Toward Flexible Zinc-Air Batteries with Self-Supported Air Electrodes

Flexible electrochemical energy storage devices and related applications: recent progress and challenges

Given the escalating demand for wearable electronics, there is an urgent need to explore cost-effective and environmentally friendly flexible energy storage devices with exceptional electrochemical properties. However, the existing types of flexible energy storage devices encounter challenges in effectively integrating mechanical and electrochemical performances. This review is intended to provide strategies for the design of components in flexible energy storage devices (electrode materials, gel electrolytes, and separators) with the aim of developing energy storage systems with excellent performance and deformability. Firstly, a concise overview is provided on the structural characteristics and properties of carbon-based materials and conductive polymer materials utilized in flexible energy storage devices. Secondly, the fabrication process and strategies for optimizing their structures are summarized. Subsequently, a comprehensive review is presented regarding the applications of carbon-based materials and conductive polymer materials in various fields of flexible energy storage, such as supercapacitors, lithium-ion batteries, and zinc-ion batteries. Finally, the challenges and future directions for next-generation flexible energy storage systems are proposed.

A 3d-4d-5d High Entropy Alloy as a Bifunctional Oxygen Catalyst for Robust Aqueous Zinc-Air Batteries

High entropy alloys (HEAs) are highly suitable candidate catalysts for oxygen evolution and reduction reactions (OER/ORR) as they offer numerous parameters for optimizing the electronic structure and catalytic sites. Herein, FeCoNiMoW HEA nanoparticles are synthesized using a solution-based low-temperature approach. Such FeCoNiMoW nanoparticles show high entropy properties, subtle lattice distortions, and modulated electronic structure, leading to superior OER performance with an overpotential of 233 mV at 10 mA cm-2 and 276 mV at 100 mA cm-2 . Density functional theory calculations reveal the electronic structures of the FeCoNiMoW active sites with an optimized d-band center position that enables suitable adsorption of OOH* intermediates and reduces the Gibbs free energy barrier in the OER process. Aqueous zinc-air batteries (ZABs) based on this HEA demonstrate a high open circuit potential of 1.59 V, a peak power density of 116.9 mW cm-2 , a specific capacity of 857 mAh gZn -1 , and excellent stability for over 660 h of continuous charge-discharge cycles. Flexible and solid ZABs are also assembled and tested, displaying excellent charge-discharge performance at different bending angles. This work shows the significance of 4d/5d metal-modulated electronic structure and optimized adsorption ability to improve the performance of OER/ORR, ZABs, and beyond.

Sustainable zinc-air battery chemistry: advances, challenges and prospects

Sustainable zinc-air batteries (ZABs) are considered promising energy storage devices owing to their inherent safety, high energy density, wide operating temperature window, environmental friendliness, etc., showing great prospect for future large-scale applications. Thus, tremendous efforts have been devoted to addressing the critical challenges associated with sustainable ZABs, aiming to significantly improve their energy efficiency and prolong their operation lifespan. The growing interest in sustainable ZABs requires in-depth research on oxygen electrocatalysts, electrolytes, and Zn anodes, which have not been systematically reviewed to date. In this review, the fundamentals of ZABs, oxygen electrocatalysts for air cathodes, physicochemical properties of ZAB electrolytes, and issues and strategies for the stabilization of Zn anodes are systematically summarized from the perspective of fundamental characteristics and design principles. Meanwhile, significant advances in the in situ/operando characterization of ZABs are highlighted to provide insights into the reaction mechanism and dynamic evolution of the electrolyte|electrode interface. Finally, several critical thoughts and perspectives are provided regarding the challenges and opportunities for sustainable ZABs. Therefore, this review provides a thorough understanding of the advanced sustainable ZAB chemistry, hoping that this timely and comprehensive review can shed light on the upcoming research horizons of this prosperous area.

Ice-Template-Induced Highly Interconnected Porous Polymer Gel Electrolytes for Dendrite-Free Flexible Zinc-Air Batteries

Improving the performance of quasi-solid-state gel polymer electrolytes is critical for addressing issues at the Zn anode-electrolyte interface of high-performance flexible Zn-air batteries (FZABs). In this study, a highly interconnected porous poly(vinyl alcohol)/poly(ethylene glycol) (PVA/PEG) hydrogel electrolyte was fabricated via an ice-crystal template for FZABs. The mechanical toughness and stability of the gel electrolytes can be reinforced by the formation of a PEG-PVA cross-linking network. The three-dimensional PVA/PEG porous skeleton greatly increased electrolyte uptake and accelerated ion transport, leading to high ionic conductivity (42.5 mS cm-1). In-situ synchrotron radiation X-ray imaging revealed that the PVA/PEG network can effectively inhibit dendrite growth and the hydrogen evolution reaction. The assembled FZABs exhibited superior cycle stability, high power density (109 mW cm-3), and excellent flexibility and structural stability under bending conditions, thus showing great potential for future applications in flexible and wearable electronic device technologies.

Combining Multivariate Electrospinning with Surface MOF Functionalization to Construct Tunable Active Sites toward Trifunctional Electrocatalysis

The development of high-performance multifunctional electrocatalysts operating in the same electrolyte is key to reduce the material and process costs of renewable energy conversion and storage devices. Herein, the fabrication of freestanding integral electrodes by combining multivariate electrospinning with surface metal organic framework functionalization to arrest pyrolytic emissions from fiber interior is reported, resulting in the expression of rich active sites with controlled composition, for example, the tunable Co-P coordination. The as-fabricated electrode of CoP@CF-900, when used as both the cathode and anode for overall water splitting, is able to deliver 200 mA cm^-2 at a cell voltage of 1.89 V, significantly outshining the Pt/C‖RuO₂ couple; when used as the air cathode for a zinc-air battery, is able to operate more than 150 h at 10 mA cm^-2 with a nearly constant round-trip energy efficiency of ≈60%, also outperforming the Pt/C+RuO₂ benchmark. The activity and kinetics origin of the superb multi-functionality is further elucidated through extensive electroanalytical, post-mortem, and operando characterizations, which underscore the construction of robust integral electrodes through synergistic structure and composition engineering.

Frontiers and Structural Engineering for Building Flexible Zinc-Air Batteries

With the development of flexible devices, the demand for wearable power sources has increased and gradually become imperative. Zinc-air batteries (ZABs) have attracted lots of research interest due to their high theoretical energy density and excellent safety properties, which can meet the wearable energy supply requirements. Here, the flexibility of energy storage devices is discussed first, followed by the chemistries and development of flexible ZABs. The design of flexible electrodes, the properties of solid-state electrolytes (SSEs), and the construction of deformable structures are discussed in depth. The researchers working on flexible energy storage devices will benefit from the work.

Synergetic Chemistry and Interface Engineering of Hydrogel Electrolyte to Strengthen Durability of Solid-State Zn-Air Batteries

For the challenging pursuit of high energy efficiency and mechanical tolerance in flexible solid-state Zn-air batteries (FSZABs), a hydrogel electrolyte (HE) consisting of dual-network crosslinked polyacrylic acid-Fe³⁺ -chitosan (PAA-Fe³⁺ -CS) polymer host infiltrated with a mixed aqueous electrolyte of NH₄ Cl and ZnCl₂ is developed. The absorbed near-neutral electrolyte renders the HE high ionic conductivity but low corrosiveness to both electrocatalysts and Zn metal anode (ZMA), ensuring more stable Zn-OH-O₂ chemistry compared to that in strong alkaline electrolyte and thus endowing the assembled FSZABs with a landmark cycle life up to 120 h (5 mA cm^-2 ). More intriguingly, the CS molecular beams introduced into the PAA hydrogel backbone will precipitate and fold subjecting to the Hofmeister effect when saturated with the near-neutral electrolyte, which can effectively enhance the interfacial adhesion strength of the HE on both air cathode and ZMA, achieving reliable and robust bonding between them. Thus, the FSZABs simultaneously exhibited a superior tolerance to repeated mechanical deformation during operation, allowing more than 360 continuous bending-recovery cycles without any decline in voltage efficiency. The ingenious chemistry and interface synergetic engineering on the crucial HEs provides a rational methodology to realize boosted electrochemical and mechanical durability of FSZABs forward for future practical implementation.

Pd Doped Co3O4 Loaded on Carbon Nanofibers as Highly Efficient Free-Standing Electrocatalyst for Oxygen Reduction and Oxygen Evolution Reactions

Self-supporting electrodes usually show excellent electrocatalytic performance which does not require coating steps, additional polymer binders, and conductive additives. Rapid in situ growth of highly active ingredient on self-supporting electric conductors is identified as a straight forward path to prepare binder-free and integrated electrodes. Here, Pd-doped Co₃O₄ loaded on carbon nanofiber materials through electrospinning and heat treatment was efficiently synthesized, and used as a free-standing electrode. Benefiting from its abundant active sites, high surface area and effective ionic conduction capability from three-dimensional (3D) nanofiber framework, Pd-Co₃O₄@CNF works as bifunctional oxygen electrode and exhibits superior activity and stability superior to commercial catalysts.

Nanofiber Composite for Improved Water Retention and Dendrites Suppression in Flexible Zinc-Air Batteries

Water loss of the gel polymer electrolytes (GPEs) and dendrites growth on Zn anode are overriding obstacles to applying flexible zinc-air batteries (ZABs) for wearable electronic devices. Nearly all previous efforts aim at developing novel GPEs with enhanced water retention and therefore elongate their lifespan. Herein, a facile interface engineering strategy is proposed to retard the water loss of GPE from the half-open structured air cathode. In detail, the poly(ethylene vinyl acetate)/carbon powder (PEVA-C) nanofiber composite interface layer with features of hydrophobicity, high conductivity, air permeability, and flexibility are prepared on the carbon cloth and set up between the GPE and electrode. The as-assembled ZAB with simple alkaline PVA GPE exhibits an impressive cycle life of 230 h, which outperforms ZAB without the PEVA-C nanofibers interface layer by 14 times. Additionally, the growth of Zn dendrites can be suppressed due to the tardy water loss of GPE.