An overview of boron nitride based polymer nanocomposites

Significantly Enhanced Thermal Conductivity of hBN/PTFE Composites: A Comprehensive Study of Filler Size and Dispersion

High-temperature polymers are attractive for applications in extreme temperatures, where they maintain their mechanical flexibility and electrical insulating properties. However, their heat dissipation capability is limited due to their intrinsically low thermal conductivities. Hexagonal boron nitride (hBN) is a chemically inert, thermally stable, and electrically insulative compound with a high thermal conductivity, making it an ideal candidate as a filler within a high-temperature polymer matrix to increase the thermal conductivity. This study evaluates the effect of filler size and dispersion on thermal conductivity by producing homogeneous composite samples using a combination of solvent mixing and resonant acoustic mixing (RAM). We carefully characterized our samples, including the spread of the size distribution, and observed that the smaller sized hBN centered around 5 μm was able to integrate more seamlessly into the polytetrafluoroethylene (PTFE) matrix with particle size in the 15 μm range and hence outperformed 30 μm, in contrast to the conventional wisdom, which asserts that larger fillers universally perform better than smaller ones. Our thermal conductivity of hBN/PTFE composites at 30 wt % is 2× higher than the literature values. Notably, we reached the record-high value of 3.5 W/m K at 40 wt % with an onset of percolation at 20 wt %, attributed to optimized hBN dispersion that facilitates the formation of thermal percolation. Our findings provide general guidelines to enhance the thermal conductivity of polymer composites for thermal management, ranging from power transmission to microelectronics cooling.

Thermal Transport Phenomena in PEGDA-Based Nanocomposite Hydrogels Using Atomistic and Experimental Techniques

Poly(ethylene glycol) diacrylate (PEGDA) hydrogel is a very peculiar, fascinating material with good chemical stability and biocompatibility. However, the poor thermal transport phenomenon in PEGDA, limits its performance in cartilage replacement and developing therapies for treating burns. In this article, a combined experimental and atomistic approach was adopted to investigate the thermal transport phenomena in PEGDA hydrogel with different weight concentrations of boron nitride nanoplatelets as a function of water content. The incorporation of boron nitride nanofillers helps in enhancing the thermal conductivity of PEGDA hydrogels, and the reinforcement effect was more dominating at lower water content. Experimental investigation was complemented with molecular dynamics-based studies to capture the effect of defective (bicrystalline) boron nitride nanosheets on the interfacial thermal conductance in PEGDA hydrogels. It can be concluded from the simulations that defective nanosheets are superior reinforcement for enhancing the thermal transport in PEGDA hydrogels, and this is independent of the water content. These biocompatible boron nitride nanoparticle (BNNP)-incorporated PEGDA hydrogels with enhanced thermal conductivity are promising materials in addressing locally overheating tissues such as cartilage replacement. They may have comprehensive utility for biomedical applications such as tissue engineering, drug delivery, biosensors, and burn therapy.

Influence of nano-BN inclusion and mechanism involved on aluminium-copper alloy

Taking advantage of the high specific surface area of the nanoparticles, boron nitride (BN) nanoparticles were incorporated into the semi-solidified aluminium-copper alloy Al-5Cu-Mn (ZL201) system during the casting process, and its properties and enhancement mechanism were studied. The results shown that the BN in the new composite material is more uniformly distributed in the second phase (Al2Cu), which can promote grain refinement and enhance the bonding with the aluminium-based interface, and the formation of stable phases such as AlB2, AlN, CuN, etc. makes the tensile strength and hardness of the material to be significantly improved (8.5%, 10.2%, respectively). The mechanism of the action of BN in Al2Cu was analyzed by establishing an atomic model and after calculation: BN can undergo strong adsorption on the surface of Al2Cu (0 0 1), and the adsorption energy is lower at the bridge sites on the two cut-off surfaces, which makes the binding of BN to the aluminum base more stable. The charge transfer between B, N and each atom of the matrix can promote the formation of strong covalent bonds Al-N, Cu-N and Al-B bonds, which can increase the dislocation density and hinder the grain boundary slip within the alloy.

Thermal Conductivity Enhancement of Polymeric Composites Using Hexagonal Boron Nitride: Design Strategies and Challenges

With the integration and miniaturization of chips, there is an increasing demand for improved heat dissipation. However, the low thermal conductivity (TC) of polymers, which are commonly used in chip packaging, has seriously limited the development of chips. To address this limitation, researchers have recently shown considerable interest in incorporating high-TC fillers into polymers to fabricate thermally conductive composites. Hexagonal boron nitride (h-BN) has emerged as a promising filler candidate due to its high-TC and excellent electrical insulation. This review comprehensively outlines the design strategies for using h-BN as a high-TC filler and covers intrinsic TC and morphology effects, functionalization methods, and the construction of three-dimensional (3D) thermal conduction networks. Additionally, it introduces some experimental TC measurement techniques of composites and theoretical computational simulations for composite design. Finally, the review summarizes some effective strategies and possible challenges for the design of h-BN fillers. This review provides researchers in the field of thermally conductive polymeric composites with a comprehensive understanding of thermal conduction and constructive guidance on h-BN design.

Thermally Conductive and Electrically Insulating Polymer-Based Composites Heat Sinks Fabricated by Fusion Deposition Modeling

This study explores the potential of novel boron nitride (BN) microplatelet composites with combined thermal conduction and electrical insulation properties. These composites are manufactured through Fusion Deposition Modeling (FDM), and their application for thermal management in electronic devices is demonstrated. The primary focus of this work is, therefore, the investigation of the thermoplastic composite properties to show the 3D printing of lightweight polymeric heat sinks with remarkable thermal performance. By comparing various microfillers, including BN and MgO particles, their effects on material properties and alignment within the polymer matrix during filament fabrication and FDM processing are analyzed. The characterization includes the evaluation of morphology, thermal conductivity, and mechanical and electrical properties. Particularly, a composite with 32 wt% of BN microplatelets shows an in-plane thermal conductivity of 1.97 W m-1 K-1, offering electrical insulation and excellent printability. To assess practical applications, lightweight pin fin heat sinks using these composites are designed and 3D printed. Their thermal performance is evaluated via thermography under different heating conditions. The findings are very promising for an efficient and cost-effective fabrication of thermal devices, which can be obtained through extrusion-based Additive Manufacturing (AM), such as FDM, and exploited as enhanced thermal management solutions in electronic devices.

Mechanical and Wear Studies of Boron Nitride-Reinforced Polymer Composites Developed via 3D Printing Technology

In the realm of 3D printing, polymers serve as fundamental materials offering versatility to cater to a diverse array of final product properties and tailored to the specific needs of the creator. Polymers, as the building blocks of 3D printing, inherently possess certain mechanical and wear properties that may fall short of ideal. To address this limitation, the practice of reinforcing polymer matrices with suitable materials has become a common approach. One such reinforcement material is boron nitride (BN), lauded for its remarkable mechanical attributes. The integration of BN as a reinforcing element has yielded substantial enhancements in the properties of polylactic acid (PLA). The central objective of this research endeavor is the development of polymer composites based on PLA and fortified with boron nitride. This study undertakes the comprehensive exploration of the compatibility and synergy between BN and PLA with a keen focus on examining their resultant properties. To facilitate this, various percentages of boron nitride were incorporated into the PLA matrix, specifically at 5% and 10% by weight. The compounding process involved the blending of PLA and boron nitride followed by the creation of composite filaments measuring 1.75 mm in diameter and optimized for 3D printing. Subsequently, test specimens were meticulously fabricated in adherence with ASTM standards to evaluate the ultimate tensile strength, dimensional accuracy, wear characteristics, and surface roughness. The findings from these assessments were systematically compared to the wear properties and mechanical behavior of PLA composites reinforced with boron nitride and the unreinforced PLA material. This study serves as a foundational resource that offers insights into the feasibility and methodologies of incorporating boron nitride into PLA matrices, paving the way for enhanced polymer composite development.

Stimuli-Responsive Boron-Based Materials in Drug Delivery

Drug delivery systems, which use components at the nanoscale level as diagnostic tools or to release therapeutic drugs to particular target areas in a regulated manner, are a fast-evolving field of science. The active pharmaceutical substance can be released via the drug delivery system to produce the desired therapeutic effect. The poor bioavailability and irregular plasma drug levels of conventional drug delivery systems (tablets, capsules, syrups, etc.) prevent them from achieving sustained delivery. The entire therapy process may be ineffective without a reliable delivery system. To achieve optimal safety and effectiveness, the drug must also be administered at a precision-controlled rate and the targeted spot. The issues with traditional drug delivery are overcome by the development of stimuli-responsive controlled drug release. Over the past decades, regulated drug delivery has evolved considerably, progressing from large- and nanoscale to smart-controlled drug delivery for several diseases. The current review provides an updated overview of recent developments in the field of stimuli-responsive boron-based materials in drug delivery for various diseases. Boron-containing compounds such as boron nitride, boronic acid, and boron dipyrromethene have been developed as a moving field of research in drug delivery. Due to their ability to achieve precise control over drug release through the response to particular stimuli (pH, light, glutathione, glucose or temperature), stimuli-responsive nanoscale drug delivery systems are attracting a lot of attention. The potential of developing their capabilities to a wide range of nanoscale systems, such as nanoparticles, nanosheets/nanospheres, nanotubes, nanocarriers, microneedles, nanocapsules, hydrogel, nanoassembly, etc., is also addressed and examined. This review also provides overall design principles to include stimuli-responsive boron nanomaterial-based drug delivery systems, which might inspire new concepts and applications.

A review on optimistic development of polymeric nanocomposite membrane on environmental remediation

Current health and environmental concerns about the abundance and drawbacks of municipal wastewater as well as industrial effluent have prompted the development of novel and innovative treatment processes. A global shortage of clean water poses significant challenges to the survival of all life forms. For the removal of both biodegradable and non-biodegradable harmful wastes/pollutants from water, sophisticated wastewater treatment technologies are required. Polymer membrane technology is critical to overcoming this major challenge. Polymer matrix-based nanocomposite membranes are among the most popular in polymer membrane technology in terms of convenience. These membranes and their major components are environmentally friendly, energy efficient, cost effective, operationally versatile, and feasible. This review provides an overview of the drawbacks as well as promising developments in polymer membrane and nanocomposite membranes for environmental remediation, with a focus on wastewater treatment. Additionally, the advantages of nanocomposite membranes such as stability, antimicrobial properties, and adsorption processes have been discussed. The goal of this review was to summarize the remediation of harmful pollutants from water and wastewater/effluent using polymer matrix-based nanocomposite membrane technology, and to highlight its shortcomings and future prospects.

Superelastic, Highly Conductive, Superhydrophobic, and Powerful Electromagnetic Shielding Hybrid Aerogels Built from Orthogonal Graphene and Boron Nitride Nanoribbons

Three-dimensional (3D) elastic aerogels enable diverse applications but are usually restricted by their low thermal and electrical transfer efficiency. Here, we demonstrate a strategy for fabricating the highly thermally and electrically conductive aerogels using hybrid carbon/ceramic structural units made of hexagonal boron nitride nanoribbons (BNNRs) with in situ-grown orthogonally structured graphene (OSG). High-aspect-ratio BNNRs are first interconnected into a 3D elastic and thermally conductive skeleton, in which the horizontal graphene layers of OSG provide additional hyperchannels for electron and phonon conduction, and the vertical graphene sheets of OSG greatly improve surface roughness and charge polarization ability of the entire skeleton. The resulting OSG/BNNR hybrid aerogel exhibits very high thermal and electrical conductivity (up to 7.84 W m^-1 K^-1 and 340 S m^-1, respectively) at a low density of 45.8 mg cm^-3, which should prove to be vastly advantageous as compared to the reported carbonic and/or ceramic aerogels. Moreover, the hybrid aerogel possesses integrated properties of wide temperature-invariant superelasticity (from -196 to 600 °C), low-voltage-driven Joule heating (up to 42-134 °C at 1-4 V), strong hydrophobicity (contact angel of up to 156.1°), and powerful broadband electromagnetic interference (EMI) shielding effectiveness (reaching 70.9 dB at 2 mm thickness), all of which can maintain very well under repeated mechanical deformations and long-term immersion in strong acid or alkali solution. Using these extraordinary comprehensive properties, we prove the great potential of OSG/BNNR hybrid aerogel in wearable electronics for regulating body temperature, proofing water and pollution, removing ice, and protecting human health against EMI.

The Interplay of Polymer Bridging and Entanglement in Toughening Polymer-Infiltrated Nanoparticle Films

Polymer-nanoparticle composite films (PNCFs) with high loadings of nanoparticles (NPs) (>50 vol %) have applications in multiple areas, and an understanding of their mechanical properties is essential for their broader use. The high-volume fraction and small size of the NPs lead to physical confinement of the polymers that can drastically change the properties of polymers relative to the bulk. We investigate the fracture behavior of a class of highly loaded PNCFs prepared by polymer infiltration into NP packings. These polymer-infiltrated nanoparticle films (PINFs) have applications as multifunctional coatings and membranes and provide a platform to understand the behavior of polymers that are highly confined. Here, the extent of confinement in PINFs is tuned from 0.1 to 44 and the fracture toughness of PINFs is increased by up to a factor of 12 by varying the molecular weight of the polymers over 3 orders of magnitude and using NPs with diameters ranging from 9 to 100 nm. The results show that brittle, low molecular weight (MW) polymers can significantly toughen NP packings, and this toughening effect becomes less pronounced with increasing NP size. In contrast, high MW polymers capable of forming interchain entanglements are more effective in toughening large NP packings. We propose that confinement has competing effects of polymer bridging increasing toughness and chain disentanglement decreasing toughness. These findings provide insight into the fracture behavior of confined polymers and will guide the development of mechanically robust PINFs as well as other highly loaded PNCFs.

Boron Nitride Nanotubes for Curcumin Delivery as an Anticancer Drug: A DFT Investigation

The electrical properties and characteristics of the armchair boron nitride nanotube (BNNT) that interacts with the curcumin molecule as an anticancer drug were studied using ab initio calculations based on density functional theory (DFT). In this study, a (5,5) armchair BNNT was employed, and two different interactions were investigated, including the interaction of the curcumin molecule with the outer and inner surfaces of the BNNT. The adsorption of curcumin molecules on the investigated BNNT inside the surface is a more favorable process than adsorption on the outside surface, and the more persistent and stronger connection correlates with curcumin molecule adsorption in this case. Furthermore, analysis of the HOMO–LUMO gap after the adsorption process showed that the HOMO value increased marginally while the LUMO value decreased dramatically in the curcumin-BNNT complexes. As a result, the energy gaps between HOMO and LUMO (Eg) are narrowed, emphasizing the stronger intermolecular bonds. As a result, BNNTs can be employed as a drug carrier in biological systems to transport curcumin, an anticancer medication, and thereby improve its bioavailability.

Advanced materials for personal thermal and moisture management of health care workers wearing PPE

In recent years, the development of personal protective equipment (PPE) for health care workers (HCWs) attracted enormous attention, especially during the pandemic of COVID-19. The semi-permeable protective clothing and the prolonged working hours make the thermal comfort a critical issue for HCWs. Although there are many commercially available personal cooling products for PPE systems, they are either heavy in weight or have limited durability. Besides, most of the existing solutions cannot relieve the perspiration efficiently within the insolation gowns. To avoid heat strain and ensure a longtime thermal comfort, new strategies that provide efficient personal thermal and moisture management without compromising health protection are required. This paper reviews the emerging materials for protective gown layers and advanced technologies for personal thermal and moisture management of PPE systems. These materials and strategies are examined in detail with respect to their fundamental working principles, thermal and mechanical properties, fabrication methods as well as advantages and limitations in their prospective applications, aiming at stimulating creative thinking and multidisciplinary collaboration to improve the thermal comfort of PPEs.

Temperature Influence on PI/Si3N4 Nanocomposite Dielectric Properties: A Multiscale Approach

The interphase area appears to have a great impact on nanocomposite (NC) dielectric properties. However, the underlying mechanisms are still poorly understood, mainly because the interphase properties remain unknown. This is even more true if the temperature increases. In this study, a multiscale characterization of polyimide/silicon nitride (PI/Si₃N₄) NC dielectric properties is performed at various temperatures. Using a nanomechanical characterization approach, the interphase width was estimated to be 30 ± 2 nm and 42 ± 3 nm for untreated and silane-treated nanoparticles, respectively. At room temperature, the interphase dielectric permittivity is lower than that of the matrix. It increases with the temperature, and at 150 °C, the interphase and matrix permittivities reach the same value. At the macroscale, an improvement of the dielectric breakdown is observed at high temperature (by a factor of 2 at 300 °C) for NC compared to neat PI. The comparison between nano- and macro-scale measurements leads to the understanding of a strong correlation between interphase properties and NC ones. Indeed, the NC macroscopic dielectric permittivity is well reproduced from nanoscale permittivity results using mixing laws. Finally, a strong correlation between the interphase dielectric permittivity and NC breakdown strength is observed.

Boron nitride-based nanocomposite hydrogels: preparation, properties and applications

Hexagonal boron nitride (h-BN) nanostructures are well-known for their good chemical stability, thermal conductivity and high elastic modulus. BN can be used as a filler in hydrogels to significantly improve their mechanical and thermal properties, to reinforce their biocompatibility and to provide self-healing capacity. Moreover, in contrast with their carbon equivalents, BN nanocomposites are transparent and electrically insulating. Herein, we present an overview of BN-based nanocomposite hydrogels. First, the properties of h-BN are described, as well as common exfoliation and functionalization techniques employed to obtain BN nanosheets. Then, methods for preparing BN-nanocomposite hydrogels are explained, followed by a specific overview of the relationship between the composition and structure of the nanocomposites and the functional properties. Finally, the main properties of these materials are discussed in view of the thermal, mechanical, and self-healing properties, along with the potential applications in tissue engineering, thermal management, drug delivery and water treatment.