Microencapsulated phase change material with chitin nanocrystals stabilized Pickering emulsion for thermal energy storage

The leakage during the phase change process and low thermal conductivity of PCMs limit their application area. In this study, Pickering emulsion stabilized with chitin nanocrystals (ChNCs) was used to prepare paraffin wax (PW) microcapsules by forming a dense melamine-formaldehyde resin shell on the surface of droplets. The PW microcapsules were then loaded into the metal foam to endow high thermal conductivity to the composite. The PW emulsions could be formed at low concentrations of ChNCs (0.3 wt%), and the PW microcapsules exhibits a favorable thermal cycling stability and a satisfactory latent heat-storage capacity over 170 J/g. Most importantly, the encapsulation of the polymer shell not only endows the microcapsules with high encapsulation efficiency of 98.8 %, non-leakage properties under prolonged high temperature conditions, but also with high flame retardancy. In addition, the composite of PW microcapsules/copper foam shows satisfactory performance in terms of thermal conductivity, thermal storage capacity and thermal reliability, which can be used for effective temperature regulation of heat generating materials. This study provides new design strategy of natural and sustainable nanomaterials stabilized PCMs, which shows promising application in the field of energy management and thermal equipment temperature regulation.

Crack-Resistant Amino Resin Flame-Retardant Coatings Using Waterborne Polyurethane as a Co-Binder Resin

Surface cracking is a major issue in amino resin-based flame-retardant coatings, which can be reduced by mixing flexible resins into the coatings. In this study, flexible waterborne polyurethane (WPU) was added into a melamine-modified, urea-formaldehyde, resin-based intumescent flame retardant (MUF-IFR) coating. A molecular chain of WPU was inserted into the MUF network and formed a WPU/MUF-semi-IPN structure. The cracking resistance of the coating was gradually enhanced with the increase in WPU content. When the WPU content exceeded 25% of the total resin, there were no cracks in the coatings after crack-resistance tests. The coatings before and after toughening showed good transparency on wood surfaces. The influence of WPU on char formation and flame retardant properties were explored by TGA, SEM, and cone calorimetry. The results showed that the decomposition of WPU occurred before char formation, which decreased the integrity of the coating and damaged the compactness of the char. Therefore, the addition of WPU reduced the expansion height and the barrier capacity of the char as well as the flame retardant properties of the coating. When the amount of WPU was 25% of the total resin, compared to the non-WPU coating, the average heat release rate in 300 s (AveHRR_300s) and the total heat release at 300 s (THR_300s) of the samples were increased by 45.8% and 35.7%, respectively. However, compared to the naked wood, the peak heat release rate (pHRR₁), AveHRR_300s, and THR_300s of the samples with the coating containing 25% WPU were decreased by 64.2%, 39.0%, and 39.7%, respectively. Therefore, the thermal stability of WPU affected char formation. The amount of WPU added should be chosen to be the amount that was added just before the coating cracked.

Monolithic carbon aerogels within foam framework for high-temperature thermal insulation and organics absorption

Carbon aerogels exhibit high porosity, good electrical conductivity, and low thermal conductivity, but their practical applications are greatly hindered by their tedious preparation and inherent structure brittleness. Herein, monolithic carbon aerogels (MCAs) with low density and large size are prepared via a facile sol-gel polymerization of phenolic resin within melamine foam (MF), followed by ambient pressure drying and co-carbonization. During ambient pressure drying process, the MF matrix can deliver supporting force to counteract against the solvent evaporation surface tension, thus inhibiting volume shrinkage and shape deformation. Upon co-carbonization process, the MF matrix and organic aerogel could pyrolyze and shrink cooperatively, which could effectively prevent the brittle fracture of monolith. Therefore, large-sized MCAs (up to 250 × 250 × 20 mm) with low densities of 0.12-0.22 g·cm^-3 are obtained. The as-obtained MCAs possess high compressive strength (2.50 MPa), ultra-low thermal conductivity (0.051 W·m^-1·K^-1 at 25 °C and 0.111 W·m^-1·K^-1 at 800 °C), and high-volume organic absorption capability (77.3-88.0%, V/V). This facile and low-cost method for the fabrication of large-sized monolithic carbon aerogels with excellent properties could envision enormous potential for high-temperature thermal insulation and organics absorption.

Productive preparation of N-doped carbon dots from sodium lignosulfonate/melamine formaldehyde foam and its fluorescence detection of trivalent iron ions

Due to its good properties and low cost, melamine formaldehyde foam has been widely used in cars, furniture and construction. However, how to recycle the spent foam still remains challenging for scientists. In this work, a new method was designed to prepare N-doped carbon dot (NCD) materials by calcining sodium lignin sulfonate/melamine formaldehyde foam (LSMF) via one step. TEM, IR and XPS were used to characterize the structure and morphology of newly-synthesized NCDs. It is shown that carbon powder is obtainable by calcination. Since it derives from the collapse of the foam structure of LSMF, the carbon powder can almost completely dissolve in deionized water. The particle size ranges from 5 to 20 nm. The fluorescence properties of NCDs were studied by fluorescence spectroscopy. A strong emission has been detected at 580 nm with the quantum yield of 2.94%. When applying NCDs to detect various metal ions, there is a significant fluorescence quenching effect and good selectivity for Fe3+. The mechanism has been hypothesised. Our study provides a method for productive preparation of NCDs from spent foam.

Flame retardant and smoke-suppressant rigid polyurethane foam based on sodium alginate and aluminum diethylphosphite

In order to improve the flame-retardant effect and thermal behaviour of rigid polyurethane foam (RPUF), the flame retardancy of sodium alginate (SA), aluminium diethyl phosphite (ADPO₂) and expandable graphite (EG) were proposed. First, the structures of RPUF with or without flame retardancy were confirmed by scanning electron microscopy (SEM). Additionally, the combustion behaviours and thermal performance of the flame-retardant polyurethane were evaluated through thermogravimetric analysis (TGA), limiting oxygen index (LOI) tests, and UL-94 tests. Finally, the cone calorimeter results reveled the RPUF/5ADPO₂/7.5SA/7.5EG exhibit excellent thermodynamic properties. The results of the heat release rate (HRR), total heat release (THR), total smoke production (TSP), and smoke production rate (SPR) could demonstrate the smoke-suppressant and flame-retardant of polyurethane. The system of RPUF/ADPO₂/SA/EG showed excellent flame-retardant in polyurethane.

Properties of Rigid Polyurethane Foam Modified by Tung Oil-Based Polyol and Flame-Retardant Particles

Although tung oil is renewable, with an abundant production and low price in China, and it is used to synthesize different polyols for rigid polyurethane foam (RPUF), it remains a challenge to improve the properties of RPUF by redesigning the formula. Therefore, we propose four novel compounds to strengthen the properties of RPUF, such as the catalyst-free synthesis of tung oil-based polyol (PTOK), aluminum phosphate micro-capsule (AM), silica micro-capsule (SiM), and grafted epoxidized monoglyceride of tung oil on the surface of SiO2 (SiE), which were designed and introduced into the RPUF. Because of the PTOK with a catalytic function, the foaming process of some RPUF samples was catalyst-free. The results show that the incorporation of AM, SiM, and SiE, respectively, endow RPUF with a better thermal stability at a high temperature, and the T5%, Tmax1, and Tmax2 of RPUF appeared to be reduced, however, the Tmax3 and residue rate at 800 °C were improved, which may have a positive effect on the extension of the rescue time in case of fire, and the limiting oxygen index (LOI) value was increased to 22.6%. The formula, containing 25% PTOK made the RPUF environment-friendly. The results were obtained by comparing the pore size and mechanical properties of the RPUF-the AM had a better dispersion in the foam, and the foam obtained a better mechanical, thermal, and flame retardancy.

Nitrogen/phosphorus synergistic flame retardant-filled flexible polyurethane foams: microstructure, compressive stress, sound absorption, and combustion resistance

Compared with a rigid polyurethane foam, a flexible polyurethane foam (FPUF) has more diversified applications including filtration, sound absorption, vibration-proofing, decoration, packaging, and heat insulation. However, its most potential hazard is flammability. Therefore, in this study, we focused on improving its flame retardation and then tested its sound absorption with the addition of nitrogen/phosphorus synergistic flame retardants. The influence of phosphorus-based flame retardants (TCPP, TDCP, and V6) and a nitrogen/phosphorus synergistic flame retardant (melamine-TDCP) on its microstructure, compressive stress, sound absorption, thermal stability, and flame retardation was systematically explored. The presence of phosphorus flame retardants improved the sound absorption but considerably decreased the mechanical properties. The melamine-TDCP compound flame retardant delivered smaller cells and thus increased the compression property of the resulting foam. Moreover, with a higher content of melamine, the initial mass-loss temperature also increased. In particular, on using TDCP and 5 wt% of melamine as flame retardants, the compressive stress increased by 3.4 times, the average sound absorption coefficient was 0.45, and LOI reached 25.5, which met the requirements of industrial flame retardant/sound absorbent materials. This resultant flame retardant/sound absorbent flexible polyurethane foam can serve as a mattress and furniture pad material, vehicle seat cushion material, and liner for laminated composites in the future.