Transparent and Hydrophobic MTMS/GPTMS Hybrid Aerogel Monoliths and Coatings by Sol-Gel Method: A Viable Remedy for Oil-Spill Cleanup

One-Pot Sol-Gel Synthesis of Highly Insulative Hybrid P(AAm-CO-AAc)-Silica Aerogels with Improved Mechanical and Thermal Properties

Silica aerogels and their derivatives have outstanding thermal properties with exceptional values in the thermal insulation industry. However, their brittle nature restricts their large-scale commercialization. Thus, enhancing their mechanical strength without affecting their thermal insulating properties is essential. Therefore, for the first time, highly thermally stable poly(acrylamide-co-acrylic acid) partial sodium salt is used as a reinforcing polymer to synthesize hybrid P(AAm-CO-AAc)-silica aerogels via epoxy ring-opening polymerization in the present study. Functional groups in P(AAm-CO-AAc) partial sodium salts, such as CONH2 and COOH, acted as nucleophiles for the epoxy ring-opening reaction with (3-glycidyloxypropyl)trimethoxysilane, which resulted in a seven-fold enhancement in mechanical strength compared to that of pristine silica aerogel while maintaining thermal conductivity at less than 30.6 mW/mK and porosity of more than 93.68%. Moreover, the hybrid P(AAm-CO-AAc)-silica aerogel demonstrated improved thermal stability up to 343 °C, owing to the synergetic effect between the P(AAm-CO-AAc) and the silica aerogel, corresponding to the thermal stability and strong covalent bonding among them. These excellent results illustrate that this new synthetic approach for producing hybrid P(AAm-CO-AAc)-silica aerogels is useful for enhancing the mechanical strength of pristine silica aerogel without impairing its thermal insulating property and shows potential as an industrial heat insulation material.

Evolutionary Progress of Silica Aerogels and Their Classification Based on Composition: An Overview

Aerogels are highly porous materials with fascinating properties prepared using sol-gel chemistry. Due to their unique physical and chemical properties, aerogels are recognized as potential candidates for diverse applications, including thermal insulation, sensor, environmental remediation, etc. Despite these applications, aerogels are not routinely found in our daily life because they are fragile and have highly limited scale-up productions. It remains extremely challenging to improve the mechanical properties of aerogels without adversely affecting their other properties. To boost the practical applications, it is necessary to develop efficient, low-cost methods to produce aerogels in a sustainable way. This comprehensive review surveys the progress in the development of aerogels and their classification based on the chemical composition of the network. Recent achievements in organic, inorganic, and hybrid materials and their outstanding physical properties are discussed. The major focus of this review lies in approaches that allow tailoring of aerogel properties to meet application-driven requirements. We begin with a brief discussion of the fundamental issues in silica aerogels and then proceed to provide an overview of the synthesis of organic and hybrid aerogels from various precursors. Organic aerogels show promising results with excellent mechanical strength, but there are still several issues that need further exploration. Finally, growing points and perspectives of the aerogel field are summarized.

Advances in precursor system for silica-based aerogel production toward improved mechanical properties, customized morphology, and multifunctionality: A review

Conventional silica-based aerogels are among the most promising materials considering their special properties, such as extremely low thermal conductivity (~15 mW/mK) and low-density (∼0.003-0.5 g.cm^-3) as well as high surface area (500-1200 m². g^-1). However, they have relatively low mechanical properties and entail extensive and energy-consuming processing steps. Silica-based aerogels are mostly fragile and possess minimal mechanical properties as well as a long processing procedure which hinders their application range. The key point in improving the mechanical properties of such a material is to increase the connectivity in the aerogel backbone. Several methods of mechanical improvement of silica-based aerogels have been explored by researchers such as (i) use of flexible silica precursors in silica gel backbone, (ii) surface-crosslinking of silica particles with a polymer, (iii) prolonged aging step in different solutions, (iv) distribution of flexible nanofillers into the silica solution prior to gelation, and, most recently, (v) polymerizing the silica precursor prior to gelation. The polymerized silica precursor, as in the most recent approach, can be gelled either by binodal decomposition (nucleation and growth), resulting in a particulate structure, or by spinodal decomposition, resulting in a non-particulate structure. By optimizing the material composition and processing conditions of materials, the aerogel can be tailored with different functional capabilities. This review paper presents a literature survey of precursor modification toward increased connectivity in the backbone, and the synthesis of inorganic and hybrid systems containing siloxane in the backbone of the silica-based aerogels and its composite version with carbon nanofillers. This review also explains the novel properties and applications of these material systems in a wide area. The relationship among the materials-processing-structure-properties in these kinds of aerogels is the most important factor in the development of aerogel products with given morphologies (particulate, fiber-like, or non-particulate) and their resultant properties. This approach to advancing precursor systems leads to the next-generation, multifunctional silica-based aerogel materials.

ORMOSIL–ZrO2 hybrid nanocomposites and coatings on aluminium alloys for corrosion resistance; a sol–gel approach

Sol–gel derived ORMOSIL–ZrO₂ hybrid nanocomposites as protective environment-resistant functional coatings on glass substrates and aluminium alloys.