Rational Surface and Interfacial Engineering of IrO2 /TiO2 Nanosheet Arrays toward High-Performance Chlorine Evolution Electrocatalysis and Practical Environmental Remediation

Engineering antibonding orbital occupancy of NiMoO4-supported Ru nanoparticles for enhanced chlorine evolution reaction

Chlorine evolution reaction (CER) is crucial for industrial-scale production of high-purity Cl2. Despite the development of classical dimensionally stable anodes to enhance CER efficiency, the competitive oxygen evolution reaction (OER) remains a barrier to achieving high Cl2 selectivity. Herein, a binder-free electrode, Ru nanoparticles (NPs)-decorated NiMoO4 nanorod arrays (NRAs) supported on Ti foam (Ru-NiMoO4/Ti), was designed for active CER in saturated NaCl solution (pH = 2). The Ru-NiMoO4/Ti electrode exhibits a low overpotential of 20 mV at 10 mA cm-2 current density, a high Cl2 selectivity exceeding 90%, and robust durability for 90h operation. The marked difference in Tafel slopes between CER and OER indicates the high Cl2 selectivity and superior reaction kinetics of Ru-NiMoO4/Ti electrode. Further studies reveal a strong metal-support interaction (SMSI) between Ru and NiMoO4, facilitating electron transfer through the Ru-O bridge bond and increasing the Ru 3d-Cl 2p antibonding orbital occupancy, which eventually results in weakened Ru-Cl bonding, promoted Cl desorption, and enhanced Cl2 evolution. Our findings provide new insights into developing electrodes with enhanced CER performance through antibonding orbital occupancy engineering.

Electrochemical chlorine evolution reaction to improve the desalination of sea sand

Sea sand, a vital sand and gravel resource, is rich in chloride, which causes corrosion of steel reinforcements. This study investigates the effect of the electrochemical chlorine evolution reaction (CER) on the desalination of sea sand. The results indicate that the chlorine removal efficiency (RE) of sea sand increased from 48.76 to 56.40 % under optimal conditions: a current density of 15 mA/cm2, an electrolysis time of 1 min, and a sodium sulphate-supported electrolyte concentration of 0.05 mol/L. After 30 days of resting, the dissolved chlorine content in sea sand was 0.154 %, which was 21.03 % lower than that of the control group. The electrically active chlorine-mediated desalination process demonstrated excellent dechlorination ability, facilitated the transformation of metal and organic chlorine into liquid and gaseous forms, and reduced the slow release of chloride from sea sand. Therefore, CER is expected to be an efficient method for sea sand desalination.

Dual-functional mediators of high-entropy Prussian blue analogues for lithiophilicity and sulfiphilicity in Li-S batteries

Lithium-sulfur (Li-S) batteries are considered promising next-generation energy storage systems due to their high energy density (2600 W h kg-1) and cost-effectiveness. However, the shuttle effect of lithium polysulfides in sulfur cathodes and uncontrollable Li dendrite growth in Li metal anodes significantly impede the practical application of Li-S batteries. In this study, we address these challenges by employing a high-entropy Prussian blue analogue Mn0.4Co0.4Ni0.4Cu0.4Zn0.4[Fe(CN)6]2 (HE-PBA) composite containing multiple metal ions as a dual-functional mediator for Li-S batteries. Specifically, the HE-PBA composite provides abundant metal active sites that efficiently chemisorb lithium polysulfides (LiPSs) to facilitate fast redox conversion kinetics of LiPSs. In Li metal anodes, the exceptional lithiophilicity of the HE-PBA ensures a homogeneous Li ion flux, resulting in uniform Li deposition while mitigating the growth of Li dendrites. As a result, our work demonstrates outstanding long-term cycling performance with a decay rate of only 0.05% per cycle over 1000 cycles at 2.0 C. The HE-PBA@Cu/Li anode maintains a stable overpotential even after 600 h at 0.5 mA cm-2 under the total areal capacity of 1.0 mA h cm-2. This study showcases the application potential of the HE-PBA in Li-S batteries and encourages further exploration of prospective high-entropy materials used to engineer next-generation batteries.

Energy-Efficient Electrosynthesis of High Value-Added Active Chlorine Coupled with H2 Generation from Direct Seawater Electrolysis through Decoupling Electrolytes

Direct saline (seawater) electrolysis is a well-recognized system to generate active chlorine species for the chloride-mediated electrosynthesis, environmental remediation and sterilization over the past few decades. However, the large energy consumption originated from the high cell voltage of traditional direct saline electrolysis system, greatly restricts its practical application. Here, we report an acid-saline hybrid electrolysis system for energy-saving co-electrosynthesis of active chlorine and H2. We demonstrate that this system just requires a low cell voltage of 1.59 V to attain 10 mA cm-2 with a large energy consumption decrease of 27.7 % compared to direct saline electrolysis system (2.20 V). We further demonstrate that such acid-saline hybrid electrolysis system could be extended to realize energy-saving and sustainable seawater electrolysis. The acidified seawater in this system can absolutely avoid the formation of Ca/Mg-based sediments that always form in the seawater electrolysis system. We also prove that this system in the half-flow mode can realize real-time preparation of active chlorine used for sterilization and pea sprout production.

Boosting Ammonium Oxidation in Wastewater by the BiOCl-Functionalized Anode

Mixed metal oxide (MMO) anodes are commonly used for electrochlorination of ammonium (NH4+) in wastewater treatment, but they suffer from low efficiency due to inadequate chlorine generation at low Cl- concentrations and sluggish reaction kinetics between free chlorine and NH4+ under acidic pH conditions. To address this challenge, we develop a straightforward wet chemistry approach to synthesize BiOCl-functionalized MMO electrodes using the MMO as an efficient Ohmic contact for electron transfer. Our study demonstrates that the BiOCl@MMO anode outperforms the pristine MMO anode, exhibiting higher free chlorine generation (24.6-60.0 mg Cl2 L-1), increased Faradaic efficiency (75.5 vs 31.0%), and improved rate constant of NH4+ oxidation (2.41 vs 0.76 mg L-1 min-1) at 50 mM Cl- concentration. Characterization techniques including electron paramagnetic resonance and in situ transient absorption spectra confirm the production of chlorine radicals (Cl• and Cl2•-) by the BiOCl/MMO anode. Laser flash photolysis reveals significantly higher apparent second-order rate constants ((4.3-4.9) × 106 M-1 s-1 at pH 2.0-4.0) for the reaction between NH4+ and Cl•, compared to the undetectable reaction between NH4+ and Cl2•-, as well as the slower reaction between NH4+ and free chlorine (102 M-1 s-1 at pH < 4.0) within the same pH range, emphasizing the significance of Cl• in enhancing NH4+ oxidation. Mechanistic studies provide compelling evidence of the capacity of BiOCl for Cl- adsorption, facilitating chlorine evolution and Cl• generation. Importantly, the BiOCl@MMO anode exhibits excellent long-term stability and high catalytic activity for NH4+-N removal in a real landfill leachate. These findings offer valuable insights into the rational design of electrodes to improve electrocatalytic NH4+ abatement, which holds great promise for wastewater treatment applications.

Single Pd-doped arsenene coordinated with nitrogen atoms as an electrocatalyst for effective chlorine evolution reaction: DFT and machine learning studies

We designed a series of single transition metal-anchored arsenene coordinated with nitrogen atoms (TMNx@As) as electrocatalysts for chlorine evolution reaction (CER). Density functional theory (DFT) and machine learning were employed to investigate the catalytic activity of TMNx@As. It is found that the performance of TMNx@As is the best when the transition metal is Pd and the nitrogen coordination content is 66.67%. The catalytic activity of TMNx@As for chlorine evolution reaction is mainly determined by the covalent radius (Rc) and atomic non-bonded radius (Ra) of the transition metal and the fraction of N atoms in metal's coordinating atoms (fN).

A Reflection on Sustainable Anode Materials for Electrochemical Chloride Oxidation

Chloride oxidation is a key industrial electrochemical process in chlorine-based chemical production and water treatment. Over the past few decades, dimensionally stable anodes (DSAs) consisting of RuO2 - and IrO2 -based mixed-metal oxides have been successfully commercialized in the electrochemical chloride oxidation industry. For a sustainable supply of anode materials, considerable efforts both from the scientific and industrial aspects for developing earth-abundant-metal-based electrocatalysts have been made. This review first describes the history of commercial DSA fabrication and strategies to improve their efficiency and stability. Important features related to the electrocatalytic performance for chloride oxidation and reaction mechanism are then summarized. From the perspective of sustainability, recent progress in the design and fabrication of noble-metal-free anode materials, as well as methods for evaluating the industrialization of novel electrocatalysts, are highlighted. Finally, future directions for developing highly efficient and stable electrocatalysts for industrial chloride oxidation are proposed.

Multiscale CO2 Electrocatalysis to C2+ Products: Reaction Mechanisms, Catalyst Design, and Device Fabrication

Electrosynthesis of value-added chemicals, directly from CO2, could foster achievement of carbon neutral through an alternative electrical approach to the energy-intensive thermochemical industry for carbon utilization. Progress in this area, based on electrogeneration of multicarbon products through CO2 electroreduction, however, lags far behind that for C1 products. Reaction routes are complicated and kinetics are slow with scale up to the high levels required for commercialization, posing significant problems. In this review, we identify and summarize state-of-art progress in multicarbon synthesis with a multiscale perspective and discuss current hurdles to be resolved for multicarbon generation from CO2 reduction including atomistic mechanisms, nanoscale electrocatalysts, microscale electrodes, and macroscale electrolyzers with guidelines for future research. The review ends with a cross-scale perspective that links discrepancies between different approaches with extensions to performance and stability issues that arise from extensions to an industrial environment.

Electrosynthesis of chlorine from seawater-like solution through single-atom catalysts

The chlor-alkali process plays an essential and irreplaceable role in the modern chemical industry due to the wide-ranging applications of chlorine gas. However, the large overpotential and low selectivity of current chlorine evolution reaction (CER) electrocatalysts result in significant energy consumption during chlorine production. Herein, we report a highly active oxygen-coordinated ruthenium single-atom catalyst for the electrosynthesis of chlorine in seawater-like solutions. As a result, the as-prepared single-atom catalyst with Ru-O₄ moiety (Ru-O₄ SAM) exhibits an overpotential of only ~30 mV to achieve a current density of 10 mA cm^-2 in an acidic medium (pH = 1) containing 1 M NaCl. Impressively, the flow cell equipped with Ru-O₄ SAM electrode displays excellent stability and Cl₂ selectivity over 1000 h continuous electrocatalysis at a high current density of 1000 mA cm^-2. Operando characterizations and computational analysis reveal that compared with the benchmark RuO₂ electrode, chloride ions preferentially adsorb directly onto the surface of Ru atoms on Ru-O₄ SAM, thereby leading to a reduction in Gibbs free-energy barrier and an improvement in Cl₂ selectivity during CER. This finding not only offers fundamental insights into the mechanisms of electrocatalysis but also provides a promising avenue for the electrochemical synthesis of chlorine from seawater electrocatalysis.

A novel electrocatalytic system with high reactive chlorine species utilization capacity to degrade tetracycline in marine aquaculture wastewater

The problems of high salinity and coexistence of antibiotics in mariculture wastewater pose a great challenge to the traditional wastewater treatment technology. Herein, an electrocatalytic system based on cathodes to sustain reactive chlorine species (RCS) in a high chlorine environment was proposed. The results show that the content of RCS is affected by cathodes. The electrocatalytic system with FeNi/NF as cathode has the largest RCS retention capacity when compared with other cathode systems (carbon felt, nickel foam, copper foam, stainless steel, and nickel-iron foam). This is related to FeNi/NF's higher hydrogen production activity, which inhibits the reduction reaction of RCS. Furthermore, the degradation of tetracycline by the proposed FeNi/NF system maintained long-term effective performance across 20 cycles. Thus, the application of high chlorine resistance electrocatalysis system provides a possibility for practical electrocatalysis treatment of mariculture wastewater.

Crystal Plane Reconstruction and Thin Protective Coatings Formation for Superior Stable Zn Anodes Cycling 1300 h

Some new insights into traditional metal pretreatment of anticorrosion for high stable Zn metal anodes are provided. A developed pretreatment methodology is employed to prefer the crystal plane of polycrystalline Zn and create 3.26 µm protective coatings mainly consisting of organic polymers and zinc salts on Zn foils (ROZ@Zn). In this process, Zn metal exhibits a surface-preferred (001) crystal plane proved by electron backscattered diffraction. Preferred (001) crystal planes and ROZ coatings can regulate Zn²⁺ diffusion, promote flat growth of Zn, and prevent side reactions. As a result, ROZ@Zn symmetrical cells exhibit superior plating/stripping performance over 1300 h. Impressively, it is significantly prolonged over 40 times in comparison to the bare Zn symmetric cell at 5 mA cm^-2 . Moreover, Zn//MnO₂  button cells have a high capacity retention of 96.3% after 1600 cycles and pouch cells have a high capacity 122 mAh g^-1  after 200 cycle at 5 C. This work provides inspiration for high stable aqueous Zn metal batteries using the developed metal pretreatment of anticorrosion, which will be a viable, low-cost, and efficient technology. More interesting, it demonstrates the availability of reconstructing crystal planes by the largely heterogeneous reaction activation of the different crystal planes to H⁺ .