Photonic Microbeads Templated by Oil-in-Oil Emulsion Droplets for High Saturation of Structural Colors

Structural Color Inks Containing Photonic Microbeads for Direct Writing

Printing structurally colored patterns is of great importance for providing customized graphics for various purposes. Although a direct writing technique has been developed, the use of colloidal dispersions as photonic inks requires delicate printing conditions and restricts the mechanical and optical properties of printed patterns. In this work, we produce elastic photonic microbeads through scalable bulk emulsification and formulate photonic inks containing microbeads for direct writing. To produce the microbeads, a photocurable colloidal dispersion is emulsified into a highly concentrated sucrose solution via vortexing, which results in spherical emulsion droplets with a relatively narrow size distribution. The microbeads are produced by photopolymerization and are then suspended in urethane acrylate resin at volume fractions of 0.35-0.45. The photonic inks retain high color saturation of the microbeads and offer enhanced printability and dimensional control on various target substrates including fabrics, papers, and even skins. Importantly, the printed graphics show high mechanical stability as the elastic microbeads are embedded in the polyurethane matrix. Moreover, the colors show a wide viewing angle and low-angle dependency due to the optical isotropy of individual microbeads and light refraction at the air-matrix interface. We postulate that this versatile direct writing technique is potentially useful for structural color coating and printing on the surfaces of arbitrary 3D objects.

Advanced Additive Manufacturing of Structurally-Colored Architectures

Direct ink writing (DIW) stands out as a facile additive manufacturing method, minimizing material waste. Nonetheless, developing homogeneous Bingham inks with high yield stress and swift liquid-to-solid transitions for versatile 3D printing remains a challenge. In this study, high-performance Bingham inks are formulated by destabilizing silica particle suspensions in acrylate-based resin. A colloidal network forms in the shear-free state through interparticle attraction, achieved by disrupting the solvation layer of large resin molecules using polar molecules. The network is highly dense, with evenly distributed linkage strength as monodisperse particles undergo gelation at an ultra-high fraction. Crucially, the strength is calibrated to ensure a sufficiently large yield stress, while still allowing the network to reversibly melt under shear flow. The inks immediately undergo a liquid-to-solid transition upon discharge, while maintaining fluidity without nozzle clogging. The dense colloidal networks develop structural colors due to the short-range order. This enables the rapid and sophisticated drawing of structurally-colored 3D structures, relying solely on rheological properties. Moreover, the printed composite structures exhibit high mechanical stability due to the presence of the colloidal network, which expands the range of potential applications.

Smart colloidal photonic crystal sensors

Smart colloidal photonic crystals (PCs) with stimuli-responsive periodic micro/nano-structures, photonic bandgaps, and structural colors have shown unique advantages (high sensitivity, visual readout, wireless characteristics, etc.) in sensing by outputting diverse structural colors and reflection signals. In this review, smart PC sensors are summarized according to their fabrications, structures, sensing mechanisms, and applications. The fabrications of colloidal PCs are mainly by self-assembling the well-defined nanoparticles into the periodical structure (supersaturation-, polymerization-, evaporation-, shear-, interaction-, and field-induced self-assembly process). Their structures can be divided into two groups: closely packed and non-closely packed nano-structures. The sensing mechanisms can be explained by Bragg's law, including the change in the effective refractive index, lattice constant, and the order degree. The sensing applications are detailly introduced according to the analytes of the target, including solvents, vapors, humidity, mechanical force, temperature, electrical field, magnetic field, pH, ions/molecules, and so on. Finally, the corresponding challenges and the future potential prospects of artificial smart colloidal PCs in the sensing field are discussed.

Hydrogel-Encased Photonic Microspheres with Enhanced Color Saturation and High Suspension Stability

Regular arrays of colloidal particles can produce striking structural colors without the need for any chemical pigments. Regular arrays of colloidal particles can be processed into microparticles via emulsion templates for use as structural colorants. Photonic microparticles, however, suffer from intense incoherent scattering and lack of suspension stability. We propose a microfluidic technique to generate hydrogel-shelled photonic microspheres that display enhanced color saturation and suspension stability. We created these microspheres using oil-in-water-in-oil (O/W/O) double-emulsion droplets with well-defined dimensions with a capillary microfluidic device. The inner oil droplet contains silica particles in a photocurable monomer, while the middle water droplet carries the hydrogel precursor. Within the inner oil droplet, silica particles arrange into crystalline arrays due to solvation-layer-induced interparticle repulsion. UV irradiation solidifies the inner photonic core and the outer hydrogel shell. The hydrogel shell reduces white scattering and enhances the suspension stability in water. Notably, the hydrogel precursor in the water droplet aids in maintaining the solvation layer, resulting in enhanced crystallinity and richer colors compared with microspheres from O/W single-emulsion droplets. These hydrogel-encased photonic microspheres show promise as structural colorants in water-based inks and polymer composites.

Micromolding-Assisted Production of SERS-Active Microcylinders for Size- and Charge-Selective Molecular Detection

Surface-enhanced Raman scattering (SERS) is an effective technique for amplifying the Raman signal of molecules by using metal nanostructures. However, these metal surfaces are susceptible to contamination by undesirable adhesives in complex mixtures, typically necessitating a time-consuming and costly sample pretreatment. In order to circumvent this, metal nanoparticles have been uniformly embedded within microgels by using microfluidics. In this work, we introduce a simple, scalable micromolding method for creating SERS-active cylindrical microgels designed to eliminate the need for pretreatment. These microcylinders are created through the simultaneous photoreduction and photo-cross-linking of precursor solutions. These solutions are optimized for consistent, high-intensity Raman signals as well as molecular size and charge selectivity. A sequential micromolding method is employed to design dual-compartment microcylinders, offering additional functionalities such as optical encoding, magnetoresponsiveness, and dual-charge selectivity. These SERS-active microcylinders provide robust Raman signals of small molecules, even in the presence of adhesive proteins, without compromising sensitivity. To demonstrate this capability, we directly detect pyocyanin in saliva and tartrazine in whole milk without any need for sample pretreatment.

Stimulus-responsive nonclose-packed photonic crystals: fabrications and applications

Stimulus-responsive photonic crystals (PCs) possessing unconventional nonclosely packed structures have received growing attention due to their unique capability of mimicking the active structural colors of natural organisms (for example, chameleons' mechanochromic properties). However, there is rarely any systematic review regarding the progress of nonclose-packed photonic crystals (NPCs), involving their fabrication, working mechanisms, and applications. Herein, a comprehensive review of the fundamental principles and practical fabrication strategies of one/two/three-dimensional NPCs is summarized from the perspective of designing nonclose-packed structures. Subsequently, responsive NPCs with exciting functions and working mechanisms are sorted and delineated according to their diverse responses to physical (force, temperature, magnetic, and electric fields), chemical (ions, pH, vapors, and solvents), and biological (glucose, organophosphate, creatinine, and bacteria) stimuli. We then systematically introduced and discussed the applications of NPCs in sensors, printing, anticounterfeiting, display, optical devices, etc. Finally, the current challenges and development prospects for NPCs are presented. This review not only concludes the design principle for NPCs but also provides a significant basis for the exploration of next-generation NPCs.

Structural Color Mixing in Microcapsules through Exclusive Crystallization of Binary and Ternary Colloids

Colloidal crystals are designed as photonic microparticles for various applications. However, conventional microparticles generally have only one stopband from a single lattice constant, which restricts the range of colors and optical codes available. Here, photonic microcapsules are created that contain two or three distinct crystalline grains, resulting in dual or triple stopbands that offer a wider range of colors through structural color mixing. To produce distinct colloidal crystallites from binary or ternary colloidal mixtures, the interparticle interaction is manipulated using depletion forces in double-emulsion droplets. Aqueous dispersions of binary or ternary colloidal mixtures in the innermost droplet are gently concentrated in the presence of a depletant and salt by imposing hypertonic conditions. Different-sized particles crystallize into their own crystals rather than forming random glassy alloys to minimize free energy. The average size of the crystalline grains can be adjusted with osmotic pressure, and the relative ratio of distinct grains can be controlled with the mixing ratio of particles. The resulting microcapsules with small grains and high surface coverage are almost optically isotropic and exhibit highly-saturated mixed structural colors and multiple reflectance peaks. The mixed color and reflectance spectrum are controllable with the selection of particle sizes and mixing ratios.

From Meso to Macro: Controlling Hierarchical Porosity in Supraparticle Powders

A drying droplet containing colloidal particles can consolidate into a spherical assembly called a supraparticle. Such supraparticles are inherently porous due to the spaces between the constituent primary particles. Here, the emergent, hierarchical porosity in spray-dried supraparticles is tailored via three distinct strategies acting at different length scales. First, mesopores (<10 nm) are introduced via the primary particles. Second, the interstitial pores are tuned from the meso- (35 nm) to the macro scale (250 nm) by controlling the primary particle size. Third, defined macropores (>100 nm) are introduced via templating polymer particles, which can be selectively removed by calcination. Combining all three strategies creates hierarchical supraparticles with fully tailored pore size distributions. Moreover, another level of the hierarchy is added by fabricating supra-supraparticles, using the supraparticles themselves as building blocks, which provide additional pores with micrometer dimensions. The interconnectivity of the pore networks within all supraparticle types is investigated via detailed textural and tomographic analysis. This work provides a versatile toolbox for designing porous materials with precisely tunable, hierarchical porosity from the meso- (3 nm) to the macroscale (≈10 µm) that can be utilized for applications in catalysis, chromatography, or adsorption.

Centrifugation-Assisted Growth of Single-Crystalline Grains in Microcapsules

Colloidal crystals have been tailored in a format of microspheres to use them as a building block to construct macroscopic photonic surfaces. However, the polycrystalline grains grown from the spherical surface usually exhibit low reflectivity. Although single-crystalline microspheres have been produced, it is difficult to control the crystal orientation. Here, we design spherical microcapsules with density anisotropy that contain single-crystalline grains along the heavy side. The microcapsules spontaneously align to have a heavy side down under the action of gravity and display a bright and uniform reflection color from the entire surface of the grains. Key to the success is the use of gentle centrifugal force to initiate nucleation and grow single-crystalline grains from the heavy side through depletion attraction. The microcapsules have density anisotropy due to the heterogeneity of the shell thickness, which causes them to self-align under centrifugation. At the same time, particles are accumulated on the heavy side, which produces many tiny grains on the heavy side immediately after the centrifugation. With controlled depletion attraction among particles, only a few grains survive during postincubation through Ostwald ripening, and one or a few giant single-crystalline grains are finally produced along the heavy side of each microcapsule.

Designing photonic microparticles with droplet microfluidics

Photonic materials with a periodic change of refractive index show unique optical properties through wavelength-selective diffraction and modulation of the optical density of state, which is promising for various optical applications. In particular, photonic structures have been produced in the format of microparticles using emulsion templates to achieve advanced properties and applications beyond those of a conventional film format. Photonic microparticles can be used as a building block to construct macroscopic photonic materials, and the individual microparticles can serve as miniaturized photonic devices. Droplet microfluidics enables the production of emulsion drops with a controlled size, composition, and configuration that serve as the optimal confining geometry for designing photonic microparticles. This feature article reviews the recent progress and current state of the art in the field of photonic microparticles, covering all aspects of microfluidic production methods, microparticle geometries, optical properties, and applications. Two distinct bottom-up approaches based on colloidal assembly and liquid crystals are, respectively, discussed and compared.

Dual-Colored Janus Microspheres with Photonic and Plasmonic Faces

Photonic and plasmonic colors, stemming from nanostructures of dielectric materials and metals, are promising for pigment-free coloration. In particular, nanostructures with structural colors have been employed in stimuli-responsive Janus microparticles to provide active color pixels. Here, the authors report a simple strategy to produce electro-responsive Janus microspheres composed of photonic and plasmonic faces for active color change. The photonic microspheres are first prepared by self-assembly of silica particles in emulsion droplets of photocurable resin. The silica particles form 3D crystalline arrays in the interior and 2D hexagonal arrays on the interface. The emulsion droplets are photocured and the silica particles are selectively removed to make porous photonic microspheres with hexagonal arrays of dimples on the surface. Directional deposition of gold or aluminum on the photonic microsphere develops plasmonic color on the top hemisphere while maintaining photonic color on the bottom hemisphere. Moreover, the metal deposited on one side renders the Janus microspheres electro-responsive. Therefore, the photonic and plasmonic colors are switchable by the orientation control of the Janus microspheres with an external electric field. The photonic and plasmonic colors are independently adjustable by employing two different sizes of silica particles in core-shell emulsion drops.

Tailor-made urethane-linked alkyl-celluloses: A Promising Stabilizer for Oil-in-oil Pickering Emulsions

Oil-in-oil emulsions or nonaqueous emulsions are formulated from two immiscible organic solvents, which provide an ideal platform for water-sensitive systems such as readily hydrolyzable reagents and polymerization in anhydrous conditions....