VTT Technical Research Centre of Finland Ltd, Espoo, FI-02044, Finland
| | - Essi Kivilahti
- VTT Technical Research Centre of Finland Ltd, Espoo, FI-02044, Finland
| | - Kari Koivuranta
- VTT Technical Research Centre of Finland Ltd, Espoo, FI-02044, Finland
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Stanley J, Terzopoulou Z, Klonos PA, Zamboulis A, Xanthopoulou E, Koltsakidis S, Tzetzis D, Zemljič LF, Lambropoulou DA, Kyritsis A, Papageorgiou GZ, Bikiaris DN. Effect of Monomer Type on the Synthesis and Properties of Poly(Ethylene Furanoate). Polymers (Basel) 2023; 15:2707. [PMID: 37376353 DOI: 10.3390/polym15122707] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/14/2023] [Revised: 05/31/2023] [Accepted: 06/14/2023] [Indexed: 06/29/2023] Open
Abstract
This work aimed to produce bio-based poly(ethylene furanoate) (PEF) with a high molecular weight using 2,5-furan dicarboxylic acid (FDCA) or its derivative dimethyl 2,5-furan dicarboxylate (DMFD), targeting food packaging applications. The effect of monomer type, molar ratios, catalyst, polycondensation time, and temperature on synthesized samples' intrinsic viscosities and color intensity was evaluated. It was found that FDCA is more effective than DMFD in producing PEF with higher molecular weight. A sum of complementary techniques was employed to study the structure-properties relationships of the prepared PEF samples, both in amorphous and semicrystalline states. The amorphous samples exhibited an increase in glass transition temperature of 82-87 °C, and annealed samples displayed a decrease in crystallinity with increasing intrinsic viscosity, as analyzed by differential scanning calorimetry and X-ray diffraction. Dielectric spectroscopy showed moderate local and segmental dynamics and high ionic conductivity for the 2,5-FDCA-based samples. The spherulite size and nuclei density of samples improved with increased melt crystallization and viscosity, respectively. The hydrophilicity and oxygen permeability of the samples were reduced with increased rigidity and molecular weight. The nanoindentation test showed that the hardness and elastic modulus of amorphous and annealed samples is higher at low viscosities due to high intermolecular interactions and degree of crystallinity.
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Affiliation(s)
- Johan Stanley
- Laboratory of Chemistry and Technology of Polymers and Colors, Department of Chemistry, Aristotle University of Thessaloniki, GR-541 24 Thessaloniki, Greece
| | - Zoi Terzopoulou
- Laboratory of Chemistry and Technology of Polymers and Colors, Department of Chemistry, Aristotle University of Thessaloniki, GR-541 24 Thessaloniki, Greece
| | - Panagiotis A Klonos
- Laboratory of Chemistry and Technology of Polymers and Colors, Department of Chemistry, Aristotle University of Thessaloniki, GR-541 24 Thessaloniki, Greece
- Department of Physics, Zografou Campus, National Technical University of Athens, 15780 Athens, Greece
| | - Alexandra Zamboulis
- Laboratory of Chemistry and Technology of Polymers and Colors, Department of Chemistry, Aristotle University of Thessaloniki, GR-541 24 Thessaloniki, Greece
| | | | - Savvas Koltsakidis
- Digital Manufacturing and Materials Characterization Laboratory, School of Science and Technology, International Hellenic University, 14 km Thessaloniki, 57001 N. Moudania, Greece
| | - Dimitrios Tzetzis
- Digital Manufacturing and Materials Characterization Laboratory, School of Science and Technology, International Hellenic University, 14 km Thessaloniki, 57001 N. Moudania, Greece
| | - Lidija Fras Zemljič
- Faculty of Mechanical Engineering, University of Maribor, SI-2000 Maribor, Slovenia
| | - Dimitra A Lambropoulou
- Laboratory of Environmental Pollution Control, Department of Chemistry, Aristotle University of Thessaloniki, GR-541 24 Thessaloniki, Greece
- Center for Interdisciplinary Research and Innovation (CIRI-AUTH), Balkan Center, GR-570 01 Thessaloniki, Greece
| | - Apostolos Kyritsis
- Department of Physics, Zografou Campus, National Technical University of Athens, 15780 Athens, Greece
| | - George Z Papageorgiou
- Department of Chemistry, University of Ioannina, GR-45110 Ioannina, Greece
- Institute of Materials Science and Computing, University Research Center of Ioannina (URCI), 45110 Ioannina, Greece
| | - Dimitrios N Bikiaris
- Laboratory of Chemistry and Technology of Polymers and Colors, Department of Chemistry, Aristotle University of Thessaloniki, GR-541 24 Thessaloniki, Greece
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Karlinskii BY, Ananikov VP. Recent advances in the development of green furan ring-containing polymeric materials based on renewable plant biomass. Chem Soc Rev 2023; 52:836-862. [PMID: 36562482 DOI: 10.1039/d2cs00773h] [Citation(s) in RCA: 5] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2022]
Abstract
Fossil resources are rapidly depleting, forcing researchers in various fields of chemistry and materials science to switch to the use of renewable sources and the development of corresponding technologies. In this regard, the field of sustainable materials science is experiencing an extraordinary surge of interest in recent times due to the significant advances made in the development of new polymers with desired and controllable properties. This review summarizes important scientific reports in recent times dedicated to the synthesis, construction and computational studies of novel sustainable polymeric materials containing unchanged (pseudo)aromatic furan cores in their structure. Linear polymers for thermoplastics, branched polymers for thermosets and other crosslinked materials are emerging materials to highlight. Various polymer blends and composites based on sustainable polyfurans are also considered as pathways to achieve high-value-added products.
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Affiliation(s)
- Bogdan Ya Karlinskii
- Tula State University, Lenin pr. 92, Tula, 300012, Russia.,Zelinsky Institute of Organic Chemistry, Russian Academy of Sciences, Leninsky pr. 47, Moscow, 119991, Russia.
| | - Valentine P Ananikov
- Zelinsky Institute of Organic Chemistry, Russian Academy of Sciences, Leninsky pr. 47, Moscow, 119991, Russia.
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Wei P, Li L, Wang L, Yan J, Li J, Chen C, Zhang Y. Synthesis and properties of high performance biobased liquid crystal polyester based on furandicarboxylic acid and sebacic acid. Eur Polym J 2022. [DOI: 10.1016/j.eurpolymj.2022.111738] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/02/2022]
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Zubkiewicz A, Szymczyk A, Sablong RJ, Soccio M, Guidotti G, Siracusa V, Lotti N. Bio-based aliphatic/aromatic poly(trimethylene furanoate/sebacate) random copolymers: Correlation between mechanical, gas barrier performances and compostability and copolymer composition. Polym Degrad Stab 2022. [DOI: 10.1016/j.polymdegradstab.2021.109800] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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Influence of Rigid Segment Type on Copoly(ether-ester) Properties. MATERIALS 2021; 14:ma14164614. [PMID: 34443139 PMCID: PMC8401431 DOI: 10.3390/ma14164614] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/27/2021] [Revised: 08/09/2021] [Accepted: 08/14/2021] [Indexed: 12/05/2022]
Abstract
The growing ecological awareness of society created the tendency to replace petrochemically based materials with alternative energy carriers and renewable raw materials. One of the most requested groups of polymer materials with significant technological importance is thermoplastic elastomers (TPE). They combine the properties of elastomers such as flexibility with the typical properties of thermoplastics, like easy processing. Herein, one compares the influence of rigid segments on the properties of copoly(ester-ether). Thermoplastic polyesters based on bio-1,6-hexanediol and terephthalic (T), furanic (F), and napthalate (N) diesters, i.e., PHT, PHF, and PHN, were obtained employing melt polycondensation. Additionally, to grant elastic properties of polyesters, systems containing 50 wt.% of bio-based polyTHF®1000 (pTHF) with a molecular mass of 1000 g/mol, have been prepared. The composition and chemical structure have been determined by 1H nuclear magnetic resonance (NMR) and Fourier transformed infrared spectroscopy (FTIR) analyses. The temperatures corresponding to phase transition changes were characterized by differential scanning calorimetry (DSC) and dynamic mechanical thermal analysis (DMTA) analyses. The crystalline structure was examined by X-ray diffraction (XRD) analysis. Additionally, the influence of pTHF–rich segment on the tensile properties, water absorption, as well as thermal and thermo-oxidative stability, has been analyzed. It was found that incorporation of soft phase allows creation of thermoplastic elastomers with tensile characteristics comparable to the commercially available ones, by means of elongation at break higher than 500%, low values of tensile modulus, without exhibiting yield point.
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