Preparation of a Highly Effective Organic Tanning Agent with Wide Molecular Weight Distribution from Bio‐Renewable Sodium Alginate

Tuning a green carboxymethyl cellulose-based pre-tanning agent via peroxide oxidation for high chrome exhaustion in leather industry

The low chrome uptake by collagen in the conventional tanning process leads to the pollution of the wastewater. Due to environmental concerns, leather scientists are already searching for innovative ways to produce pre-tanning agents as a high exhaustion chrome tanning auxiliary. Herein, a novel kind of pre-tanning agent is engineered by converting carboxymethyl cellulose (CMC) to oxidized carboxymethyl cellulose (OCMC) via the hydrogen peroxide process. FT-IR and carboxyl content analysis demonstrated the increase in carboxyl content after oxidation. After that, the obtained OCMC was utilized as a pre-tanning agent, resulting in a high exhaustion of chrome (92.76 %) which is 27.76 % more than conventional chrome tanning (65 %), and the amount of chrome in wastewater reduced to 7.24 %. The hydrothermal stability of wet-blue increased by increasing the uptake of chrome (Ts = 118 °C). The obtained crust leather represented excellent mechanical properties (Tensile strength: 305.68 kg/cm2; tear strength: 50 kg/cm) and desirable organoleptic properties. The environmental analysis signifies a significant step towards a cleaner and sustainable tanning process (COD = 1600, BOD5 = 560 mg/L) compared to the conventional chrome tanning process. Consequently, the obtained results offer a green pre-tanning agent to meet the requirements of the sustainable development of the leather industry.

New materials-based on gelatin coordinated with zirconium or aluminum for ecological retanning

Ecological retanning agent is an effective way to solve the pollution source of leather manufacturing industry. In this study, the gelatin from chrome-containing leather shavings in the leather industry was used to realize sustainable leather post-tanning. The gelatin hydrolysate (GH) coordinated with Zr4+ or Al3+ to prepare eco-friendly retanning agents GH-Zr and GH-Al. The successful coordination between GH and metal ions was characterized by FTIR and XPS. The retanning agents were characterized by FTIR curve-fitting and circular dichroism spectroscopy. The results showed that the conformation of the secondary structure of the polypeptide became ordered and stable after coordinating with the metal ions. The particle size and weight average molecular weight of the retanning agents were ~1700 nm and ~2100, respectively, measured by nanoparticle size analyzer and gel permeation chromatography (GPC). The retanning agents were applied to retanning of chrome tanned leather and glutaraldehyde tanned leather. The abundant free amino from retanning agents can consume the free formaldehyde. Meanwhile, retanning agents can effectively improve the multiple binding sites, resulting in favorable thickening rate (>110 %) and excellent dye and fatliquor absorption rate with ~99.91 % and ~93.18 %. Thus, this strategy can provide a viable choice for solid leather waste and sustainable development of the leather industry.

Cleaner Leather Tanning and Post-Tanning Processes Using Oxidized Alginate as Biodegradable Tanning Agent and Nano-Hydroxyapatite as Potential Flame Retardant

In this study, sodium alginate (SA) was oxidized with potassium periodate to produce an alginate-based tanning agent. Using OSA as a biodegradable tanning agent and a nano-hydroxyapatite (nano-HAp) low concentration suspension to give flame retardancy to leather, eco-design concepts were applied to establish a chrome-, aldehyde-, and phenol-free tanning process. Micro-DSC, 1H unilateral nuclear magnetic resonance (NMR), attenuated total reflection mode Fourier transform infrared spectroscopy (FTIR-ATR), and scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS) were used to investigate the complex matrix collagen-OSA-nano-HAp. Micro-differential scanning calorimetry (micro-DSC) was used to assess OSA's ability to interact with collagen and stabilize the collagen-OSA matrix, while 1H unilateral (NMR) was used to investigate the aqueous environment and its limitations around collagen molecules caused by their association with OSA and nano-HAp. Industrial standard tests were used to assess the mechanical properties and fire resistance of the new leather prototype. The findings reported here indicate that both OSA and nano-HAp are suitable alternatives for cleaner tanning technologies and more sustainable leather.

Strategical development of chrome-free tanning agent by integrating layered double hydroxide with starch derivatives

The development of sustainable and eco-friendly leather industry requires green tanning agents because of unbounded chromium (easily converted into hazardous Cr-VI) in chrome tanned leather. In this study, a chrome-free tanning agent (OS-LDHs) was established by integrating layered double hydroxide (magnesium aluminum zirconium hydrotalcite, LDHs) with starch derivatives. A series of oxidized starch (OS) were prepared as masking agents for LDHs tanning process. Among them, the weight-average molecular weight (Mw) of 1685 g/mol could be reached, which will promise the well-distribution of OS. The SEM and EDS analysis confirmed the uniform penetration of OS-LDHs, avoiding accumulation on the surface of crust leather. Notably, leather tanned by OS-LDHs achieved shrinkage temperature of 66.7 °C, porosity of 75.51 % and tear strength of 66.7 N/mm. Not only the hydrogen bond but also the coordination between NH₂, COOH in collagen and OS-2-LDHs improved the thermal stability of leather without destroying the collagen triple helix.

Green and sustainable 'Al-Zr-oligosaccharides' tanning agents from the simultaneous depolymerization and oxidation of waste paper

Developing chrome-free and sustainable tanning agents is extremely important to the sustainability of the leather industry. Herein, we have synthesized an Al-Zr-oligosaccharides tanning agent via a simultaneous degradation and oxidation of cellulose in waste paper. The influence of the temperature and the concentrations of AlCl₃ and H₂O₂ during the synthesis were thoroughly investigated on the properties of the tanning agent and the leather produced. The synthesis temperature and the concentration of AlCl₃ were the factors primarily affecting the effective depolymerization of cellulose. They controlled the conversion of waste paper into oligosaccharides with an appropriate molecular weight to efficiently penetrate the leather matrix. In parallel, the H₂O₂ concentration substantially influenced the tanning performance of the Al-Zr-oligosaccharides, diminishing the chromaticity of the tanning liquid via oxidation and promoting the conversion of C2/C3/C6-OH moieties into -CHO/-COOH. These functional groups increased the surface charge of the oligosaccharides allowing more effective coordination with Al/Zr, which facilitated the penetration of Al/Zr species into the leather matrix. Once inside the leather matrix, Al and Zr were released and reacted with the collagen fibers in leather, which resulted in effective leather tanning. The process optimization revealed that up to 57% of waste paper could be converted into a low-chromaticity (4350 AU) liquid hydrolysate with the synthesis conducted at 177 °C in a system comprising 47 mM AlCl₃ and 5 vol% H₂O₂. The application of this liquid for tanning provided leather with a shrinkage temperature (86.5 °C) sufficiently high for commercial applications. These excellent results, combined with the intrinsic green nature of our approach, exemplify a step forward to simultaneously reduce pollution and hazards in leather industries giving a second life to waste paper.

Tannery wastewater treatment: conventional and promising processes, an updated 20-year review

Mismanagement of various wastes especially waste water produced by tanning processes has caused serious environmental problems and ultimately impaired human health. Constant efforts have been making to alleviate the pollution of tannery wastewater (TWW), yet terminal treatment still takes dominance. In this review, research on TWW treatment from 2000 to 2021 was summarized, and main methods such as coagulation and flocculation, adsorption, biological treatment, membrane filtration, advanced oxidation process were briefly discussed. More detailed introduction was given to the method of electrochemical treatment since it has excellent performance such as environmental friendliness and high efficiency, hence attracting more and more research attention in recent years. In view of the harsh physi-chemical conditions of TWW, integrated or combined treatment methods are accordingly recommended with better performance and multi-function, however comprehensive studies on optimization of methods combination and cost-effectiveness are needed. The certain issues that the residue Cr in treatment sludge and high salinity in effluent still remain were put forward in this work and potential solutions were provided. Moreover, this review proposed the perspective that realizing multi-function, recycling, and intensification should be the developing direction for future TWW treatment. This review is expected to provide a general guide for researchers who aspire to ameliorate TWW pollution problems and understand various methods utilized in this field.

Graphical abstract

Bridging-induced densification strategy based on biomass-derived aldehyde tanning integrated with terminal Al(III) crosslinking towards high-performance chrome-free leather production

Chrome-free leather manufacturing has been acknowledged as a desirable option to eliminate potential environmental and human health risks of conventional chrome tanning. This work applied a sequential bridging-induced densification strategy to produce high-performance chrome-free leather with high crosslinking density derived from the biomass-derived aldehyde (BAT) crosslinking (BAT tanning of leather), followed by terminal Al(III) crosslinking (TAC). The TAC conditions for BAT tanned leather were optimized and the results suggested that the optimized conditions were as follows: the fixation pH was 4.2, the pre-penetration time was 180 min, the fixation temperature was 40 °C, and the dosage of the aluminum tanning agent (ATA) was 0.5% (based on Al₂O₃). Under the optimized conditions, the resultant BAT-TAC crust leather exhibited favorable overall performances compared with BAT crust leather in terms of higher hydrothermal stability, mechanical strengths, more pleasant uniform color, and comparable smooth grain surface. The obtained high-performance chrome-free leather is scalable, providing an avenue for designing and rationalizing other engineering technology towards high-performance eco-leather production.

Effect of Dialdehyde Carboxymethyl Cellulose Cross-Linking on the Porous Structure of the Collagen Matrix

Porous structures are essential for some collagen-based biomaterials and can be regulated by crosslinkers. Herein, dialdehyde carboxymethyl cellulose (DCMC) crosslinkers with similar size but different aldehyde group contents were prepared through periodate oxidation of sodium carboxymethyl cellulose with varying degrees of substitution (DS). They can penetrate into the hierarchy of fibril and form inter-molecular and intra-fibril cross-linking within the collagen matrix due to their nanoscale sizes and reactive aldehyde groups. The collagen matrices possessed higher porosity, significantly greater proportion of large pores (Φ > 10 μm), and shorter D-periodicity after cross-linking, showing greater potential for biomedical applications. In addition, the crosslinked collagen matrices showed satisfactory biocompatibility and biodegradation. The decreased DS of carboxymethyl cellulose, which led to the increased aldehyde content of corresponding DCMC, brought about an enhanced cross-linking degree, porosity, and proportion of large pores of the crosslinked collagen matrix. DCMC dosage of 6% was sufficient for cross-linking and pore formation. Excess DCMC would physically deposit in the matrix and decrease the porosity instead. Therefore, the desired pore properties of the collagen matrix could be obtained by regulating the structure of DCMC and thereby achieving the required functions of the biomaterial.

Optimization of dialdehyde soluble soybean polysaccharide: preparation by response surface methodology for cleaner leather tanning

Leather is widely used in daily necessities, such as shoes and bags. Traditional chrome tanning might produce leathers with excellent mechanical and thermal properties but gives rise to problems, such as environmental pollution. To find an ecological alternative for chrome-tanning agents, soluble soybean polysaccharide (SSPS) was oxidized by sodium periodate to yield dialdehyde soluble soybean polysaccharide (DPA). By the response surface methodology (RSM)-based optimization of the preparation process, DPA was obtained at the optimized condition at the mass ratio of 1 : 1.9, oxidation time of 0.53 h, and oxidation temperature of 20 °C, and the hydrothermal shrinkage temperature of the DPA-tanned leather reached 79 °C. The Fourier transform infrared (FT-IR) spectra and gel permeation chromatography (GPC) showed that the aldehyde group was successfully introduced, and the molecular weight was significantly reduced. The DPA-tanned leather has good collagen fiber dispersion and mechanical properties and thus is suggested to be a green tanning agent for leather making.

Leather is widely used in daily necessities, such as shoes and bags.

Investigations on the general properties of biomass-based aldehyde tanned sheep fur for its selective post-tanning processing

Abstract

Dialdehyde sodium alginate (DSA) is an alternative chrome-free tanning material for fur production. To obtain satisfactory resultant fur and provide suggestions for the usage of DSA in fur making, the general properties of DSA tanned sheep fur were systematically investigated. The tanning mechanism of DSA was analyzed and it was verified that DSA was mainly combined with collagen fiber by forming Schiff base covalent bonds while supplemented by a small number of hydrogen bonds and ionic bonds. Due to the acid sensitivity of Schiff base structure, DSA tanned fur had poor resistance to acid rinsing but had excellent resistance to washing and good fatliquoring performance. Also, it had good resistances to yellowing and reductant. After being retanned by chrome tanning agent, the fur was capable of enduring a high-temperature dyeing process (68 °C for 8 h). Overall, DSA tanned sheep fur had favorable properties under appropriate post-tanning processing conditions to manufacture light-colored or dark-colored fur products with desirable physical properties.

Graphical abstract

Sustainable dialdehyde polysaccharides as versatile building blocks for fabricating functional materials: An overview

Dialdehyde polysaccharide (DAP), containing multiple aldehyde groups, can react with materials having amino groups via Schiff base crosslinking. Besides, it can also react with materials having carbonyl/hydroxyl groups via aldol reactions. Based on these intriguing properties, DAPs can be employed as versatile building blocks to fabricate functional materials used in biomedical field, wastewater treatment, leather manufacture, and electrochemistry field. This review aims to provide an overview of the recent advances in fabricating biomaterials, adsorbents, leather tanning agents, and electrochemical materials based on DAPs. The basic fabricating strategy and principle of these materials and their performances are overall summarized, along with a discussion of associated scalability challenges, technological strategies to overcome them, and the prospect for commercial translations of this versatile material. Blending the versatility of DAP with material science and technological advances can provide a powerful tool to develop more DAP-based functional materials in a scalable way.

Constructing a robust chrome-free leather tanned by biomass-derived polyaldehyde via crosslinking with chitosan derivatives

Tanning leather using green biomass-derived polyaldehyde (BPA) is a promising approach to eliminate the widespread Cr pollution in leather industry, but unsatisfactory thermal stability and mechanical strength of the correlated resultant leather limited its industrial application. Herein, we report a green methodology to strengthen BPA tanned leather via introducing chitosan derivatives to crosslink with free aldehyde groups on dialdehyde carboxymethylcellulose (DCMC) tanned leather. H₂O₂ was employed for purposely modifying chitosan to prepare low-molecular chitosan (LMC) with lower positive charge. The interactions between chitosan/LMC and DCMC were investigated to elucidate the strengthening mechanism. Owing to the weakened hydrogen bonding network and higher accessibility of amino groups on LMC, LMC could react much easier with aldehyde groups on DCMC. Moreover, LMC could efficiently penetrate into the internal fiber networks of leather for further interlocking, which enhanced the thermal stability and the lubricating degree of crust leather and, as a result, the tensile and tear strengths were significantly improved by 79.3% and 25.3%, respectively. Therefore, the use of LMC can promote the widespread application of BPA tanned leather, benefiting to the complete elimination of hazardous Cr pollution.

Peroxide-periodate co-modification of carboxymethylcellulose to prepare polysaccharide-based tanning agent with high solid content

Dialdehyde carboxymethylcellulose (DCMC) solution generally has quite low solid content, which inevitably limits its industrial application. In this work, carboxymethylcellulose sodium (Na-CMC) was pre-degraded using H₂O₂ followed by periodate oxidation for preparing DCMC with high solid content as practical tanning agent. Pre-degradation conditions optimization showed that H₂O₂ dosage most impacted the tanning effect of DCMC, and the M_w and viscosity of Na-CMC underwent remarkable reduction. FT-IR and ¹H NMR illustrated that aldehyde group was successfully introduced into DCMC after periodate oxidation. Under the optimized conditions, the solid content of DCMC could be improved to around 30%. This DCMC could endow tanned leather with high shrinkage temperature and satisfactory fiber dispersion. Besides, DCMC tanned leather had comparable physical and organoleptic properties to those of leathers tanned by chrome tanning agent and commercial polyaldehyde tanning agent TWT. This suggests the prospect of DCMC with high solid content as useful tanning agent.