Tailoring the morphology and properties of poly(lactic acid)/poly(ethylene)-co -(vinyl acetate)/starch blends via reactive compatibilization

Super tough poly(lactic acid) blends: a comprehensive review

Poly(lactic acid) or poly(lactide) (PLA) is a renewable, bio-based, and biodegradable aliphatic thermoplastic polyester that is considered a promising alternative to petrochemical-derived polymers in a wide range of commodity and engineering applications. However, PLA is inherently brittle, with less than 10% elongation at break and a relatively poor impact strength, which limit its use in some specific areas. Therefore, enhancing the toughness of PLA has been widely explored in academic and industrial fields over the last two decades. This work aims to summarize and organize the current development in super tough PLA fabricated via polymer blending. The miscibility and compatibility of PLA-based blends, and the methods and approaches for compatibilized PLA blends are briefly discussed. Recent advances in PLA modified with various polymers for improving the toughness of PLA are also summarized and elucidated systematically in this review. Various polymers used in toughening PLA are discussed and organized: elastomers, such as petroleum-based traditional polyurethanes (PUs), bio-based elastomers, and biodegradable polyester elastomers; glycidyl ester compatibilizers and their copolymers/elastomers, such as poly(ethylene-co-glycidyl methacrylate) (EGMA), poly(ethylene-n-butylene-acrylate-co-glycidyl methacrylate) (EBA-GMA); rubber; petroleum-based traditional plastics, such as PE and PP; and various biodegradable polymers, such as poly(butylene adipate-co-terephthalate) (PBAT), polycaprolactone (PCL), poly(butylene succinate) (PBS), and natural macromolecules, especially starch. The high tensile toughness and high impact strength of PLA-based blends are briefly outlined, while the super tough PLA-based blends with impact strength exceeding 50 kJ m⁻² are elucidated in detail. The toughening strategies and approaches of PLA based super tough blends are summarized and analyzed. The relationship of the properties of PLA-based blends and their morphological parameters, including particle size, interparticle distance, and phase morphologies, are presented.

PLA is a renewable, bio-based, and biodegradable aliphatic thermoplastic polyester that is considered a promising alternative to petrochemical-derived polymers in a wide range of commodity and engineering applications.

Reactive compatibilization of plant polysaccharides and biobased polymers: Review on current strategies, expectations and reality

Our society is amidst a technological revolution towards a sustainable economy, focused on the development of biobased products in virtually all sectors. In this context, plant polysaccharides, as the most abundant macromolecules present in biomass represent a fundamental renewable resource for the replacement of fossil-based polymeric materials in commodity and engineering applications. However, native polysaccharides have several disadvantages compared to their synthetic counterparts, including reduced thermal stability, moisture absorption and limited mechanical performance, which hinder their direct application in native form in advanced material systems. Thus, polysaccharides are generally used in a derivatized form and/or in combination with other biobased polymers, requiring the compatibilization of such blends and composites. In this review we critically explore the current status and the future outlook of reactive compatibilization strategies of the most common plant polysaccharides in blends with biobased polymers. The chemical processes for the modification and compatibilization of starch and lignocellulosic based materials are discussed, together with the practical implementation of these reactive compatibilization strategies with special emphasis on reactive extrusion. The efficiency of these strategies is critically discussed in the context on the definition of blending and compatibilization from a polymer physics standpoint; this relies on the detailed evaluation of the chemical structure of the constituent plant polysaccharides and biobased polymers, the morphology of the heterogeneous polymeric blends, and their macroscopic behavior, in terms of rheological and mechanical properties.

Poly (lactic acid) blends: Processing, properties and applications

Poly (lactic acid) or polylactide (PLA) is a commercial biobased, biodegradable, biocompatible, compostable and non-toxic polymer that has competitive material and processing costs and desirable mechanical properties. Thereby, it can be considered favorably for biomedical applications and as the most promising substitute for petroleum-based polymers in a wide range of commodity and engineering applications. However, PLA has some significant shortcomings such as low melt strength, slow crystallization rate, poor processability, high brittleness, low toughness, and low service temperature, which limit its applications. To overcome these limitations, blending PLA with other polymers is an inexpensive approach that could also tailor the final properties of PLA-based products. During the last two decades, researchers investigated the synthesis, processing, properties, and development of various PLA-based blend systems including miscible blends of poly l-lactide (PLLA) and poly d-lactide (PDLA), which generate stereocomplex crystals, binary immiscible/miscible blends of PLA with other thermoplastics, multifunctional ternary blends using a third polymer or fillers such as nanoparticles, as well as PLA-based blend foam systems. This article reviews all these investigations and compares the syntheses/processing-morphology-properties interrelationships in PLA-based blends developed so far for various applications.

Fabrication of super tough poly(lactic acid)/ethylene-co-vinyl-acetate blends via a melt recirculation approach: static-short term mechanical and morphological interpretation

The notched Izod impact strength of PLA/EVA blends was enhanced significantly with improved toughness making blends super tough.

High performance polyethylene/thermoplastic starch blends through controlled emulsification phenomena

The emulsification efficacies of a range of compatibilizers for polyethylene/thermoplastic starch blends have been studied and a detailed morphological and mechanical analysis has been conducted. It is shown that polyethylene-maleic anhydride terpolymers containing elastomeric segments provided excellent emulsification of PE/TPS blends with a fine morphology (volume diameter of 1.4 μm; number average diameter of 600 nm). The blends compatibilized with these copolymers exhibit a very high elongation at break of about 800%, the highest value ever reported for PE/TPS systems. Also, significant improvement in notched impact strength performance at interfacial saturation was found for these systems leading to specimens with an equivalent performance to pure polyethylene. An excellent correlation was found between the critical concentration for interfacial saturation and the mechanical properties, indicating the key role of morphology.