Migration of nanosilica particles in polymer blends

The migration of NIAS from ethylene-vinyl acetate corks and their identification using gas chromatography mass spectrometry and liquid chromatography ion mobility quadrupole time-of-flight mass spectrometry

An exhaustive migration study of eight corks, made of ethylene-vinyl acetate, was carried out to identify any non-volatile and volatile compounds using an untargeted approach. The challenge associated with the structural elucidation of unknowns was undertaken using both ultra-high-performance liquid chromatography coupled to an ion-mobility separation quadrupole-time of flight mass spectrometer and gas chromatography mass spectrometry. A total of fifty compounds were observed to migrate from the corks, and among these additives such as antioxidants (Butyl 4-hydroxybenzoate, Irganox 1010, Irganox 1075, Irgafos 168 and BHT) or lubricants (EBO and octadecanamide, N,N'-1,2-ethanediylbis-) were identified. A high proportion (84%) of the detected compounds was non-intentionally added substances (NIAS), and included several cyclic oligomers with different chain sequences. NIAS, such as 2,6-bis(1,1-dimethylethyl)-4-ethyl and 7,9-ditert-butyl-1-oxaspiro[4.5]deca-6,9-diene-2,8-dione, break-down products, including hexa-, hepta- and nonadecanamide, N,N'-1,2-ethanediylbis-, and oxidation products were also identified. One cork was found to be unsuitable for use as a food contact material.

Morphology Evolution, Molecular Simulation, Electrical Properties, and Rheology of Carbon Nanotube/Polypropylene/Polystyrene Blend Nanocomposites: Effect of Molecular Interaction between Styrene-Butadiene Block Copolymer and Carbon Nanotube

This work studied the impact of three types of styrene-butadiene (SB and SBS) block copolymers on the morphology, electrical, and rheological properties of immiscible blends of polypropylene:polystyrene (PP:PS)/multi-walled carbon nanotubes (MWCNT) with a fixed blend ratio of 70:30 vol.%. The addition of block copolymers to PP:PS/MWCNT blend nanocomposites produced a decrease in the droplet size. MWCNTs, known to induce co-continuity in PP:PS blends, did not interfere with the copolymer migration to the interface and, thus, there was morphology refinement upon addition of the copolymers. Interestingly, the addition of the block copolymers decreased the electrical resistivity of the PP:PS/1.0 vol.% MWCNT system by 5 orders of magnitude (i.e., increase in electrical conductivity). This improvement was attributed to PS Droplets-PP-Copolymer-Micelle assemblies, which accumulated MWCNTs, and formed an integrated network for electrical conduction. Molecular simulation and solubility parameters were used to predict the MWCNT localization in the immiscible blend. The simulation results showed that diblock copolymers favorably interact with the nanotubes in comparison to the triblock copolymer, PP, and PS. However, the interaction between the copolymers and PP or PS is stronger than the interaction of the copolymers and MWCNTs. Hence, the addition of copolymer also changed the localization of MWCNT from PS to PS–PP–Micelles–Interface, as observed by TEM images. In addition, in the last step of this work, we investigated the effect of the addition of copolymers on inter- and intra-cycle viscoelastic behavior of the MWCNT incorporated polymer blends. It was found that addition of the copolymers not only affects the linear viscoelasticity (e.g., increase in the value of the storage modulus) but also dramatically impacts the nonlinear viscoelastic behavior under large deformations (e.g., higher distortion of Lissajous–Bowditch plots).]

P, George SC, Kalarikkal N, Thomas S. Enhanced mechanical and thermal performance of multiwalled carbon nanotubes-filled polypropylene/natural rubber thermoplastic elastomers

This paper reveals the effect of the concentration-dependent migration of MWCNTs among blend components on the static, dynamic, mechanical and thermal properties of MWCNT-filled PP/NR blends.

The Effect of Titanium Dioxide Surface Modification on the Dispersion, Morphology, and Mechanical Properties of Recycled PP/PET/TiO2 PBNANOs

Titanium dioxide (TiO₂) nanoparticles have recently appeared in PET waste because of the introduction of opaque PET bottles. We prepare polymer blend nanocomposites (PBNANOs) by adding hydrophilic (hphi), hydrophobic (hpho), and hydrophobically modified (hphoM) titanium dioxide (TiO₂) nanoparticles to 80rPP/20rPET recycled blends. Contact angle measurements show that the degree of hydrophilicity of TiO₂ decreases in the order hphi > hpho > hphoM. A reduction of rPET droplet size occurs with the addition of TiO₂ nanoparticles. The hydrophilic/hydrophobic balance controls the nanoparticles location. Transmission electron microscopy (TEM_ shows that hphi TiO₂ preferentially locates inside the PET droplets and hpho at both the interface and PP matrix. HphoM also locates within the PP matrix and at the interface, but large loadings (12%) can completely cover the surfaces of the droplets forming a physical barrier that avoids coalescence, leading to the formation of smaller droplets. A good correlation is found between the crystallization rate of PET (determined by DSC) and nanoparticles location, where hphi TiO₂ induces the highest PET crystallization rate. PET lamellar morphology (revealed by TEM) is also dependent on particle location. The mechanical behavior improves in the elastic regime with TiO₂ addition, but the plastic deformation of the material is limited and strongly depends on the type of TiO₂ employed.

A New Solid-like State for Liquid/Liquid/Particle Mixtures with Bicontinuous Morphology of Concentrated Emulsion and Concentrated Suspension

Research in exploring the microstructures of the ternary liquid/liquid/particle mixture is still a challenging task due to the complex interface properties and compositions of each phase. In this work, we report a new kind of solid-like state for ternary mixtures after the addition of a surfactant, which has the bicontinuous morphology of two phases, that is, the concentrated emulsion and the concentrated noncolloidal suspension. The bicontinuous morphology was justified by optical microscopy and the unique two-step yielding behavior under large oscillatory shear flow, which has the yielding character of a noncolloidal suspension at smaller strain and that of a concentrated emulsion at larger strain. A phase diagram is constructed from the rheological measurements and morphological observations. The boundaries of the new solid-like state can be well predicted from three basic requirements on the glass forming or jamming conditions in the aqueous noncolloidal suspension phase, the aqueous emulsion phase, and the whole ternary mixture.

Investigation of the Effect of Filler Concentration on the Flow Characteristics of Filled Polyethylene Melts

All polymeric slurries that have a high concentration of filler are shear thinning. Shear thinning is an important characteristic of polymers, filled and unfilled, because it enables an increase in the throughput, shear rate in a die or an injection molding system without having to use substantially more power to increase the flow rate. Newtonian fluid-based slurries show an increase in shear thinning as the concentration of “filler” increases above the percolation threshold. As particle maximum packing concentration is approached the slurries begin to approach a perfect pseudoplastic fluid. In some cases, the shear thinning characteristics of a filled polymer do not increase substantially as the filler loading is increased. This is a quite different response than in Newtonian fluid-based slurry. Therefore, it is important to understand the materials engineering interactions that control shear thinning so that process flow models can better predict the performance of filled polymer systems. Highly filled polymers can have processing issues, including high screw shaft torque, energy consumption, die pressure and melt temperature rise. Previous theoretical developments and experimental evaluations of highly filled polymer melts showed that the rheology can be effectively described with a percolation model. In this work, capillary rheometer measurements using several low-density polyethylene resins, calcium carbonate and titanium dioxide fillers are reported using percolation theory concepts. The theoretical treatment of the rheology as a particulate percolating system with power-law behavior is used to analyze capillary rheometer data. The observed effects of resin molecular weight, filler type and size on rheology are described. Engineers that design and debottleneck polymer processes need to utilize the polymer viscosity at the minimum process shear rate to determine the smallest motor that will allow the process to run; in addition, the shear thinning characteristics of the polymer are used to indicate how much increased production may be possible with a given motor size. Thus, some examples of expected effects on melt processing are also presented.

Microstructure Evolution of Immiscible PP-PVA Blends Tuned by Polymer Ratio and Silica Nanoparticles

Composites of polypropylene (PP) and water soluble poly(vinyl alcohol) (PVA) can become an environmentally friendly precursor in preparing porous material, and their biphasic morphology needs to be manipulated. In this work, PP-PVA extrudates were prepared with a twin-screw extruder, and different PP/PVA ratios were employed to manipulate the morphology of the blends. Afterwards, different silicas were imbedded within the blends to further regulate the biphasic microstructure. PVA continuity, as a vital parameter in obtaining porous material, was determined by selective extraction measurement, and PP-PVA biphasic morphology was characterized by scanning microscopy analyses (SEM). Rheological measurement was also performed to correlate the microstructure evolution of the blends. First, it was found that with the increment of PVA proportion, PVA continuity is raised gradually, and the microstructure of blends containing 40⁻50 wt % of PVA is approaching co-continuous. Second, the localization of silicas was predicted based on the wettability of silica and polymers, and it was also confirmed by TEM that different silicas showed selective distribution. It is inspiring that R972 nanoparticles were found mainly distributed at the interface, which gives a possibility in preparing a surface-modified porous material. The shape distribution and average size of PVA nodules were examined by analyzing the SEM images. It is indicated that silicas with different wettabilities play disparate roles in tuning the biphasic microstructures, leading to heterogeneous PVA continuity.

A non-equilibrium state diagram for liquid/fluid/particle mixtures

The equilibrium structures of ternary oil/water/surfactant systems are often represented within a triangular composition diagram with various regions of the triangle corresponding to different equilibrium states. We transplant this idea to ternary liquid/fluid/particle systems that are far from equilibrium. Liquid/liquid/particle mixtures or liquid/gas/particle mixtures yield a wide diversity of morphologies including Pickering emulsions, bijels, pendular aggregates, spherical agglomerates, capillary suspensions, liquid marbles, powdered liquids, and particle-stabilized foams. This paper argues that such ternary liquid/fluid/particle mixtures can be unified into a non-equilibrium state diagram. What is common among all these systems is that the morphology results from an interplay between the preferential wettability of the particles, capillarity, and viscous forces encountered during mixing. Therefore all such systems share certain universal features, regardless of the details of the particles or fluids used. These features guide the construction of a non-equilibrium state diagram which takes the form of a triangular prism, where each triangular cross-section of the prism corresponds to a different relative affinity of the particles towards the two fluids. We classify the prism into regions in which the various morphologies appear and also emphasize the major difference between systems in which the particles are fully-wetted by one of the fluids vs. partially-wetted by both fluids. We also discuss how the state diagram may change with mixing intensity or with interparticle attractions.

Using water to modify the localization of clay in immiscible polymer blends

The injection of water during melt blending modified the localization of clay in immiscible polymer blends from one phase to the other and improved their dispersion state.