Recent Development of Advanced Materials with Special Wettability for Selective Oil/Water Separation

Aptamer based hybrid monolithic pipette tips supported by melamine sponge for enrichment of proteins

BACKGROUND

The convenient preparation and application of functionalized organic-inorganic hybrid monolithic materials have obtained substantial interest in the pretreatment of complex samples by solid-phase extraction (SPE). Compared to the in-tube solid-phase microextraction in fused-silica capillaries, micro SPE in plastic pipette tips have fascinating merits for the easily operated enrichment of trace target analytes from biological samples. However, the poor compatibility of organic-inorganic hybrid monoliths with plastics leads to the rare appearance of commercial hybrid monolithic pipette tips (HMPTs). Therefore, how to synthesize the organic-inorganic hybrid monolithic materials with better extraction performance in plastic pipette tips becomes a challenge.

RESULTS

We develop a facile and cheap strategy to immobilize organic-inorganic hybrid monoliths in pipette tips. Melamine sponge was employed as the supporting skeleton to in situ assemble amine- and thiol-bifunctionalized hybrid monolithic material via "one pot" in a pipette tip, and gold nanoparticles (GNPs) and thiol-modified aptamer against human α-thrombin were sequentially attached to the hybrid monolith within the HMPTs. The average coverage density of the aptamer with GNPs as an intermediary reached as high as 818.5 pmol μL-1. The enriched thrombin concentration was determined by a sensitive enzymatic chromogenic assay with the limit of detection of 2 nM. The extraction recovery of thrombin at 10 nM in human serum was 86.1 % with a relative standard deviation of 6.1 %. This proposed protocol has been applied to the enrichment and determination of thrombin in real serum sample with strong anti-interference ability, low limit of detection and high recovery.

SIGNIFICANCE

The amine- and thiol-bifunctionalized HMPTs prepared with sponge as the skeleton frame provided a novel substrate material to decorate aptamers for efficient enrichment of proteins. This enlightens us that we can take advantage of the tunability of sponge assisted HMPTs to produce and tailor a variety of micro SPE pipette tips for broader applications on the analysis of trace targets in complex biological, clinic and environmental samples.

High-Performance Multifunctional Carbon Fibrous Sponges Derived from Pitch

3D carbon-based porous sponges are recognized for significant potential in oil absorption and electromagnetic interference (EMI). However, their widespread application is hindered by a common compromise between high performance and affordability of mass production. Herein, a novel approach is introduced that involves laser-assisted micro-zone heating melt-blown spinning (LMHMS) to address this challenge by creating pitch-based submicron carbon fibers (PSCFs) sponge with 3D interconnected structures. These structures bestow the resulting sponge exceptional characteristics including low density (≈20 mg cm-3), high porosity (≈99%), remarkable compressibility (80% maximum strain), and superior conductivity (≈628 S m-1). The resultant PSCF sponges realize an oil/organic solvent sorption capacity over 56 g/g and possess remarkable regenerated ability. In addition to their effectiveness in cleaning up oil/organic solvent spills, they also demonstrated strong electromagnetic shielding capabilities, with a total shielding effectiveness (SE) exceeding 60 dB across the X-band GHz range. In virtue of extreme lightweight of ≈20 mg cm-3, the specific SE of the PSCF sponge reaches as high as ≈1466 dB cm3 g-1, surpassing the performance of numerous carbon-based porous structures. Thus, the unique blend of properties renders these sponges promising for transforming strategies in addressing oil/organic solvent contaminations and providing effective protection against EMI.

Supercritical CO2 extrusion foaming of highly open-cell poly(lactic acid) foam with superior oil adsorption performance

Addressing marine oil spills and industrial water pollution necessitates the development of eco-efficient oil-absorbing materials. With increasing concern for the environment, there is a consensus to decrease the use of petroleum-based polymers. Herein, lightweight poly(lactic acid) (PLA) blend foams with varying thermoplastic polyurethane (TPU) content were fabricated via a solvent-free, eco-friendly supercritical carbon dioxide (scCO2) extrusion foaming technology. The incorporation of TPU significantly enhanced the crystallization rate of PLA, with the semi-crystallization time of PT30 and PT50 blends at 105 °C exhibiting a reduction of 77.2 % and 47.9 %, respectively, compared to neat PLA. The resulting foams exhibited an open-cell structure with excellent selective oil adsorption capabilities. Notably, the PT30 foam achieved a remarkable maximum expansion ratio of 36.0, while the PT50 foam attained the highest open-cell content of 96.2 %. The PT50 foam demonstrated an outstanding adsorption capacity, spanning from 4.7 to 18.8 g/g for diverse oils and solvents, with rapid adsorption kinetics, reaching 94.9 % of the equilibrium adsorption capacity for CCl4 within just 1 min. Furthermore, the PT50 foam retained 95.2 % of its adsorption capacity for CCl4 over 10 adsorption-desorption cycles. This study presents a scalable and sustainable approach for large-scale production of high-performance, bio-based foams, facilitating efficient oil-water separation.

Recent advances in functional micro/nanomaterials for removal of crude oil via thermal effects

Crude oil is one of the most widely used energy and industrial raw materials that is crucial to the world economy, and is used to produce various petroleum products. However, crude oil often spills during extraction, transportation and use, causing negative impacts on the environment. Thus, there is a high demand for products to remediate leaked crude oil. Among them, oleophilic and hydrophobic adsorbents can absorb crude oil through thermal effects and are research hotspots. In this review, we first present an overview of wettability theory, the heating principles of various thermal effects, and the theory of reducing crude oil viscosity by heating. Then we discuss adsorbents based on different heating methods including the photothermal effect, Joule heating effect, alternating magnetic field heating effect, and composite heating effect. Preparation methods and oil adsorption performance of adsorbents are summarized. Finally, the advantages and disadvantages of various heating methods are briefly summarized, as well as the prospects for future research.

An Eco-Friendly Manner to Prepare Superwetting Melamine Sponges with Switchable Wettability for the Separation of Oil/Water Mixtures and Emulsions

Oil/water separation processes have garnered significant global attention due to the quick growth in industrial development, recurring chemical leakages, and oil spills. Hence, there is a significant demand for the development of inexpensive superwetting materials in an eco-friendly manner to separate oil/water mixtures and emulsions. In this study, a superwetting melamine sponge (SMS) with switchable wettabilities was prepared by modifying melamine sponge (MS) with sodium dodecanoate. The as-prepared SMS exhibited superhydrophobicity, superoleophilicity, underwater superoleophobicity, and underoil superhydrophobicity. The SMS can be utilized in treating both light and heavy oil/water mixtures through the prewetting process. It demonstrated fast permeation fluxes (reaching 108,600 L m-2 h-1 for a light oil/water mixture and 147,700 L m-2 h-1 for a heavy oil/water mixture) and exhibited good separation efficiency (exceeding 99.56%). The compressed SMS was employed in separating surfactant-stabilized water-in-oil emulsions (SWOEs), as well as surfactant-stabilized oil-in-water emulsions (SOWEs), giving high permeation fluxes (reaching 7210 and 5054 L m-2 h-1, respectively). The oil purity for SWOEs' filtrates surpassed 99.98 wt% and the separation efficiencies of SOWEs exceeded 98.84%. Owing to their remarkable capability for separating oil/water mixtures and emulsions, eco-friendly fabrication method, and feasibility for large-scale production, our SMS has a promising potential for practical applications.

Exploring the Fate of Copper Ions in the Synthesis of Graphdiyne

Copper is a crucial catalyst in the synthesis of graphdiyne (GDY). However, as catalysts, the final fate of the copper ions has hardly been concerned, which are usually treated as impurities. Here, it is observed that after simple washing with water and ethanol, GDY still contains a certain amount of copper ions, and demonstrated that the copper ions are adsorbed at the atomic layers of GDY. Furthermore, we transformed in situ the copper ions into ultrathin Cu nanocrystals, and the obtained Cu/GDY hybrids can be generally converted into a series of metal/GDY hybrid materials, such as Ag/GDY, Au/GDY, Pt/GDY, Pd/GDY, and Rh/GDY. The Cu/GDY hybrids exhibit extraordinary surface enhanced Raman scattering effect and can be applied in pollutant efficient enrichment and detection.

Review on demulsification techniques for oil/water emulsion: Comparison of recyclable and irretrievable approaches

Since the establishment of the first global refinery in 1856, crude oil has remained one of the most lucrative natural resources worldwide. However, during the extraction process from reservoirs, crude oil gets contaminated with sediments, water, and other impurities. The presence of pressure, shear forces, and surface-active compounds in crude oil leads to the formation of unwanted oil/water emulsions. These emulsions can take the form of water-in-oil (W/O) emulsions, where water droplets disperse continuously in crude oil, or oil-in-water (O/W) emulsions, where crude oil droplets are suspended in water. To prevent the spread of water and inorganic salts, these emulsions need to be treated and eliminated. In existing literature, different demulsification procedures have shown varying outcomes in effectively treating oil/water emulsions. The observed discrepancies have been attributed to various factors such as temperature, salinity, pH, droplet size, and emulsifier concentrations. It is crucial to identify the most effective demulsification approach for oil/water separation while adhering to environmental regulations and minimizing costs for the petroleum sector. Therefore, this study aims to explore and review recent advancements in two popular demulsification techniques: chemical demulsification and magnetic nanoparticles-based (MNP) demulsification. The advantages and disadvantages of each technique are assessed, with the magnetic approach emerging as the most promising due to its desirable efficiency and compliance with environmental and economic concerns. The findings of this report are expected to have a significant impact on the overall process of separating oil and water, benefiting the oil and gas industry, as well as other relevant sectors in achieving the circular economy.

Temperature and pH dual response flexible silica aerogel with switchable wettability for selective oil/water separation

Silica aerogels are attractive oil-absorbing agents due to their low density, high porosity. However, how to discharge the oil which adsorbed by silica aerogels is a difficult issue. To address this challenge, new separation strategies with high efficiency are needed. In this study, we prepared the temperature and pH dual response flexible silica aerogel have temperature response and pH response effect, which can change its wettability by adjusting temperature or pH. On the one hand, the temperature and pH responsive flexible silica aerogel can be used to adsorb water at the temperature below 34.73 °C or pH > 7. On the other hand, it can adsorb oil at a temperature above 34.73 °C or pH < 7. The automatic desorption of oil can be achieved without consuming additional energy and damaging the pore structure. Therefore, the sample could continuously adsorb and filtrate efficiently and realize the recovery of oil and adsorption materials.

Recent advances in hydrophobic nanocellulose aerogels for oil spill applications: A review

In a rapidly growing world, petroleum is used extensively in various industries, and the extraction, processing, and transportation of petroleum generates large amounts of petroleum-containing wastewater. Conventional oil/water separation methodologies are often ineffective and costly. Nanocellulose-based aerogels (NA) have emerged as a possible solution to this problem. However, hydrophobic modification is required for effective use in oil/water separation. This review on materials commonly used in these processes and outlines the requirements for adsorbent materials and methods for creating unique lipophilic surfaces. New trends in hydrophobization methods for NA are also discussed. Additionally, it includes the development of composite nanocellulose aerogels (CNAs) and cellulose based membrane specially developed for oil/water (o/w) separation considering different separation requirements. This analysis also examines how CNAs have evolved by introducing special properties that facilitate oil collection or make the adsorbent recyclable. We also discuss the difficulties in creating effective NAs for these important applications in a changing society, as well as the difficulties in creating oil recovery equipment for oil spill cleanup.

Sugarcane-based superhydrophilic and underwater superoleophobic membrane for efficient oil-in-water emulsions separation

The development of ecological, low cost, easy preparation, especially high performance materials for emulsions separation is of great importance due to the rise in pollution of oil-water emulsions from industrial production and domestic waste. Straws as agricultural wastes, including plenty of hydrophilic groups and multi-level pore structures, can be prepared as biomass membranes for oil-water emulsion separation. Herein, a novel super-hydrophilic sugarcane-based (SHS) membrane was prepared using a facile and eco-friendly method including chemical treatment and freeze-drying. The as-prepared SHS membrane has unique wettabilities due to the hydrophilic property of the internal cellulose and the micro-nano pores, including superhydrophilicity (water contact angle of 0°) and underwater superoleophobicity (underwater oil contact angles of over 150°). The SHS membrane has good durability and stability against ultraviolet (UV) irradiation, corrosion by acids and alkalis, mechanical abrasion and especially mould adhesion. Importantly, the SHS membrane can be used for separation of various oil-in-water emulsions, and exhibits excellent separation performances such as high separation efficiency (> 99 %) and good separation flux (above 891 L m-2 h-1 bar-1). The SHS membrane also exhibits excellent recyclability over 10 continuous separation cycles. Furthermore, the SHS membrane can be utilized to selectively absorb water from oils as a water absorbent material. Hence, SHS membrane is a promising and practical material for applications in treatment of wastewater containing oil-water emulsions.

Preparation of pH-responsive reversible wettable surfaces and application for oil-water separation

With the continuous development of society, the discharge of oily wastewater in daily life and industry has gradually increased, causing considerable damage to the environment, and how to effectively treat oily wastewater is an urgent problem. In this paper, a simple method is proposed to prepare superhydrophobic stainless steel mesh with pH response. The relationship between the ratio of mixed thiols and the surface wettability was explored, as well as the morphology, chemical composition, and pH-responsive mechanism of the stainless steel mesh surface were analyzed, and the separation efficiency, recycling ability, and backwashing ability of the mesh were explored by oil-water separation experiments. It was found that when the molar fraction of 11-mercaptoundecanoic acid and 1-decanethiol in the mixed mercaptan was 2:3, the water contact angle of the surface at this point was 156.5 ± 1°, with pH response characteristics and good oil-water separation efficiency, backwashing and recycling capabilities.

Systematic Study of Wettability Alteration of Glass Surfaces by Dichlorooctamethyltetrasiloxane Silanization-A Guide for Contact Angle Modification

To investigate the effects of wettability on multiphase flow in porous media, glass bead packs or micromodels are commonly used. Their wettability can be altered by the surface treatment method-silanization. Although silanization is widely used for glass wettability modification, comparable systematic approaches over a large range of geometries, treatment conditions, and measurement systems are scarce. In this work, dichlorooctamethyltetrasiloxane (Surfasil) treatment was systematically investigated, resulting in a guide for achieving a wide range of contact angles. Initially, the influence of the Surfasil solvent, treatment time, and Surfasil-to-solvent ratio was investigated on glass plates using the sessile drop method. By varying these variables, it was possible to achieve a wide range of comparable, repeatable, and stable contact angles, from approximately 20-95° for air-water systems. Due to the linear increase of contact angle with larger Surfasil exposure, either due to the time or concentration, contact angle tuning is possible until the critical point. Beyond the critical point of exposure, a system-specific plateau value is reached, independent of the approach. After establishing a clear relationship between the parameters and contact angles, the same treatment parameters were applied to single beads, micromodels, and beadpacks with heptane as the chosen solvent. Optical image analysis was used for the microchips, and micro CT data analysis was used for the bead packs. The treatment appeared to be transferable to all geometries, resulting in similar wetting conditions within the limitations of the measurements. It is concluded that a glass plate can be used as an analogue for obtaining the contact angle alteration trends for more complex porous media with similar compositions. Data analysis methods and surface roughness could have an effect on the obtained contact angle spread.

Light-Propelled Super-Hydrophobic Sponge Motor and its Application in Oil-Water Separation

Self-propelled separation materials, that is, motor, are one of the keys to realizing smart oil-water separation. Although three-dimensional sponges such as commercial melamine sponge (MS) exhibit excellent oil-water separation ability, they cannot move by themselves on water. Aiming at solving this problem, a polydimethylsiloxane (PDMS) and molybdenum disulfide (MoS2) modified MS motor (PDMS@MS/MoS2) with an asymmetric multilayer structure was prepared, in which the photothermal layer MoS2 provided the propelling force for the motor under infrared light irradiation, and the middle layer PDMS was used as the superhydrophobic modified agent and adhesive agent between commercial MS and MoS2 powder. PDMS coated MS (PDMS@MS) as the superhydrophobic layer showed good superhydrophobic ability (153.1°) and oil-water separation capacity (52.33 g/g to liquid paraffin). Furthermore, the introduction of MoS2 made the speed of the sponge motor reach 8.27 mm s-1 with a removal quantity of 12.20 g/g for cyclohexane. After recycling 8 times, the contact angle, cyclohexane capturing amount, and average velocity of the motor were 150.3°, 11.40 g/g, and 8.41 mm/s, respectively. Meanwhile, PDMS@MS/MoS2 kept a similar light-propelling velocity (∼8 mm) at different pH values and in simulated seawater, demonstrating that the light-propelling motor possessed a good cycle and practical performance, which provides a possibility for the directional light propulsion of a sponge motor in oil-water separation.

A comprehensive review on the behavior and evolution of oil droplets during oil/water separation by membranes

Membrane separation technology has significant advantages for treating oil-in-water emulsions. Understanding the evolution of oil droplets could reveal the interfacial and colloidal interactions, facilitate the design of advanced membranes, and improve the separation performances. This review on the characteristic behavior and evolution of oil droplets focuses on the advanced analytical techniques, and the subsequent fouling as well as demulsification effects during membrane separation. A detailed introduction is provided on microscopic observations and numerical simulations of the dynamic evolution of oil droplets, featuring real-time in-situ visualization and accurate reconstruction, respectively. Characteristic behaviors of these oil droplets include attachment, pinning, wetting, spreading, blockage, intrusion, coalescence, and detachment, which have been quantified by specific proposed parameters and criteria. The fouling process can be evaluated using Hermia and resistance models. The related adhesion force and intrusion pressure as well as droplet-droplet/membrane interfacial interactions can be accurately quantified using various force analysis methods and advanced force measurement techniques. It is encouraging to note that oil coalescence has been achieved through various effects such as electrostatic interactions, mechanical actions, Laplace pressure/surface free energy gradients, and synergistic effects on functional membranes. When oil droplets become destabilized and coalesce into larger ones, the functional membranes can overcome the limitations of size-sieving effect to attain higher separation efficiency. This not only bypasses the trade-off between permeability and rejection, but also significantly reduces membrane fouling. Finally, the challenges and potential research directions in membrane separation are proposed. We hope this review will support the engineering of advanced materials for oil/water separation and research on interface science in general.

Facile fabrication of organic superhydrophobic corn silk-derived cellulose acetate nanofiber for the effective sequestration of oil from oil-water mixture

Oil spills and subsequent cleanup by oil-water separation remain a global concern. For the first time, corn silk-derived cellulose acetate (CSCA) and polyacrylonitrile (PAN) composite nanofiber are reported to create a superhydrophobic oil-water sequestration membrane. CA : PAN solutions with various PAN concentrations were evaluated for viscosity and conductivity. A CSCA nanofiber membrane was fabricated through electrospinning, which was superhydrophobic and oleophilic in water. Scanning electron microscope, energy-dispersive spectroscopy, Fourier transform infrared spectroscopy, X-ray diffraction, and thermogravimetric analysis/differential scanning calorimetry were used to analyze the membrane's morphological features. CSCA nanofibers formed a highly spherical bead with a maximum contact angle of 156° (>120°) in pure water solutions, demonstrating their superhydrophobicity. This study found that membranes can remove oil from oil-water mixtures and emulsions, as gravity is the only force required for propelling the system. Mineral oil had the highest oil sorption capability (908%), while toluene had the lowest (664%). For mineral oil-water mixtures, the CSCA membrane has the greatest separation flux at a maximum of 442 L/m2/h and the best separation efficiency at up to 99.67%. These findings provide strong support for using an as-prepared CSCA nanofiber membrane as a viable reusable oil sorbent in oil spill cleaning.

Recent Developments in Two-Dimensional Materials-Based Membranes for Oil-Water Separation

The industrialization witnessed in the last century has resulted in an unprecedented increase in water pollution. In particular, the water pollution induced by oil contaminants from oil spill accidents, as well as discharges from pharmaceutical, oil/gas, and metal processing industries, have raised concerns due to their potential to pose irreversible threats to the ecosystems. Therefore, the effective treating of these large volumes of oily wastewater is an inevitable challenge to address. Separating oil-water mixtures by membranes has been an attractive technology due to the high oil removal efficiency and low energy consumption. However, conventional oil-water separation membranes may not meet the complex requirements for the sustainable treatment of wastewater due to their relatively shorter life cycle, lower chemical and thermal stability, and permeability/selectivity trade-off. Recent advancements in two-dimensional (2D) materials have provided opportunities to address these challenges. In this article, we provide a brief review of the most recent advancements in oil-water separation membranes modified with 2D materials, with a focus on MXenes, graphenes, metal-organic frameworks, and covalent organic frameworks. The review briefly covers the backgrounds, concepts, fabrication methods, and the most recent representative studies. Finally, the review concludes by describing the challenges and future research directions.

Molecular Alignment-Mediated Stick-Slip Poiseuille Flow of Oil in Graphene Nanochannels

The flow behavior of oil in nanochannels has attracted extensive attention for oil transport applications. In most, if not all, of the prior theoretical simulations, oil molecules were observed to flow steadily in nanochannels under pressure gradients. In this study, non-equilibrium molecular dynamics simulations are conducted to simulate the Poiseuille flow of oil with three different hydrocarbon chain lengths in graphene nanochannels. Contrary to the conventional perception of steady flows of oil in nanochannels, we find that oil molecules with the longest hydrocarbon chain (i.e., n-dodecane) exhibit notable stick-slip flow behavior. An alternation between the high average velocity of n-dodecane in the slip motion and the low average velocity in the stick motion is observed, with a drastic, abrupt velocity jolt of up to 40 times occurring at the transition in a stick-slip motion. Further statistical analyses show that the stick-slip flow behavior of n-dodecane molecules originates from the molecular alignment change of oil near the graphene wall. The molecular alignment of n-dodecane shows different statistical distributions under stick and slip motion states, leading to significant changes of friction forces and thus notable velocity fluctuations. This work provides new insights into the Poiseuille flow behavior of oil in graphene nanochannels and may offer useful guidelines for other mass transport applications.

How to Make Plastic Surfaces Simultaneously Hydrophilic/Oleophobic?

Hydrophilic/oleophobic surfaces are desirable in many applications including self-cleaning, antifogging, oil-water separation, etc. However, making plastic surfaces hydrophilic/oleophobic is challenging due to the intrinsic hydrophobicity/oleophilicity of plastics. Here, we report a simple and effective method of making plastics hydrophilic/oleophobic. Plastics, including poly (methyl methacrylate) (PMMA), polystyrene (PS), and polycarbonate (PC), have been coated with a perfluoropolyether (PFPE) (i.e., commercially known as Zdol) via dip coating and then irradiated with UV/Ozone. The contact angle measurements indicate that the treated plastics have a lower water contact angle (WCA) and higher hexadecane contact angle (HCA), i.e., they are simultaneously hydrophilic/oleophobic. The Fourier transform infrared (FTIR) results suggest that UV/Ozone treatment introduces oxygen-containing polar groups on the plastic surfaces, which renders the plastic surfaces hydrophilic. Meanwhile, more orderly packed PFPE Zdol molecules, which is due to the UV-induced bonding between PFPE Zdol and the plastic surface, result in the oleophobicity. Moreover, the simultaneous hydrophilicity/oleophobicity of functionalized plastics does not degrade in aging tests, and they have superior antifogging performance and detergent-free cleaning capability. This simple method developed here potentially can be applied to other plastics and has important implications in the functionalization of plastic surfaces.

Recent developments in the application of membrane separation technology and its challenges in oil-water separation: A review

In the development and production process of domestic and foreign oil fields, large amounts of oil-bearing wastewater with complex compositions containing toxic and harmful pollutants are generated. These oil-bearing wastewaters will cause serious environmental pollution if they are not effectively treated before discharge. Among these wastewaters, the oily sewage produced in the process of oilfield exploitation has the largest content of oil-water emulsion. In order to solve the problem of oil-water separation of oily sewage, the paper summarizes the research of many scholars in many aspects, such as the use of physical and chemical methods such as air flotation and flocculation, or the use of mechanical methods such as centrifuges and oil booms for sewage treatment. Comprehensive analysis shows that among these oil-water separation methods, membrane separation technology has higher separation efficiency in the separation of general oil-water emulsions than other methods and also exhibits a better separation effect for stable emulsions, which has a broader application prospect for future developments. To present the characteristics of different types of membranes more intuitively, this paper describes the applicable conditions and characteristics of various types of membranes in detail, summarizes the shortcomings of existing membrane separation technologies, and offers prospects for future research directions.

Review on Hydrophobic Thin Films Prepared Using Magnetron Sputtering Deposition

Hydrophobic thin films have gained significant attention due to their broad applications in self-cleaning, anti-corrosion, anti-icing, medicine, oil-water separation, and other fields. The target hydrophobic materials can be deposited onto various surfaces thanks to the scalable and highly reproducible nature of magnetron sputtering, which is comprehensively overviewed in this review. While alternative preparation methods have been extensively analyzed, a systematic understanding of hydrophobic thin films fabricated using magnetron sputtering deposition is still absent. After outlining the fundamental mechanism of hydrophobicity, this review briefly summarizes three types of sputtering-deposited thin films that originate from oxides, polytetrafluoroethylene (PTFE), and diamond-like carbon (DLC), respectively, primarily focusing on the recent advances in their preparation, characteristics, and applications. Finally, the future applications, current challenges, and development of hydrophobic thin films are discussed, and a brief perspective on future research directions is provided.

Applicability of oil adsorption pads based on properties of very-low sulfur fuel oil: Implications for oil spill remediation in a marine environment

Given the urgent need for continuous and diverse research on marine fuel oils, this study investigated the effects of the properties of fuel oil on its adsorption to adsorbent materials. Very low-sulfur fuel oil (VLSFO), which is increasingly being utilized in vessels, was tested to simulate adsorption from seawater at temperatures of 1, 15, and 25 °C. Temperature minimally affected the adsorbed amount of low-viscosity VLSFOs and high-sulfur fuel oils. Conversely, the amount of high-viscosity VLSFO adsorbed decreased sharply at 1 and 15 °C. The viscosity, pour point, aromatics, asphaltenes, and wax contents of fuel oils determined the amounts adsorbed on an adsorbent. Therefore, at low sea surface temperatures associated with VLSFO spills, adsorption may be challenging. These findings highlight the need to improve fuel oil quality to accommodate spills in the marine environment.

Antifouling thin-film nanocomposite NF membrane with polyvinyl alcohol-sodium alginate-graphene oxide nanocomposite hydrogel coated layer for As(III) removal

Removal of As(III) from the polluted waters is a challenge. It should be oxidized to As(V) for increasing its rejection by RO membranes. However, in this research, As (III) is directly removed by a high permeable and antifouling membrane prepared through the surface coating and in-situ crosslinking procedure of polyvinyl alcohol (PVA) and sodium alginate (SA) as coating materials containing graphene oxide as a hydrophilic additive on a polysulfone support with glutaraldehyde (GA) chemical crosslinking agent. The properties of the prepared membranes were evaluated through contact angle, zeta potential, ATR-FTIR, SEM, and AFM. The addition of GO in the polymeric networks of SA and PVA hydrogel coating layers led to a better hydrophilicity and a smoother surface and a higher negative surface charge resulted in improvment of permeability and rejection of membranes. Among the prepared hydrogel-coated modified membranes, SA-GO/PSf indicated the highest pure water permeability (15.8 L m^-2 h^-1 bar^-1) and BSA permeability (9.57 L m^-2 h^-1 bar^-1), respectively. The best desalination performance (NaCl, MgSO₄, and Na₂SO₄ rejections of 60.0%, 74.5%, and 92.0%, respectively) and As(III) removal (88.4%) along with satisfactory stability and reusability in cyclic continuous filtration was reported for PVA-SA-GO membrane. In addition, the PVA-SA-GO membrane indicated improved fouling resistance toward BSA foulant with the lowest flux decline of 7%.

Dual Superlyophobic Materials for Under-Liquid Microfluid Manipulation, Immiscible Solvent Separation, and CO2 Blockage

Oily water purification, immiscible solvent separation, sensitive microreaction, and CO₂ blockage are of great interest because of their importance for the environment and demands of controllable microreactions. However, one specific material that can meet all the requirements has yet to be reported. Herein, we developed a simple environment-benign method to prepare specific dual superlyophobic materials to solve the problems mentioned earlier. The dual superlyophobic materials can maintain their dual superoleophobicity in various oil/water systems, and no additional surface modifications were required when the oil/water system was changed. Moreover, the materials can be used to separate oil/water mixtures with separation efficiencies greater than 99.50% even after 40 separation cycles and separate immiscible organic solvents with efficiencies over than 99.25% after 20 cycles. Separations of meal waste oily water at 60 °C and crude oil/water were also successfully performed. The materials can be further applied to manipulate and block CO₂ bubbles under liquid. The materials can also act as a platform for microdrop manipulation/microreaction under liquid.

C,N co-doped TiO2 hollow nanofibers coated stainless steel meshes for oil/water separation and visible light-driven degradation of pollutants

Complex pollutants are discharging and accumulating in rivers and oceans, requiring a coupled strategy to resolve pollutants efficiently. A novel method is proposed to treat multiple pollutants with C,N co-doped TiO₂ hollow nanofibers coated stainless steel meshes which can realize efficient oil/water separation and visible light-drove dyes photodegradation. The poly(divinylbenzene-co-vinylbenzene chloride), P(DVB-co-VBC), nanofibers are generated by precipitate cationic polymerization on the mesh framework, following with quaternization by triethylamine for N doping. Then, TiO₂ is coated on the polymeric nanofibers via in-situ sol-gel process of tetrabutyl titanate. The functional mesh coated with C,N co-doped TiO₂ hollow nanofibers is obtained after calcination under nitrogen atmosphere. The resultant mesh demonstrates superhydrophilic/underwater superoleophobic property which is promising in oil/water separation. More importantly, the C,N co-doped TiO₂ hollow nanofibers endow the mesh with high photodegradation ability to dyes under visible light. This work draws an affordable but high-performance multifunctional mesh for potential applications in wastewater treatment.

Robust Superhydrophobic PDMS@SiO2@UiO66-OSiR Sponge for Efficient Water-in-Oil Emulsion Separation

A major challenge in oil/water separation is the processing of surfactant-stabilized emulsions from the water medium. One of the feasible schemes of emulsion separation is the porous melamine sponge coupled with functional particles. Here, we proposed a novel superhydrophobic metal-organic framework (MOF)-based sponge for water-in-oil emulsion separation. The porous melamine sponge was combined with poly(dimethylsiloxane) (PDMS)-coated hydrophobic SiO₂ and UiO66-OSiR particles were prepared for demulsification via the one-step dipping method for the first time. The PDMS@SiO₂@UiO66-OSiR sponge revealed excellent superhydrophobicity at a water contact angle of 160.7° and superlipophilicity at an oil contact angle of 0°. Compared with the pristine melamine sponge, the size-controllable PDMS@SiO₂@UiO66-OSiR sponge could separate stabilized water-in-oil emulsions with ultrahigh separation efficiency (>98.64%) and high flux (e.g., 970 L·m^-2·h^-1). Meanwhile, the PDMS@SiO₂@UiO66-OSiR sponge exhibited superior durability and mechanical reusability. Under harsh conditions such as strong acid and alkali, organic solvent corrosion, etc., all water contact angles of the PDMS@SiO₂@UiO66-OSiR sponge were over 152°. Furthermore, the stress decreased by 5% when the sponge was subjected to 10 loading/unloading compression cycles at a constant strain of 60%. These results demonstrate that the PDMS@SiO₂@UiO66-OSiR sponge can efficiently separate water-in-oil emulsions through its adjustable porous structure coupled with demulsification and hydrophobic particles. This study provides a step forward in developing a feasible strategy for the MOF-based sponge for emulsion separation.

Eco-Friendly Fluorine Functionalized Superhydrophobic/Superoleophilic Zeolitic Imidazolate Frameworks-Based Composite for Continuous Oil-Water Separation

Superhydrophobic metal-organic framework (MOF)-based sponges have received increasing attention in terms of treating oil-water mixtures. However, highly fluorinated substances, commonly used as modifiers to improve the hydrophobicity of MOFs, have aroused much environmental concern. Developing a green hydrophobic modification is crucial in order to prepare superhydrophobic MOF-sponge composites. Herein, we report the preparation of a porous composite sponge via a polydopamine (PDA)-assisted growth of zeolitic imidazolate frameworks (ZIF-90) and eco-friendly hydrophobic short-chain fluorinated substances (trifluoroethylamine) on a melamine formaldehyde (MF) sponge. The composite sponge (F-ZIF-90@PDA-MF) exhibited superhydrophobicity (water contact angle, 153°) and superoleophilicity (oil contact angle, 0°), which is likely due to the combination of the low surface energy brought on by the grafted CF₃ groups, as well as the rough surface structures that were derived from the in situ growth of ZIF-90 nanoparticles. F-ZIF-90@PDA-MF showed an excellent adsorption capacity of 39.4-130.4 g g^-1 for the different organic compounds. The adsorbed organic compounds were easily recovered by physical squeezing. Continuous and selective separation for the different oil-water mixtures was realized by employing the composite sponge as an absorbent or a filter. The separation efficiency and flux reached above 99.5% and went up to 7.1 ×10⁵ L m^-2 h^-1, respectively. The results illustrate that the superhydrophobic and superoleophilic F-ZIF-90@PDA-MF sponge has potential in the field of water-oil separation, especially for the purposes of large-scale oil recovery in a water environment.

Recent advances in superwetting materials for separation of oil/water mixtures

Engineering surfaces or membranes that allow an efficient oil/water separation is highly desired in a wide spectrum of applications ranging from oily wastewater discharge to offshore oil spill accidents. Recent advances in biomimetics, manufacturing, and characterization techniques have led to remarkable progress in the design of various superwetting materials with special wettability. In spite of exciting progress, formulating a strategy robust enough to guide the design and fabrication of separating surfaces remains a daunting challenge. In this review, we first present an overview of the wettability theory to elucidate how to control the surface morphology and chemistry to regulate oil/water separation. Then, parallel approaches are considered for discussing the separation mechanisms according to different oil/water mixtures, and three separation types were identified including filtration, adsorption and other separation types. Finally, perspectives on the challenges and future research directions in this research area are briefly discussed.

Porous Materials for Water Purification

Water pollution is a growing threat to humanity due to the pervasiveness of contaminants in water bodies. Significant efforts have been made to separate these hazardous components to purify polluted water through various methods. However, conventional remediation methods suffer from limitations such as low uptake capacity or selectivity, and current water quality standards cannot be met. Recently, advanced porous materials (APMs) have shown promise in improved segregation of contaminants compared to traditional porous materials in uptake capacity and selectivity. These materials feature merits of high surface area and versatile functionality, rendering them ideal platforms for the design of novel adsorbents. This Review summarizes the development and employment of APMs in a variety of water treatments accompanied by assessments of task-specific adsorption performance. Finally, we discuss our perspectives on future opportunities for APMs in water purification.

Antimicrobial cellulose paper tuned with chitosan fibers for high-flux oil/water separation

Separating films with both high efficiency and large flux are desperately needed to meet the rising demand for the treatment of oily wastewater, while traditional oil/water separation papers with high separation efficiency usually suffered from low flux due to the unsuitable size of filtration pores. Herein, we report a bio-based porous, superhydrophobic, and antimicrobial hybrid cellulose paper with tunable porous structures for high flux oil/water separation. The size of pores in the hybrid paper can be tuned by both physical supports provided by the chitosan fibers and the chemical shielding supplied by the hydrophobic modification. The hybrid paper with increased porosity (20.73 μm; 35.15 %) and excellent antibacterial properties can efficiently separate a wide range of oil/water mixtures, solely by gravity, with outstanding flux (maximum of 23,692.69 L m^-2 h^-1), tiny oil interception, and high efficiency of over 99 %. This work provides new sights in the development of durable and low-cost functional papers for rapid and efficient oil/water separation.

Composite nanofiber formation using a mixture of cellulose acetate and activated carbon for oil spill treatment

Oil and organic pollutants are significant disasters affecting the aquatic ecosystem and human health. A novel nanofiber composite from cellulose acetate/activated carbon (CA/AC) was successfully fabricated by the electrospinning technique. CA/AC nanofiber composites were prepared from 10% (w/v) polymer solutions dissolving in DMA/acetone ratio 1:3 (v/v) with adding three different percentages of AC (3.7, 5.5, and 6.7%) to the total weight of CA. The prepared CA/AC nanofiber composite morphology reveals randomly oriented bead-free fibers with submicron fiber diameter. CA/AC nanofiber composites were further characterized by TGA, DSC, and surface area analysis. Water uptake was investigated for fabricated fibers at different pH. Oil adsorption was conducted in both static (oil only) and dynamic (oil/water) systems to estimate the adsorption capacity of prepared composites to treat heavy and light machine oils. The results showed increased oil adsorption capacity incorporating activated carbon into CA nanofiber mats. The maximum sorption capacity reached 8.3 and 5.5 g/g for heavy and light machine oils obtained by CA/AC5.5 (AC, 5.5%). A higher oil uptake was reported for the CA/AC composite nanofibers and showed a constant sorption capacity after the second recycles in the reusability test. Of isotherm models, the most applicable model was the Freundlich isotherm model. The result of kinetic models proved the fit of the pseudo-second-order kinetic model to the adsorption system.

Superhydrophilic quaternized calcium alginate based aerogel membrane for oil-water separation and removal of bacteria and dyes

In recent years, frequent oil spills and increasing industrial wastewater discharge have caused serious water pollution problems. In addition, there are often microbial and dye pollutants in oil-containing wastewater. The development of materials that can simultaneously treat these three pollutants is very important for the safe treatment and recovery of wastewater. In this work, a modified calcium alginate-based aerogel membrane (CTW) was prepared through sol spraying, Ca²⁺ crosslinking and freeze drying by using tetrabutylammonium hydroxide (TBA) quaternary ammonium salt modified sodium alginate (SA) as raw material and waterborne polyurethane (WPU) as adhesive. The results show that CTW membrane has super hydrophilic and underwater super-oleophobic properties, and can realize the separation oil-water emulsions under gravity, with the separation efficiency of >99 %. CTW membrane can also remove bacteria and dye such as Congo red from water by filtration, with removal rates of 100 % and 99 % respectively. The filtration results of mixed wastewater show that CTW membrane can realize one-step separation of oil, bacteria and dye in wastewater, and can also be recycled, having potential application prospect.

Preparation of antifouling and highly hydrophobic cellulose nanofibers/alginate aerogels by bidirectional freeze-drying for water-oil separation in the ocean environment

Oil spills frequently occur in the ocean, and adsorption is one of the effective ways to deal with oil spills. Compared with other adsorbent materials, biomass aerogel has superior selective adsorption capacity. CNF/SA aerogels with good mechanical properties (340 kPa at 90 % strain) and high adsorption capacity (88.91 g/g) were prepared by mixing cellulose nanofibers (CNF) with sodium alginate (SA) through bidirectional freeze-drying, ionic crosslinking, and surface modification to effectively solve the ocean oil spill problem. The bidirectional freeze-drying technology is a green and efficient technique for preparing layered microstructured composite aerogels. The prepared aerogels have a three-dimensional interpenetrating lamellar structure, low density (24.2 mg/cm³), high porosity (97.85 %), and high hydrophobicity (WCA = 144.5°), can be calibrated and used repeatedly. It has potential applications in water-oil separation and can be used as an absorbent for effectively treating oil spills in the ocean environment.

Surprising Hydrophobic Polymer Surface with a High Content of Hydrophilic Polar Groups

The wetting property of a solid surface has been a hotspot for centuries, and many studies suggest that the hydrophobicity is highly related to the polar components. However, the underlying mechanism of polar moieties on the hydrophobicity remains unclear. Here, we tailor the surface polar moieties of epoxy resin (EP) by ozone modification and assess their wetting properties. Our results show that, for the modified EP with more (60.54%) polar moieties, the polar effect on hydrophobicity cannot be empirically observed. To reveal the underlying mechanism, the absorption parameters, including equilibrium distance, adsorption radius, and effective adsorption sites for water on EP before and after ozone treatment, are calculated on the basis of molecular simulations. After ozone modification, the equilibrium distance (from 1.95 to 1.70 Å), adsorption radius (from 3.80 to 4.50 Å), and effective adsorption sites (from 1 to 2) change slightly and the EP surface remains hydrophobic, although the polar groups significantly increase. Therefore, it is concluded that the wetting properties of solid surfaces are dominated by the equilibrium distance, adsorption radius, and effective adsorption sites for water on solids, and the nonlinear relationship between polar groups and hydrophilicity is clarified.

Application of Superhydrophobic Mesh Coated by PDMS/TiO2 Nanocomposites for Oil/Water Separation

Superhydrophobic materials have recently attracted great interest from both academia and industry due to their promising applications in self-cleaning, oil-water separation, etc. Here, we developed a facile method to prepare hybrid PDMS/TiO₂ fiber for superhydrophobic coatings. TiO₂ could be uniformly distributed into PDMS, forming a hierarchical micro/nano structure on the surface of the substrate. The contact angle of the superhydrophobic coating could reach as high as 155°. The superhydrophobic coating possessed good self-cleaning performance, corrosion resistance, and durability. It was found that gravity-driven oil-water separation was achieved using stainless steel mesh coated with the PDMS/TiO₂ coating. More importantly, the coated filter paper could not only separate oil and pure water but also corrosive solutions, including the salt, acid, and alkali solution.

Collagen Fiber-Based Advanced Separation Materials: Recent Developments and Future Perspectives

Separation plays a critical role in a broad range of industrial applications. Developing advanced separation materials is of great significance for the future development of separation technology. Collagen fibers (CFs), the typical structural proteins, exhibit unique structural hierarchy, amphiphilic wettability, and versatile chemical reactivity. These distinctive properties provide infinite possibilities for the rational design of advanced separation materials. During the past 2 decades, many progressive achievements in the development of CFs-derived advanced separation materials have been witnessed already. Herein, the CFs-based separation materials are focused on and the recent progresses in this topic are reviewed. CFs widely existing in animal skins display unique hierarchically fibrous structure, amphiphilicity-enabled surface wetting behaviors, multi-functionality guaranteed covalent/non-covalent reaction versatility. These outstanding merits of CFs bring great opportunities for realizing rational design of a variety of advanced separation materials that were capable of achieving high-performance separations to diverse specific targets, including oily pollutants, natural products, metal ions, anionic contaminants and proteins, etc. Besides, the important issues for the further development of CFs-based advanced separation materials are also discussed.

Turbo-Synergistic Oily Wastewater Remediation in Bio-Inspired Cone Array Barrel

Oily wastewater discharge causes not only the pollution of environment but also the waste of resources. Existing technologies for wastewater remediation, such as membrane and particle methods, are variable and effective, but are difficult for achieving continuous and rapid oil-water separation. Here, with the synergy of turbo stirring, a strategy for emulsion separation is demonstrated based on the bio-inspired cone array barrel. Under the centrifugal force, oil droplets in emulsion are thrown onto the cones arrayed on inner wall due to the Coriolis effect, captured by microstructures on cone surface and then penetrate out through the superhydrophobic pores, while only the remediated water remains. The separation technique maintains a high efficiency of above 99.5% for over 30 times of use, as well as for emulsions with variable ingredients. This structure-dynamics synergistic separation strategy evolves the future technologies on water purification in industrial and daily processes.

Bio-Based Porous Aerogel with Bionic Structure and Hydrophobic Polymer Coating for Efficient Absorption of Oil/Organic Liquids

Increasing contamination risk from oil/organic liquid leakage creates strong demand for the development of absorbents with excellent hydrophobicity and absorption capacity. Herein, bagasse was carbonized to form porous char with a special structure of array-style and vertically perforated channels, and then the activation process enlarged the pore volume of the char. With the cooperation of low-surface-energy polydimethylsiloxane and diatomaceous earth particles, the modified activated carbon aerogel (MACA) was fabricated by modifying the surface coating and mastoid structure on the bagasse char. Moreover, the MACA demonstrates high porosity oil-water separation, hydrophobicity, and considerable absorption capacity (4.06–12.31 g/g) for gasoline and various organic solvents. This work converts agricultural waste into an efficient porous adsorbent, offering a scalable and commercially feasible solution to solving the leakages of oil/organic solvents.

Superhydrophobic nanofibrous sponge with hierarchically layered structure for efficient harsh environmental oil-water separation

Oil leakage has posed serious threat to the environment, but still remain a great challenge to be solved especially for harsh environmental conditions. Herein, robust superhydrophobic nickel hydroxide grown by hydrothermal method and stearic acid modification on a blow-spun polyacrylonitrile (PAN)/Al₂O₃ nanofibrous sponge was proposed, so that the nickel hydroxide-modified polyacrylonitrile sponge (NPAS) was successfully obtained for efficient oil-water separation. The porous NPAS with a distinctive hierarchically layered structure, which exhibited excellent separation efficiency and mechanical elasticity. Due to its superhydrophobic and high porosity, the absorption capacity of NPAS could reach as high as 45 g g^-1. It could not only separate a series of oil-water mixture with a high steady flux of 12,413 L m^-2 h^-1 (dichloromethane-water), but also separate stabilized emulsions with a superior flux 2032 L m^-2 h^-1 (water-in-dichloromethane) under gravity, all of that with above 99.92% separation efficiencies, which was higher than that of the most reported sponges. Most importantly, its strong acid/alkali resistance enable it is suitable for hazardous materials treatment applications in harsh environmental conditions. This novel NPAS via facile large-scale blow-spinning provide an efficient strategy for oil-containing wastewater treatment and environmental protection.