MnOx -Decorated Nickel-Iron Phosphides Nanosheets: Interface Modifications for Robust Overall Water Splitting at Ultra-High Current Densities

Electronic transfer and structural reconstruction in porous NF/FeNiP-CoP@NC heterostructure for robust overall water splitting in alkaline electrolytes

Multimetal phosphides derived from metal-organic frameworks (MOFs) have garnered significant interest owing to their distinct electronic configurations and abundant active sites. However, developing robust and efficient catalysts based on metal phosphides for overall water splitting (OWS) remains challenging. Herein, we present an approach for synthesizing a self-supporting hollow porous cubic FeNiP-CoP@NC catalyst on a nickel foam (NF) substrate. Through ion exchange, the reconstruction chemistry transforms the FeNi-MOF nanospheres into intricate hollow porous FeNi-MOF-Co nanocubes. After phosphorization, numerous N, P co-doped carbon-coated FeNiP-CoP nanoparticles were tightly embedded within a two-dimensional (2D) carbon matrix. The NF/FeNiP-CoP@NC heterostructure retained a porous configuration, numerous heterogeneous interfaces, distinct defects, and a rich composition of active sites. Moreover, incorporating Co and the resulting structural evolution facilitated the electron transfer in FeNiP-CoP@NC, enhancing the oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) processes. Consequently, the NF/FeNiP-CoP@NC catalyst demonstrated very low overpotentials of 78 mV for OER and 254 mV for HER in an alkaline medium. It also exhibited excellent long-term stability at various potentials (@10 mA cm-2, @20 mA cm-2, and @50 mA cm-2). As an overall water splitting cell, it required only 1.478 V to drive a current density of 50 mA cm-2 and demonstrated long-term stability. Density functional theory (DFT) calculations revealed a synergistic effect between multimetal phosphides, enhancing the intrinsic OER and HER activities of FeNiP-CoP@NC. This work not only elucidates the role of heteroatom induction in structural reconstruction but also highlights the importance of electronic structure modulation.

Synergy of Interface Coupling and Sulfur Vacancies in Ni3S2/Fe2P for Water Splitting

Integrated application of interface engineering and vacancy engineering is a promising and effective strategy for the design and fabrication of high-performance electrocatalysts. Herein, the heterointerface catalyst with rich sulfur vacancies, vs-Ni3S2/Fe2P, was successfully designed and constructed. The strong heterointerface coupling and rich sulfur vacancies in vs-Ni3S2/Fe2P significantly optimize the electronic structure of the catalyst and synergistically improve the inherent catalytic activity. Benefiting from the optimization of the electronic structure, vs-Ni3S2/Fe2P exhibits excellent bifunctional electrocatalytic performance in alkaline electrolytes. The overpotentials for hydrogen and oxygen evolution reactions (HER and OER) are 99 and 169 mV at a current density of 10 mA cm-2, respectively. Particularly, it achieves an ultrahigh OER performance with an overpotential of 251 mV at 300 mA cm-2. Moreover, the catalyst also displays outstanding long-term durability. Density functional theory (DFT) computations reveal that the synergy of interface coupling and sulfur vacancies is crucial to optimizing the electronic structure. This study offers a hopeful pathway for the design and construction of durable and efficient electrocatalysts.

Design Strategies of Hydrogen Evolution Reaction Nano Electrocatalysts for High Current Density Water Splitting

Hydrogen is now recognized as the primary alternative to fossil fuels due to its renewable, safe, high-energy density and environmentally friendly properties. Efficient hydrogen production through water splitting has laid the foundation for sustainable energy technologies. However, when hydrogen production is scaled up to industrial levels, operating at high current densities introduces unique challenges. It is necessary to design advanced electrocatalysts for hydrogen evolution reactions (HERs) under high current densities. This review will briefly introduce the challenges posed by high current densities on electrocatalysts, including catalytic activity, mass diffusion, and catalyst stability. In an attempt to address these issues, various electrocatalyst design strategies are summarized in detail. In the end, our insights into future challenges for efficient large-scale industrial hydrogen production from water splitting are presented. This review is expected to guide the rational design of efficient high-current density water electrolysis electrocatalysts and promote the research progress of sustainable energy.

Increased Readiness for Water Splitting: NiO-Induced Weakening of Bonds in Water Molecules as Possible Cause of Ultra-Low Oxygen Evolution Potential

The development of non-precious metal-based electrodes that actively and stably support the oxygen evolution reaction (OER) in water electrolysis systems remains a challenge, especially at low pH levels. The recently published study has conclusively shown that the addition of haematite to H2SO4 is a highly effective method of significantly reducing oxygen evolution overpotential and extending anode life. The far superior result is achieved by concentrating oxygen evolution centres on the oxide particles rather than on the electrode. However, unsatisfactory Faradaic efficiencies of the OER and hydrogen evolution reaction (HER) parts as well as the required high haematite load impede applicability and upscaling of this process. Here it is shown that the same performance is achieved with three times less metal oxide powder if NiO/H2SO4 suspensions are used along with stainless steel anodes. The reason for the enormous improvement in OER performance by adding NiO to the electrolyte is the weakening of the intramolecular O─H bond in the water molecules, which is under the direct influence of the nickel oxide suspended in the electrolyte. The manipulation of bonds in water molecules to increase the tendency of the water to split is a ground-breaking development, as shown in this first example.

Interface engineering of three-phase nickel-cobalt sulfide/nickel phosphide/iron phosphide heterostructure for enhanced water splitting and urea electrolysis

Rational designing efficient transition metal-based multifunctional electrocatalysts is highly desirable for improving the efficiency of hydrogen production from water cracking. Herein, a self-supported three-phase heterostructure electrocatalyst of nickel-cobalt sulfide/nickel phosphide/iron phosphide (CoNi5S8-Ni2P-FeP2) was prepared by a two-step gas-phase sulfurization/phosphorization strategy. The heterostructure in CoNi5S8-Ni2P-FeP2 provides a favorable interfacial environment for electron transfer and synergistic interaction of multiphase active components, while the introduced electronegative P/S not only serves as a carrier for proton capture in the hydrogen evolution reaction (HER) process but also promotes the metal-electron outflow, which in turn accelerates the generation of high-valent Ni3+ species to enhance the catalytic activity of oxygen evolution reaction (OER) and urea oxidation reaction (UOR). As expected, CoNi5S8-Ni2P-FeP2 reveals excellent multifunctional electrocatalytic properties. An overpotential of 35/215 mV is required to reach 10 mA cm-2 for HER/OER. More encouragingly, a current of 100 mA cm-2 requires only 1.36 V for UOR with CoNi5S8-Ni2P-FeP2 as anode, which is much lower as compared to the OER (1.50 V). Besides, a two-electrode water/urea electrolyzer assembled based on CoNi5S8-Ni2P-FeP2 has a voltage of only 1.59/1.48 V when the system reaches 50 mA cm-2. This work provides a new idea for the design of energy-efficient water/urea-assisted water-splitting multifunctional catalysts with multi-component heterostructure synergistic interface engineering.

Activation of MnO6 Units via an Interfacial Electric Field: Electron Injection into Mn t2g for Rapid and Stable Sodium Ion Storage in CeO2/MnOx

Manganese-based oxides (MnOx) suffer from sluggish charge diffusion kinetics and poor cycling stability in sodium ion storage. Herein, an interfacial electric field (IEF) in CeO2/MnOx is constructed to obtain high electronic/ionic conductivity and structural stability of MnOx. The as-designed CeO2/MnOx exhibits a remarkable capacity of 397 F g-1 and favorable cyclic stability with 92.13% capacity retention after 10,000 cycles. Soft X-ray absorption spectroscopy and partial density of states results reveal that the electrons are substantially injected into the Mn t2g orbitals driven by the formed IEF. Correspondingly, the MnO6 units in MnOx are effectively activated, endowing the CeO2/MnOx with fast charge transfer kinetics and high sodium ion storage capacity. Moreover, In situRaman verifies a remarkably increased structural stability of CeO2/MnOx, which is attributed to the enhanced Mn─O bond strength and efficiently stabilized MnO6 units. Mechanism studies show that the downshift of Mn 3d-band center dramatically increases the Mn 3d-O 2p orbitals overlap, thus inhibiting the Jahn-Teller (J-T) distortion of MnOx during sodium ion insertion/extraction. This work develops an advanced strategy to achieve both fast and sustainable sodium ion storage in metal oxides-based energy materials.

Engineering Metallic Alloy Electrode for Robust and Active Water Electrocatalysis with Large Current Density Exceeding 2000 mA cm-2

The amelioration of brilliantly effective electrocatalysts working at high current density for the oxygen evolution reaction (OER) is imperative for cost-efficient electrochemical hydrogen production. Yet, the kinetically sluggish and unstable catalysts remain elusive to large-scale hydrogen (H2) generation for industrial applications. Herein, a new strategy is demonstrated to significantly enhance the intrinsic activity of Ni1-xFex nanochain arrays through a trace proportion of heteroatom phosphorus doping that permits robust water splitting at an extremely large current density of 1000 and 2000 mA cm-2 for 760 h. The in situ formation of Ni2P and Ni5P4 on Ni1-xFex nanochain arrays surface and hierarchical geometry of the electrode significantly promote the reaction kinetics and OER activity. The OER electrode provides exceptionally low overpotentials of 222 and 327 mV at current densities of 10 and 2000 mA cm-2 in alkaline media, dramatically lower than benchmark IrO2 and is among the most active catalysts yet reported. Remarkably, the alkaline electrolyzer renders a low voltage of 1.75 V at a large current density of 1000 mA cm-2, indicating outperformed overall water splitting. The electrochemical fingerprints demonstrate vital progress toward large-scale H2 production for industrial water electrolysis.

Efficient Visible Light Photocatalytic Hydrogen Evolution by Boosting the Interfacial Electron Transfer in Mesoporous Mott-Schottky Heterojunctions of Co2P-Modified CdIn2S4 Nanocrystals

Photocatalytic water splitting for hydrogen generation is an appealing means of sustainable solar energy storage. In the past few years, mesoporous semiconductors have been at the forefront of investigations in low-cost chemical fuel production and energy conversion technologies. Mesoporosity combined with the tunable electronic properties of semiconducting nanocrystals offers the desired large accessible surface and electronic connectivity throughout the framework, thus enhancing photocatalytic activity. In this work, we present the construction of rationally designed 3D mesoporous networks of Co2P-modified CdIn2S4 nanoscale crystals (ca. 5-6 nm in size) through an effective soft-templating synthetic route and demonstrate their impressive performance for visible-light-irradiated catalytic hydrogen production. Spectroscopic characterizations combined with electrochemical studies unravel the multipathway electron transfer dynamics across the interface of Co2P/CdIn2S4 Mott-Schottky nanoheterojunctions and shed light on their impact on the photocatalytic hydrogen evolution chemistry. The strong Mott-Schottky interaction occurring at the heterointerface can regulate the charge transport toward greatly improved hydrogen evolution performance. The hybrid catalyst with 10 wt % Co2P content unveils a H2 evolution rate of 20.9 mmol gcat -1 h-1 under visible light irradiation with an apparent quantum efficiency (AQE) up to 56.1% at 420 nm, which is among the highest reported activities. The understanding of interfacial charge-transfer mechanism could provide valuable insights into the rational development of highly efficient catalysts for clean energy applications.

Wood-Structured Nanomaterials as Highly Efficient, Self-Standing Electrocatalysts for Water Splitting

Electrocatalytic water splitting (EWS) driven by renewable energy is widely considered an environmentally friendly and sustainable approach for generating hydrogen (H2), an ideal energy carrier for the future. However, the efficiency and economic viability of large-scale water electrolysis depend on electrocatalysts that can efficiently accelerate the electrochemical reactions taking place at the two electrodes. Wood-derived nanomaterials are well-suited for serving as EWS catalysts because of their hierarchically porous structure with high surface area and low tortuosity, compositional tunability, cost-effectiveness, and self-standing integral electrode configuration. Here, recent advancements in the design and synthesis of wood-structured nanomaterials serving as advanced electrocatalysts for water splitting are summarized. First, the design principles and corresponding strategies toward highly effective wood-structured electrocatalysts (WSECs) are emphasized. Then, a comprehensive overview of current findings on WSECs, encompassing diverse structural designs and functionalities such as supported-metal nanoparticles (NPs), single-atom catalysts (SACs), metal compounds, and heterostructured electrocatalysts based on engineered wood hosts are presented. Subsequently, the application of these WSECs in various aspects of water splitting, including the hydrogen evolution reaction (HER), oxygen evolution reaction (OER), overall water splitting (OWS), and hybrid water electrolysis (HWE) are explored. Finally, the prospects, challenges, and opportunities associated with the broad application of WSECs are briefly discussed. This review aims to provide a comprehensive understanding of the ongoing developments in water-splitting catalysts, along with outlining design principles for the future development of WSECs.

Highly Stable Mo-NiO@NiFe-Layered Double Hydroxide Heterojunction Anode Catalyst for Alkaline Electrolyzers with Porous Membrane

Heterostructure catalysts are considered as promising candidates for promoting the oxygen evolution reaction (OER) process due to their strong electron coupling. However, the inevitable dissolution and detachment of the heterostructure catalysts are caused by the severe reconstruction, dramatically limiting their industrial application. Herein, the NiFe-layered double hydroxide (LDH) nanosheets attached on Mo-NiO microrods (Mo-NiO@NiFe LDH) by the preoxidation strategy of the core NiMoN layer are synthesized for ensuring the high catalytic performance and stability. Owing to the enhanced electron coupling and preoxidation process, the obtained Mo-NiO@NiFe LDH exhibits a superlow overpotential of 253 mV to achieve a practically relevant current density of 1000 mA cm-2 for OER with exceptional stability over 1200 h. Notably, the overall water splitting system based on Mo-NiO@NiFe LDH reveals remarkable stability, maintaining the catalytic activity at a current density of 1000 mA cm-2 for 140 h under industrial harsh conditions. Furthermore, the Mo-NiO@NiFe LDH demonstrates outstanding activity and long-term durability in a practical alkaline electrolyzer assembly with a porous membrane, even surpassing the performance of IrO2. This work provides a new sight for designing and synthesizing highly stable heterojunction electrocatalysts, further promoting and realizing the industrial electrocatalytic OER.

Evolution of Grain Boundaries Promoted Hydrogen Production for Industrial-Grade Current Density

The development of efficient and durable high-current-density hydrogen production electrocatalysts is crucial for the large-scale production of green hydrogen and the early realization of hydrogen economic blueprint. Herein, the evolution of grain boundaries through Cu-mediated NiMo bimetallic oxides (MCu-BNiMo), which leading to the high efficiency of electrocatalyst for hydrogen evolution process (HER) in industrial-grade current density, is successfully driven. The optimal MCu0.10-BNiMo demonstrates ultrahigh current density (>2 A cm-2) at a smaller overpotential in 1 m KOH (572 mV), than that of BNiMo, which does not have lattice strain. Experimental and theoretical calculations reveal that MCu0.10-BNiMo with optimal lattice strain generated more electrophilic Mo sites with partial oxidation owing to accelerated charge transfer from Cu to Mo, which lowers the energy barriers for H* adsorption. These synergistic effects lead to the enhanced HER performance of MCu0.10-BNiMo. More importantly, industrial application of MCu0.10-BNiMo operated in alkaline electrolytic cell is also determined, with its current density reached 0.5 A cm-2 at 2.12 V and 0.1 A cm-2 at 1.79 V, which is nearly five-fold that of the state-of-the-art HER electrocatalyst Pt/C. The strategy provides valuable insights for achieving industrial-scale hydrogen production through a highly efficient HER electrocatalyst.

NiFeP nanosheets for efficient and durable hydrazine-assisted electrolytic hydrogen production

Hydrazine-assisted electrochemical water splitting is an important avenue toward low cost and sustainable hydrogen production, which can significantly reduce the voltage of electrochemical water splitting. Herein, we took a simple approach to fabricate NiFeP nanosheet arrays on nickel foam (NiFeP/NF), which exhibit superior electrocatalytic activity for the hydrogen evolution reaction (HER) and the hydrazine oxidation reaction (HzOR). Our investigations revealed that the excellent electrocatalytic activity of NiFeP/NF mainly arises from the bimetallic synergistic effect, abundant electrocatalytically active sites facilitated by the porous nanosheet morphology, high intrinsic conductivity of NiFeP/NF and strong NiFeP-NF adhesion. We assembled a hydrazine-boosted electrochemical water splitting cell using NiFeP/NF as a bifunctional catalyst for both electrodes, and the overall hydrazine splitting (OHzS) exhibits a considerably low overpotential (100 mV at 10 mA cm-2), and is stable for 40 h continuous electrolysis in a 1 M KOH + 0.5 M N2H4 electrolyte. When it is applied to hydrogen production by seawater electrolysis, its catalytic activity shows strong tolerance. This work provides a promising approach for low cost, high-efficiency and stable hydrogen production based on hydrazine-assisted electrolytic seawater splitting for future applications.

Atomically-Thin Holey 2D Nanosheets of Defect-Engineered MoN-Mo5 N6 Composites as Effective Hybridization Matrices

The defect engineering of inorganic solids has received significant attention because of its high efficacy in optimizing energy-related functionalities. Consequently, this approach is effectively leveraged in the present study to synthesize atomically-thin holey 2D nanosheets of a MoN-Mo5 N6 composite. This is achieved by controlled nitridation of assembled MoS2 monolayers, which induced sequential cation/anion migration and a gradual decrease in the Mo valency. Precise control of the interlayer distance of the MoS2 monolayers via assembly with various tetraalkylammonium ions is found to be crucial for synthesizing sub-nanometer-thick holey MoN-Mo5 N6 nanosheets with a tunable anion/cation vacancy content. The holey MoN-Mo5 N6 nanosheets are employed as efficient immobilization matrices for Pt single atoms to achieve high electrocatalytic mass activity, decent durability, and low overpotential for the hydrogen evolution reaction (HER). In situ/ex situ spectroscopy and density functional theory (DFT) calculations reveal that the presence of cation-deficient Mo5 N6 domain is crucial for enhancing the interfacial interactions between the conductive molybdenum nitride substrate and Pt single atoms, leading to enhanced electron injection efficiency and electrochemical stability. The beneficial effects of the Pt-immobilizing holey MoN-Mo5 N6 nanosheets are associated with enhanced electronic coupling, resulting in improvements in HER kinetics and interfacial charge transfer.

MnOx-decorated MOF-derived nickel-cobalt bimetallic phosphide nanosheet arrays for overall water splitting

Exploring non-noble metal dual-functional electrocatalysts with high activity and stability for water splitting is highly desirable. In this study, using zeolitic imidazolate framework-L (ZIF-L) nanoarrays as the precursor, manganese oxide-decorated porous nickel-cobalt phosphide nanosheet arrays have been prepared on nickel foam (denoted as MnOx/NiCoP/NF) through cation etching, phosphorization and electrodeposition, which are utilized as an efficient dual-functional electrocatalyst for overall water splitting. The hierarchical porous nanosheet arrays provide abundant active sites for the electrochemical process, while the MnOx modification induces strong interfacial interaction, benefiting charge transfer. Thus, the MnOx/NiCoP/NF exhibits excellent electrocatalytic activity toward the hydrogen evolution reaction (HER, overpotential of 93 mV at 10 mA cm-2), oxygen evolution reaction (OER, overpotential of 240 mV at 10 mA cm-2) and overall water splitting (cell voltage of 1.59 V at 10 mA cm-2). Furthermore, it shows superior stability during continuous overall water splitting for 200 h. This work provides a simple and effective approach for developing efficient non-noble metal dual-functional catalysts for overall water splitting.

MnOxHy-modified CoMoP/NF nanosheet arrays as hydrogen evolution reaction and oxygen evolution reaction bifunctional catalysts under alkaline conditions

It is widely acknowledged that interface engineering strategies can significantly enhance the activity of catalysts. In this study, we developed a CoMoP nanoarray directly grown in situ on a nickel foam (NF) substrate, with the interface structure formed through the electrodeposition of MnOxHy. The resulting heterostructure MnOxHy/CoMoP/NF exhibited remarkable hydrogen evolution reaction (HER) activity, achieving overpotentials as low as 61 and 138 mV at 10 and 100 mA cm-2, respectively. Moreover, MnOxHy/CoMoP/NF demonstrated efficient oxygen evolution reaction (OER) activity with an overpotential of 330 mV at 100 mA cm-2. Remarkably, MnOxHy/CoMoP/NF maintained its catalytic properties and structural integrity even after working continuously for 20 h facilitating the HER at 10 mA cm-2 and the OER at 100 mA cm-2. The Tafel slopes of the HER and OER were determined to be as small as 14 and 55 mV dec-1, respectively, confirming that the coupled interface conferred fast reaction kinetics on the catalyst. When applied in overall water splitting, MnOxHy/CoMoP/NF delivered a voltage of 1.91 V at 100 mA cm-2 with excellent stability. This study demonstrated the feasibility of utilizing a simple electrodeposition technique to fabricate a heterogeneous structure with bifunctional catalytic activity, establishing a solid foundation for diverse industrial applications.

A Highly Active and Durable Hierarchical Electrocatalyst for Large-Current-Density Water Splitting

Designing bifunctional catalysts with high current densities under industrial circumstances is crucial to propelling hydrogen energy with a boost from fundamental to practical application. In this work, heterojunction nanowire arrays consisting of manganese oxide and cobalt phosphide (denoted as MnO-CoP/NF) are designed to meet the industrial demand by regulating the synergic mass transport and electronic structure coupling with numerous nano-heterogeneous interfaces. The optimal MnO-CoP/NF electrode exhibits remarkable bifunctional electrocatalytic performance with overpotentials of 259.5 mV for hydrogen evolution at a large current density of 1000 mA cm-2 and 392.2 mV for oxygen evolution at 1500 mA cm-2. Moreover, the MnO-CoP/NF electrode demonstrates superior durability and an ultralow voltage of 1.76 V at 500 mA cm-2, outperforming that of a commercial RuO2||Pt/C electrode. This work sheds light on the design of metallic heterostructures with optimized interfacial electronic structures and a high abundance of active sites for practical industrial water splitting applications.

Carbon Quantum Dots-Doped Ni3Se4/Co9Se8/Fe3O4 Multilayer Nanosheets Prepared Using the One-Step Solvothermal Method to Boost Electrocatalytic Oxygen Evolution

Oxygen evolution reaction is a momentous part of electrochemical energy storage and conversion devices such as rechargeable metal-air batteries. It is particularly urgent to develop low-cost and efficient electrocatalysts for oxygen evolution reactions. As a potential substitute for noble metal electrocatalysts, transition metal selenides still prove challenging in improving the activity of oxygen evolution reaction and research into reaction intermediates. In this study, a simple one-step solvothermal method was used to prepare a polymetallic compound carbon matrix composite (Co₉Se₈/Ni₃Se₄/Fe₃O₄@C) with a multilayered nanosheets structure. It exhibited good OER activity in an alkaline electrolyte solution, with an overpotential of 268 mV at 10 mA/cm². In addition, this catalyst also showed excellent performance in the 24 h stability test. The composite presents a multi-layer sheet structure, which effectively improves the contact between the active site and the electrolyte. The selenide formed by Ni and Co has a synergistic effect, and Fe₃O₄ and Co₉Se₈ form a heterojunction structure which can effectively improve the reaction activity by initiating the electronic coupling effect through the interface modification. In addition, carbon quantum dots have rich heteroatoms and electron transferability, which improves the electrochemical properties of the composites. This work provides a new strategy for the preparation of highly efficient OER electrocatalysts utilizing the multi-metal synergistic effect.

Tailoring a local acid-like microenvironment for efficient neutral hydrogen evolution

Electrochemical hydrogen evolution reaction in neutral media is listed as the most difficult challenges of energy catalysis due to the sluggish kinetics. Herein, the Ir-H_xWO₃ catalyst is readily synthesized and exhibits enhanced performance for neutral hydrogen evolution reaction. H_xWO₃ support is functioned as proton sponge to create a local acid-like microenvironment around Ir metal sites by spontaneous injection of protons to WO₃, as evidenced by spectroscopy and electrochemical analysis. Rationalize revitalized lattice-hydrogen species located in the interface are coupled with H_ad atoms on metallic Ir surfaces via thermodynamically favorable Volmer-Tafel steps, and thereby a fast kinetics. Elaborated Ir-H_xWO₃ demonstrates acid-like activity with a low overpotential of 20 mV at 10 mA cm^-2 and low Tafel slope of 28 mV dec^-1, which are even comparable to those in acidic environment. The concept exemplified in this work offer the possibilities for tailoring local reaction microenvironment to regulate catalytic activity and pathway.

Interface engineering of Ni2P/MoOx decorated NiFeP nanosheets for enhanced alkaline hydrogen evolution reaction at high current densities

The rational design of high-performance non-noble metal electrocatalysts at large current densities is important for the development of sustainable energy conversion devices such as alkaline water electrolyzers. However, improving the intrinsic activity of those non-noble metal electrocatalysts remains a great challenge. Therefore, Ni₂P/MoO_x decorated three-dimensional (3D) NiFeP nanosheets (NiFeP@Ni₂P/MoO_x) with abundant interfaces were synthesized using facile hydrothermal and phosphorization methods. NiFeP@Ni₂P/MoO_x exhibits excellent electrocatalytic activity for hydrogen evolution reaction (HER) at a high current density of -1000 mA cm^-2 with a low overpotential of 390 mV. Surprisingly, it can operate steadily at a large current density of -500 mA cm^-2 for 300 h, indicating its long-term durability under high current densities. The boosted electrocatalytic activity and stability can be ascribed to the as-fabricated heterostructures via interface engineering, leading to modifying the electronic structure, improving the active area, and enhancing the stability. Besides, the 3D nanostructure is also beneficial for exposing abundant accessible active sites. Therefore, this research proposes a considerable route for fabricating non-noble metal electrocatalysts by interface engineering and 3D nanostructure applied in large-scale hydrogen production facilities.

Heteroatom Doped Amorphous/Crystalline Ruthenium Oxide Nanocages as a Remarkable Bifunctional Electrocatalyst for Overall Water Splitting

Developing robust and highly active bifunctional electrocatalysts for overall water splitting is critical for efficient sustainable energy conversion. Herein, heteroatom-doped amorphous/crystalline ruthenium oxide-based hollow nanocages (M-ZnRuO_x (MCo, Ni, Fe)) through delicate control of composition and structure is reported. Among as-synthesized M-ZnRuO_x nanocages, Co-ZnRuO_x nanocages deliver an ultralow overpotential of 17 mV at 10 mA cm^-2 and a small Tafel slope of 21.61 mV dec^-1 for hydrogen evolution reaction (HER), surpassing the commercial Pt/C catalyst, which benefits from the synergistic coupling effect between electron regulation induced by Co doping and amorphous/crystalline heterophase structure. Moreover, the incorporation of Co prevents Ru from over-oxidation under oxygen evolution reaction (OER) operation, realizing the leap from a monofunctional to multifunctional electrocatalyst and then Co-ZnRuO_x nanocages exhibit remarkable OER catalytic activity as well as overall water splitting performance. Combining theory calculations with spectroscopy analysis reveal that Co is not only the optimal active site, increasing the number of exposed active sites while also boosting the long-term durability of catalyst by modulating the electronic structure of Ru atoms. This work opens a considerable avenue to design highly active and durable Ru-based electrocatalysts.

Roll-to-Roll Production of Electrocatalysts Achieving High-Current Alkaline Water Splitting

Scalable production of electrocatalysts capable of performing high-current water splitting is crucial to support green energy utilization. We adopted acidic redox-assisted deposition (ARD) to realize the continuous roll-to-roll fabrication of a strongly adherent cobalt manganese oxyhydroxide (CMOH) film on Ni foam under ambient conditions in water. The as-fabricated products show uniform CMOH coverage and oxygen evolution activities with dimensions as large as 5 m length by 0.25 m width. Also, we converted CMOH into a metallic form (denoted as CM) with the preserved high adhesion to serve as a high-current hydrogen evolution electrocatalyst. Our results reveal that the insufficient adhesion of powder forms electrocatalysts (i.e., Pt and RuO2 as benchmarks), even with the binder, at high-current electrolysis (>1000 mA) can be solved using the fabricated CM||CMOH cell. With an active area of 1 cm × 1 cm assembly in anion exchange membrane (AEM) electrolyzers, we observed the remarkable record of alkaline electrolysis stably at 5000 mA. This result established a new benchmark record on the high-current water splitting research.

MnOx Film-Coated NiFe-LDH Nanosheets on Ni Foam as Selective Oxygen Evolution Electrocatalysts for Alkaline Seawater Oxidation

Compared to freshwater electrolysis, seawater electrolysis to produce hydrogen is preferable and more promising, but this technology is plagued by the electrode's corrosion and oxidative reactions of the competitive Cl^- ion on the anode. To develop efficient oxygen evolution reaction (OER) catalysts for seawater electrolysis, the ultrathin MnO_x film-covered NiFe-layered double-hydroxide nanosheet array is directly assembled on Ni foam (MnO_x/NiFe-LDH/NF) by hydrothermal and electrodeposition in turn. This catalyst demonstrates excellent OER-selective activity in alkaline saline electrolytes. In 1 M KOH/0.5 M NaCl and 1 M KOH/seawater electrolytes, MnO_x/NiFe-LDH/NF exhibits lower overpotentials at 100 mA cm^-2 (η₁₀₀ values of 265 and 276 mV, respectively) and Tafel slopes (73 and 77 mV decade^-1, respectively) than does the NiFe-LDH/NF electrode (η₁₀₀ values of 298 and 327 mV and Tafel slopes of 91 and 140 mV decade^-1, respectively). In alkaline saline solutions, the stability and durability of the former are also better than those of the latter. The good OER selectivity and catalytic performance are attributed to the MnO_x overlayer that selectively blocks Cl^- anions from approaching catalytic centers, and the good conductivity, fast kinetics, more oxygen vacancies, and abundant active sites of MnO_x/NiFe-LDH/NF. The robust stability is due to the enhanced resistance for Cl^- corrosion stemming from the MnO_x protective film. Hence, MnO_x/NiFe-LDH/NF can act as a promising OER electrocatalyst for alkalized natural seawater electrolysis.

Optimizing electronic structure of porous Ni/MoO2 heterostructure to boost alkaline hydrogen evolution reaction

Heterostructure engineering is an efficient strategy to synergisticallyimprove electrocatalytic activity. In this work, Ni/MoO₂ heterojunction nanorods with porous structure self-supported on nickel foam (NF) are elaborately designed through a facile solution-evaporationmethod followed by a thermal reduction process. Prominently, the optimal electrocatalyst Ni/MoO₂@NF-E delivers an exceptionally low overpotential of 19 mV at the current density of 10 mA cm^-2 and a small Tafel slope of 52.3 mV dec^-1 toward the hydrogen evolution reaction (HER) in alkaline solution. Concurrently, Ni/MoO₂@NF-E also maintains excellent stability after 120 h of electrolysis or 5000 cyclic voltammetry cycles. The experimental and density functional theory (DFT) results indicate that the enhanced HER performance of Ni/MoO₂@NF-E should be ascribed to the porous structure in the Ni/MoO₂ nanorods providing more active catalytic site, the moderate Gibbs free energy of hydrogen adsorption (ΔG_H*), as well as strong synergistic effect between Ni and MoO₂. This work provides an efficient route for developing HER electrocatalysts in alkaline media.

Interface Engineering of NixSy@MnOxHy Nanorods to Efficiently Enhance Overall-Water-Splitting Activity and Stability

Three-dimensional (3D) core-shell heterostructured Ni_xS_y@MnO_xH_y nanorods grown on nickel foam (Ni_xS_y@MnO_xH_y/NF) were successfully fabricated via a simple hydrothermal reaction and a subsequent electrodeposition process. The fabricated Ni_xS_y@MnO_xH_y/NF shows outstanding bifunctional activity and stability for hydrogen evolution reaction and oxygen evolution reaction, as well as overall-water-splitting performance. The main origins are the interface engineering of Ni_xS_y@MnO_xH_y, the shell-protection characteristic of MnO_xH_y, and the 3D open nanorod structure, which remarkably endow the electrocatalyst with high activity and stability. Exploring highly active and stable transition metal-based bifunctional electrocatalysts has recently attracted extensive research interests for achieving high inherent activity, abundant exposed active sites, rapid mass transfer, and strong structure stability for overall water splitting. Herein, an interface engineering coupled with shell-protection strategy was applied to construct three-dimensional (3D) core-shell Ni_xS_y@MnO_xH_y heterostructure nanorods grown on nickel foam (Ni_xS_y@MnO_xH_y/NF) as a bifunctional electrocatalyst. Ni_xS_y@MnO_xH_y/NF was synthesized via a facile hydrothermal reaction followed by an electrodeposition process. The X-ray absorption fine structure spectra reveal that abundant Mn-S bonds connect the heterostructure interfaces of Ni_xS_y@MnO_xH_y, leading to a strong electronic interaction, which improves the intrinsic activities of hydrogen evolution reaction and oxygen evolution reaction (OER). Besides, as an efficient protective shell, the MnO_xH_y dramatically inhibits the electrochemical corrosion of the electrocatalyst at high current densities, which remarkably enhances the stability at high potentials. Furthermore, the 3D nanorod structure not only exposes enriched active sites, but also accelerates the electrolyte diffusion and bubble desorption. Therefore, Ni_xS_y@MnO_xH_y/NF exhibits exceptional bifunctional activity and stability for overall water splitting, with low overpotentials of 326 and 356 mV for OER at 100 and 500 mA cm^-2, respectively, along with high stability of 150 h at 100 mA cm^-2. Furthermore, for overall water splitting, it presents a low cell voltage of 1.529 V at 10 mA cm^-2, accompanied by excellent stability at 100 mA cm^-2 for 100 h. This work sheds a light on exploring highly active and stable bifunctional electrocatalysts by the interface engineering coupled with shell-protection strategy.