Mechanical endurance of polymer electrolyte membrane and PEM fuel cell durability

Unraveling the Intrinsic Thermal Behavior of Freestanding Ionomer Films Depending on Thickness from Commercial Membrane to Nanofilm

Proton exchange membrane fuel cells (PEMFCs) for automotive applications are required to achieve mechanical reliability at various temperatures ranging from subfreezing to 80 °C. The thermal behavior of the electrode should be considered at the initial design stage to design a robust automotive fuel cell electrode. Recently, a behavior different from that of the bulk state has been reported for ionomers with a few nanometers of thickness. Therefore, the intrinsic thermal behavior of ionomer films with thicknesses from micrometers to nanometers is quantitatively investigated in this study. By introducing the fabrication of a pseudo-freestanding Nafion thin film and in-plane thermal strain measurement method on the water surface, the thermal expansion of the freestanding Nafion thin film was successfully measured with minimizing substrate constraints. Thermal strain measurement and X-ray scattering studies revealed that the weakening of intermolecular interaction within the hydrophobic and hydrophilic domains in the Nafion thin film caused thermal expansion, and well-structured hydrophobic domains could suppress thermal expansion. The thermal expansion behavior with different heat treatments provides evidence of the thin-film-to-bulk transition of the fully hydrated Nafion film. Intrinsic thermal behavior without substrate interactions can facilitate an understanding of the thermal behavior of electrodes and provide insight into designing a robust PEMFC in temperature-varying environments.

Evaluating the Durability of Perfluorosulfonic Acid Membranes in Fuel Cells Using Combined Open-Circuit Voltage-Accelerated Stability Testing

This study evaluates the chemical and mechanical durability of membranes used in proton exchange membrane fuel cells, highlighting the essential role of electrochemical tests in understanding the relationship between durability and performance. Our methodology integrates various electrochemical evaluation techniques to assess the degradation of perfluorosulfonic acid (PFSA) membranes. The results highlight the considerable improvement in the chemical and mechanical durability of annealed 3M PFSA-reinforced composite membranes (RCMs) compared with their non-annealed counterparts and other membrane types, indicating their superior resilience under challenging conditions. Moreover, the results of using a combined open-circuit voltage-accelerated stability testing protocol demonstrate that annealed 3M PFSA RCMs exhibit enhanced resilience, reaching 18,000 cycles before failure, considerably outperforming NR 211 (5000 cycles) and other membranes. In addition, membrane deterioration over time can be precisely measured by interpreting electrochemical indicators (electrochemically active surface area, circuit resistance, high-frequency resistance, and proton resistance). This approach provides a clear relationship between electrochemical data and durability, offering a comprehensive understanding of how different membranes withstand operational stresses.

Mobile energy storage technologies for boosting carbon neutrality

Carbon neutrality calls for renewable energies, and the efficient use of renewable energies requires energy storage mediums that enable the storage of excess energy and reuse after spatiotemporal reallocation. Compared with traditional energy storage technologies, mobile energy storage technologies have the merits of low cost and high energy conversion efficiency, can be flexibly located, and cover a large range from miniature to large systems and from high energy density to high power density, although most of them still face challenges or technical bottlenecks. In this review, we provide an overview of the opportunities and challenges of these emerging energy storage technologies (including rechargeable batteries, fuel cells, and electrochemical and dielectric capacitors). Innovative materials, strategies, and technologies are highlighted. Finally, the future directions are envisioned. We hope this review will advance the development of mobile energy storage technologies and boost carbon neutrality.

Durability and Performance Analysis of Polymer Electrolyte Membranes for Hydrogen Fuel Cells by a Coupled Chemo-mechanical Constitutive Model and Experimental Validation

In this paper, a chemo-mechanically coupled behavior of Nafion 212 is investigated through predictive multiphysics modeling and experimental validation. Fuel cell performance and durability are critically determined by the mechanical and chemical degradation of a perfluorosulfonic acid (PFSA) membrane. However, how the degree of chemical decomposition affects the material constitutive behavior has not been clearly defined. To estimate the degradation level quantitatively, fluoride release is measured. The PFSA membrane in tensile testing shows nonlinear behavior, which is modeled by J₂ plasticity-based material modeling. The material parameters, which contain hardening parameters and Young's modulus, are characterized in terms of fluoride release levels by inverse analysis. In the sequel, membrane modeling is performed to investigate the life prediction due to humidity cycling. A continuum-based pinhole growth model is adopted in response to mechanical stress. As a result, validation is conducted in comparison with the accelerated stress test (AST) by correlating the size of the pinhole with the gas crossover generated in the membrane. This work provides a dataset of degraded membranes for performance and suggests the quantitative understanding and prediction of fuel cell durability with computational simulation.

A Review of the Transition Region of Membrane Electrode Assembly of Proton Exchange Membrane Fuel Cells: Design, Degradation, and Mitigation

As the core component of a proton exchange fuel cell (PEMFC), a membrane electrode assembly (MEA) consists of function region (active area), structure region, and transition region. Situated between the function and structure regions, the transition region influences the reliability and durability of the MEA. The degradation of the electrolyte membrane in this region can be induced by mechanical stress and chemical aggression. Therefore, prudent design, reliable and robust structure of the transition region can greatly help avoid early failure of MEAs. This review begins with the summarization of current structural concepts of MEAs, focusing on the transition region structures. It can be seen that aiming at better repeatability and robustness, partly or total integration of the materials in the transition region is becoming a development trend. Next the degradation problem at the transition region is introduced, which can be attributed to the hygro-thermal environment, free radical aggression, air pressure shock, and seal material decomposition. Finally, the mitigation approaches for the deterioration at this region are summarized, with a principle of avoiding the exposure of the membrane at the edge of the catalyst-coated membrane (CCM). Besides, durability test methods of the transition region are included in this review, among which temperature and humidity cycling are frequently used.

Preparation, Performance and Challenges of Catalyst Layer for Proton Exchange Membrane Fuel Cell

In this paper, the composition, function and structure of the catalyst layer (CL) of a proton exchange membrane fuel cell (PEMFC) are summarized. The hydrogen reduction reaction (HOR) and oxygen reduction reaction (ORR) processes and their mechanisms and the main interfaces of CL (PEM|CL and CL|MPL) are described briefly. The process of mass transfer (hydrogen, oxygen and water), proton and electron transfer in MEA are described in detail, including their influencing factors. The failure mechanism of CL (Pt particles, CL crack, CL flooding, etc.) and the degradation mechanism of the main components in CL are studied. On the basis of the existing problems, a structure optimization strategy for a high-performance CL is proposed. The commonly used preparation processes of CL are introduced. Based on the classical drying theory, the drying process of a wet CL is explained. Finally, the research direction and future challenges of CL are pointed out, hoping to provide a new perspective for the design and selection of CL materials and preparation equipment.

Immobilisation and Release of Radical Scavengers on Nanoclays for Chemical Reinforcement of Proton Exchange Membranes

Mechanical and chemical stability of proton exchange membranes are crucial requirements for the development of fuel cells for durable energy conversion. To tackle this challenge, bi-functional nanoclays grafted with amino groups and with embedded radical scavengers, that is, CeO2 nanoparticles were incorporated into Aquivion® ionomer. The composite membranes presented high proton conductivity and increased stability to radical attack compared to non-modified Aquivion membranes, demonstrating the effectiveness of the approach based on radical scavenger immobilisation and release from clay nanocontainers.

Fracture dynamics of correlated percolation on ionomer networks

This article presents a random network model to the study fracture dynamics on a scaffold of charged and elastic ionomer bundles that constitute the stable skeleton of a polymer electrolyte membrane. The swelling pressure upon water uptake by this system creates the internal stress under which ionomer bundles undergo breakage. Depending on the local stress and the strength of bundle-to-bundle correlations, different fracture regimes can be observed. We use kinetic Monte Carlo simulations to study these dynamics. The breakage of individual bundles is described with an exponential breakdown rule and the stress transfer from failed to intact bundles is assumed to exhibit a power-law-type spatial decay. A central property considered in the analysis is the frequency distribution of percolation thresholds, which is employed to analyze fracture regimes as a function of the stress and the effective range of stress transfer. Based on this distribution, we introduce an order parameter for the transition from random breakage to crack growth regimes. Moreover, as a practically important outcome, the time to fracture is analyzed as a descriptor for the lifetime of polymer electrolyte membranes.

Solutions to the water flooding problem for unitized regenerative fuel cells: status and perspectives

Unitized regenerative fuel cells (URFC) are capable of generating, storing, and releasing energy on demand in a sustainable manner. Water management is of vital importance to achieve maximum performance, durability, and round-trip efficiency in URFCs. However, URFCs suffer from critical issues related to their mode-switching process, water flooding, and membrane dehydration. The essential problem of water management is maintaining a subtle equilibrium between membrane drying and liquid water flooding to prevent membrane dehydration and ensure high URFC performance. This paper provides an overview of the operating principle of URFCs and describes the underlying phenomena related to water management issues. It also summarizes state-of-the-art studies of water management with a focus on recent developments and discusses the technical challenges of water management strategies. In addition, we propose a novel system design to address these critical water management issues. Overall, this review identifies the gaps in the research and development of URFC water management and identifies several essential future developments and research directions for future investigation.

Mechanical behavior of a hydrated perfluorosulfonic acid membrane at meso and nano scales

Perfluorosulfonic acid (PFSA) is widely used as the membrane material for proton-exchange membrane fuel cells, and its mechanical properties directly affect the stability and the life of the internal structure of the proton exchange membrane.

New Insights into Perfluorinated Sulfonic-Acid Ionomers

In this comprehensive review, recent progress and developments on perfluorinated sulfonic-acid (PFSA) membranes have been summarized on many key topics. Although quite well investigated for decades, PFSA ionomers' complex behavior, along with their key role in many emerging technologies, have presented significant scientific challenges but also helped create a unique cross-disciplinary research field to overcome such challenges. Research and progress on PFSAs, especially when considered with their applications, are at the forefront of bridging electrochemistry and polymer (physics), which have also opened up development of state-of-the-art in situ characterization techniques as well as multiphysics computation models. Topics reviewed stem from correlating the various physical (e.g., mechanical) and transport properties with morphology and structure across time and length scales. In addition, topics of recent interest such as structure/transport correlations and modeling, composite PFSA membranes, degradation phenomena, and PFSA thin films are presented. Throughout, the impact of PFSA chemistry and side-chain is also discussed to present a broader perspective.

Synthesis and characterization of anion-exchange membranes based on hydrogenated poly(norbornene)

Hydrogenated poly(norbornene) functionalized with a trimethylammonium cation microphase separates and has excellent OH⁻ conductivity.

Moisture and thermal expansion properties and mechanism of interaction between ions of a Nafion-based membrane electrode assembly

The coefficient of moisture and thermal expansion for each layer of membrane electrode assembly.

Electrochemical/mechanical coupling in ion-conducting soft matter

Mechanical and electrochemical phenomena exhibit many interesting multidirectional couplings in ion-exchange soft matter due to their intrinsic material physiochemical states and responses to environmental stressors. In this Perspective, such coupling is explored in terms of recent studies with a focus on the degradation of polymer-electrolyte fuel-cell membranes. In addition, (electro)chemical-mechanical coupling of ion-conducting polymers in other applications is also introduced, as there is a research need to explore the interactions between these often wrongly assumed disparate fields in order to optimize, exploit, and discover new technologies and applications.

In Situ Method for Measuring the Mechanical Properties of Nafion Thin Films during Hydration Cycles

Perfluorinated ionomers, in particular Nafion, are an essential component in hydrogen fuel cells, as both the proton exchange membrane and the binder within the catalyst layer. During normal operation of a hydrogen fuel cell, the ionomer will progressively swell and deswell in response to the changes in hydration, resulting in mechanical fatigue and ultimately failure over time. In this study, we have developed and implemented a cantilever bending technique in order to investigate the swelling-induced stresses in biaxially constrained Nafion thin films. When the deflection of a cantilever beam coated with a polymer film is monitored as it is exposed to varying humidity environments, the swelling induced stress-thickness product of the polymer film is measured. By combining the stress-thickness results with a measurement of the swelling strain as a function of humidity, as measured by quartz crystal microbalance (QCM) and X-ray reflectivity (XR), the swelling stress can be determined. An estimate of the Young's modulus of thin Nafion films as a function of relative humidity is obtained. The Young's modulus values indicate orientation of the ionic domains within the polymer films, which were confirmed by grazing incidence small-angle X-ray scattering (GISAXS). This study represents a measurement platform that can be expanded to incorporate novel ionomer systems and fuel cell components to mimic the stress state of a working hydrogen fuel cell.

Mitigation of chemical membrane degradation in fuel cells: understanding the effect of cell voltage and iron ion redox cycle

Chemical membrane degradation through the Fenton's reaction is one of the main lifetime-limiting factors for polymer-electrolyte fuel cells. In this work, a comprehensive, transient membrane degradation model is developed to capture and elucidate the complex in situ degradation mechanism. A redox cycle of iron ions is discovered within the membrane electrolyte assembly, which sustains the Fe(II) concentration and results in the most severe chemical degradation at open circuit voltage. The cycle strength is critically reduced at lower cell voltages, which leads to an exponential decrease in Fe(II) concentration and associated membrane degradation rate. When the cell voltage is held below 0.7 V, a tenfold reduction in cumulative fluoride release is achieved, which suggests that intermediate cell voltage operation would efficiently mitigate chemical membrane degradation and extend the fuel cell lifetime.

Modeling the local potential at Pt nanoparticles in polymer electrolyte membranes

We present a physical–analytical model for the potential distribution at Pt nanodeposits in a polymer electrolyte membrane (PEM).

Nanoparticles meet electrospinning: recent advances and future prospects

Nanofibres can be fabricated by various methods and perhaps electrospinning is the most facile route. In past years, electrospinning has been used as a synthesis technique and the fibres have been prepared from a variety of starting materials and show various properties. Recently, incorporating functional nanoparticles (NPs) with electrospun fibres has emerged as one of most exciting research topics in the field of electrospinning. When NPs are incorporated, on the one hand the NPs endow the electrospun fibres/mats novel or better performance, on the other hand the electrospun fibres/mats could preserve the NPs from corrosion and/or oxidation, especially for NPs with anisotropic structures. More importantly, electrospinning shows potential applications in self-assembly of nanoscale building blocks for generating new functions, and has some obvious advantages that are not available by other self-assembly methods, i.e., the obtained free-standing hybrid mats are usually flexible and with large area, which is favourable for their commercial applications. In this critical review, we will focus on the fabrication and applications of NPs-electrospun fibre composites and give an overview on this emerging field combining nanoparticles and electrospinning. Firstly, two main strategies for producing NPs-electrospun fibres will be discussed, i.e., one is preparing the NPs-electrospun fibres after electrospinning process that is usually combined with other post-processing methods, and the other is fabricating the composite nanofibres during the electrospinning process. In particular, the NPs in the latter method will be classified and introduced to show the assembling effect of electrospinning on NPs with different anisotropic structures. The subsequent section describes the applications of these NPs-electrospun fibre mats and nanocomposites, and finally a conclusion and perspectives of the future research in this emerging field is given.

Selective formation of hydrogen and hydroxyl radicals by electron beam irradiation and their reactivity with perfluorosulfonated acid ionomer

Selective formation and reactivity of hydrogen (H(•)) and hydroxyl (HO(•)) radicals with perfluorinated sulfonated ionomer membrane, Nafion 211, is described. Selective formation of radicals was achieved by electron beam irradiation of aqueous solutions of H2O2 or H2SO4 to form HO(•) and H(•), respectively, and confirmed by ESR spectroscopy using a spin trap. The structure of Nafion 211 after reaction with H(•) or HO(•) was determined using calibrated (19)F magic angle spinning NMR spectroscopy. Soluble residues of degradation were analyzed by liquid and solid-state NMR. NMR and ATR-FTIR spectroscopy, together with determination of ion exchange capacity, water uptake, proton conductivity, and fluoride ion release, strongly indicate that attack by H(•) occurs at the tertiary carbon C-F bond on both the main and side chain; whereas attack by HO(•) occurs solely on the side chain, specifically, the α-O-C bond.

Durability of sulfonated aromatic polymers for proton-exchange-membrane fuel cells

As a key component of proton-exchange-membrane fuel cells (PEMFCs), proton-exchange membranes (PEMs) must continuously withstand very harsh environments during long-term fuel cell operations. With the coming commercialization of PEMFCs, investigations into the durability and degradation of PEMs are becoming more and more urgent and interesting. Herein, various recent attempts and achievements to improve the durability of sulfonated aromatic polymers (SAPs) are reviewed and some further developments are predicted. Extensive investigations into inexpensive SAPs as alternative electrolyte membranes include modification of available polymer materials; design, synthesis, and optimization of new macromolecules; durability testing; and exploring the degradation mechanisms.

Study on the Durability of Recast Nafion/Montmorillonite Composite Membranes in Low Humidification Conditions

Nafion composite membranes were formed from a recasting procedure previously reported by the authors. Montmorillonite (MMT) was used as a filler in the recasting procedure, and dimethylformamide (DMF) was used as the casting solvent. Fuel cell tests performed with the recast membrane showed that at low relative humidity (R.H.) the conductivity of the MMT-containing membranes is 10% higher than that of the MMT-free samples. In order to investigate the durability of such composite perfluorosulfonate membranes, long-term fuel cell experiments have been carried out. Results evidenced a strong effect of low RH on the lifetime of commercial polymer membranes, but the addition of a small silicate amount to the polymeric membrane reduced strongly the membrane degradation.