High Mass-Loading Biomass-Based Porous Carbon Electrodes for Supercapacitors: Review and Perspectives

A review of hierarchical porous carbon derived from various 3D printing techniques

Hierarchical porous carbon is an area of advanced materials that plays a pivotal role in meeting the increasing demands across various industry sectors including catalysis, adsorption, and energy storage and conversion. Additive manufacturing is a promising technique to synthesize architectured porous carbon with exceptional design flexibility, guided by computer-aided precision. This review paper aims to provide an overview of porous carbon derived from various additive manufacturing techniques, including material extrusion, vat polymerization, and powder bed fusion. The respective advantages and limitations of these techniques will be examined. Some exemplary work on various applications will be showcased. Furthermore, perspectives on future research directions, opportunities, and challenges of additive manufacturing for porous carbon will also be offered.

Molecularly-regulating oxygen-containing functional groups of ramie activated carbon for high-performance supercapacitors

Effectively managing oxygen-containing functional groups (OCFGs) within activated carbon and methodically elucidating their intricate types and proportions are essential for considerably improving the electrochemical performance of carbon-based supercapacitors. Herein, we designed a ZnCl2-based molecular regulation strategy to introduce OCFGs into ramie-activated carbon (RAC), managing different OCFGs and revealing their structure-activity relationship with electrochemical performance. Thus, this regulated RAC, with a 3.5-fold enhancement in advantageous OCFGs (a-OCFGs: CO and COO), exhibits a supreme specific capacitance of 286.4F g-1 at 1 A/g and an excellent capacitance retention rate of 89.7 % at 20 A/g in an aqueous electrolyte, considerably surpassing that of nonregulated RAC (212.0F g-1 and 81.9 %). This confirms that a-OCFGs provide ample ion-storage accommodation and suppress solvent electronic oxidation, thereby enhancing electrochemical performance. Furthermore, its electrochemical performance is competitive with that of the commercial YP-50F (129.2F g-1 at 1 A/g). Therefore, this work not only highlights the contributions of specific OCFGs to high electrochemical performance but also designs a promising commercial electrode material to meet the demands of OCFGs-adequate carbon-based energy storage devices.

Supercapacitors and triboelectric nanogenerators based on electrodes of greener iron nanoparticles/carbon nanotubes composites

The development of supporting materials based on carbon nanotubes (CNTs) impregnated with iron nanoparticles via a sustainable and green synthesis employing plant extract of Punica granatum L. leaves was carried out for the iron nanoparticle modification and the following impregnation into the carbon nanotubes composites (CNT-Fe) that were also coated with polypyrrole (CNT-Fe + PPy) for use as electrode for supercapacitor and triboelectric nanogenerators. The electrochemical characterization of the materials by cyclic voltammetry (CV) and galvanostatic charge-discharge (GCD) assays revealed that the CNT-Fe + PPy gave rise to better performance due to the association of double-layer capacitance behavior of carbon derivative in association with the pseudocapacitance contribution of PPy resulting in an areal capacitance value 202 mF/ cm2 for the overall composite. In terms of the application of electrodes in triboelectric nanogenerators, the best performance for the composite of CNT-Fe + PPy was 60 V for output voltage and power density of 6 μW/cm2. The integrated system showed that the supercapacitors can be charged directly by the nanogenerator from 0 to 42 mV in 300 s. The successful green synthesis of iron nanoparticles on CNT and further PPy coating provides a feasible method for the design and synthesis of high-performance SCs and TENGs electrode materials. This work provides a systematic approach that moves the research front forward by generating data that underpins further research in self-powered electronic devices.

Heteroatom-doped and graphitization-enhanced lignin-derived hierarchically porous carbon via facile assembly of lignin-Fe coordination for high-voltage symmetric supercapacitors

Lignin-derived carbon materials are widely used as electrode materials for supercapacitors. However, the electrochemical performance of these materials is limited by the surface chemistry and pore structure characteristics. Herein, a novel and sustainable strategy was proposed to prepare heteroatom-doped lignin-derived carbon material (Fe-NLC) with well-developed pore size distributions and enhanced graphitization structure via a facile lignin-Fe coordination method followed by carbonization. During carbonization, Fe3+ in lignin-metal complexes evolve into nanoparticles, which act as templates to introduce porous structures in carbon materials. Also, the lignin-Fe coordination structure endows the material with a higher graphitization during carbonization, thereby improving the structural properties of the carbon materials. Due to the removal of Fe3O4 template, the obtained Fe-NLC possessed reasonable pore distribution and nitrigen/oxygen (N/O) functional groups, which can improve the wettability of materials and introduce pseudocapacitance. Accordingly, Fe-NLC possesses a notable specific capacitance of 264 F/g at 0.5 A/g. Furthermore, a symmetric supercapacitor Fe-NLC//Fe-NLC with a high voltage window (1.8 V) was constructed. The symmetric supercapacitor exhibits a maximum energy density of 15.97 Wh/kg at 450 W/kg, demonstrating well application prospects. This paper proposes a novel approach for preparing carbon materials via lignin-metal coordination to provide an alternative way to explore sustainable and low-cost energy storage materials.

Oxygen-enriched pitch-derived hierarchically porous carbon toward boosted zinc-ion storage performance

The lack of cathode materials with satisfactory Zn2+ storage capability substantially hinders the realization of high-performance aqueous zinc-ion hybrid capacitors (ZHCs). Herein, we propose a facile KMnO4 template-assisted KOH activation strategy to prepare a novel oxygen-enriched hierarchically porous carbon (HPC-1-4). This strategy efficiently converts coal tar pitch (CTP) into a well-tuned carbon material with a large specific surface area of 3019 m2 g-1 and a high oxygen content of 9.20 at%, which is conducive to providing rich active sites, rapid charge transport, and appreciable pseudocapacitance for Zn-ion storage. Thus, the as-fabricated HPC-1-4-based aqueous ZHC exhibits prominent performance, including a high gravimetric capacity (206.7 mAh g-1 at 0.25 A g-1), a remarkable energy density (153.4 Wh kg-1 at 184.2 W kg-1), and an impressive power output (15240 W kg-1 at 63.5 Wh kg-1). In-depth ex-situ characterizations indicate that the excellent electrochemical properties of ZHCs are due to the synergistic effect of the Zn2+ adsorption mechanism and reversible chemisorption. In addition, the assembled quasi-solid-state device demonstrates excellent electrochemical stability of up to 100% capacity retention over 50000 cycles, accompanied with a desirable energy density of 115.6 Wh kg-1. The facile preparation method of converting CTP into carbonaceous functional materials has advanced the development of efficient and eco-friendly energy storage technologies.

SiC and N, S-doped carbon nanosheets and lignin-enhanced organohydrogel for low-temperature tolerant solid-state supercapacitors

The rational design of porous carbon materials and hydrogel electrolytes with excellent mechanical properties and low-temperature tolerance are significance for the development of flexible solid-state supercapacitors. In this study, we introduce a novel methodology for synthesizing SiC/N, S-doped porous carbon nanosheets from bamboo pulp red liquor (RL). We leverage the SiO2 and the sodium salt in RL as templates and sodium lignosulfonate as sulfur dopants for the pyrolysis process and use NH4Cl as a nitrogen dopant. This innovative approach results in a material with a remarkable specific surface area of 1659.19 m2 g-1, a specific capacitance of 308 F g-1 at a current density of 1 A g-1 and excellent stability. Additionally, we harness alkali lignin extracted from RL to enhance a poly (vinyl alcohol) (PVA) matrix, creating a gel electrolyte with low-temperature tolerance and outstanding mechanical properties. A flexible solid-state supercapacitor, which incorporates our electrodes and gel electrolyte, demonstrates high energy density (5.2 W h kg-1 at 251 W kg-1 power density). Impressively, it maintains 82 % of its capacitance over 10,000 cycles of charge and discharge. This provides a new solution for the development of flexible solid-state supercapacitors.

Nitrogen-Doped Cellulose-Derived Porous Carbon Fibers for High Mass-Loading Aqueous Supercapacitors

Biomass-based porous carbon with renewability and flexible structure tunability is a promising electrode material for supercapacitors. However, there is a huge gap between experimental research and practical applications. How to maintain good electrochemical performance of high mass-loading electrodes and suppress the self-discharge of supercapacitors is a key issue that urgently needs to be addressed. The structure regulation of electrode materials such as heteroatom doping is a promising optimization strategy for high mass-loading electrodes. In this work, nitrogen-doped cellulose-derived porous carbon fibers (N-CHPCs) were prepared by a facile bio-template method using cotton cellulose as raw material and urea as dopant. The prepared N-CHPCs have high specific surface area, excellent hierarchical porous structure, partial graphitization properties and suitable heteroatom content. The assembled high mass-loading (12.8 mg cm-2 ; 245 μm) aqueous supercapacitor has excellent electrochemical performance, i. e., low open-circuit voltage attenuation rate (21.39 mV h-1 ), high voltage retention rate (78.81 %), high specific capacitance (295.8 F g-1 at 0.1 A g-1 ), excellent area capacitance (3.79 F cm-2 at 0.1 A g-1 ), excellent cycling stability (97.28 % over 20,000 cycles at 1.0 A g-1 ). The excellent performance of high mass-loading N-CHPCs is of great significance for their practical applications in advanced aqueous supercapacitors.

One stone for four birds: A "chemical blowing" strategy to synthesis wood-derived carbon monoliths for high-mass loading capacitive energy storage in low temperature

Biomass-derived carbon materials are promising electrode materials for capacitive energy storage. Herein, inspired by the hierarchical structure of natural wood, carbon monoliths built up by interconnected porous carbon nanosheets with enriched vertical channels were obtained via zinc nitrate (Zn(NO3)2)-assisted synthesis and served as thick electrodes for capacitive energy storage. Zn(NO3)2 is proved to function as expansion agent, activator, dopant, and precursor of the template. The dense and micron-scale thickness walls of wood were expanded by Zn(NO3)2 into porous and interconnected nanosheets. The pore volume and specific surface area were increased by more than 430 %. The initial specific capacitance and rate performance of the optimized carbon monolith was approximately three times that of the pristine dense carbon framework. The assembled symmetric supercapacitor possessed a high initial specific capacitance of 4564 mF cm-2 (0-1.7 V) at -40 °C. Impressively, the robust device could be cycled more than 100,000 times with little capacitance attenuation. The assembled zinc-ion hybrid capacitor (0.2-2 V) delivered a large specific capacitance of 4500 mF cm-2 at -40 °C, approximately 74 % of its specific capacitance at 25 °C. Our research paves a new avenue to design thick carbon electrodes with high capacitive performance by multifunctional Zn(NO3)2 for low-temperature applications.

Cottonseed meal derived porous carbon prepared via the protease pretreatment and reduced activator dosage carbonization for supercapacitor

The high catalytic activity and specificity of enzymes can be used to pretreat biomass. Herein, the resourceful, reproducible, cheap, and crude protein-rich cottonseed meal (CM) is selected as a precursor and the protease in the K2CO3-KHCO3 buffer solution is used as the enzyme degradation substance to pretreat CM. The crude protein content is significantly reduced by the protease degradation, and, meanwhile, it results in a looser and porous structure of CM. What is more, it significantly reduces the amount of activator. In the subsequent carbonization process, the K2CO3-KHCO3 in the buffer solution is also used as an activating agent (the mass ratio of CM to activator is 2:1), and after carbonization, the O, S, and N doped porous carbon is obtained. The optimized PCM-800-4 exhibits high heteroatom contents and a hierarchical porous structure. The specific capacitance of the prepared porous carbon reaches up to 233 F g-1 in 6M KOH even when 10 mg of active material is loaded. In addition, a K2CO3-KHCO3/EG based gel electrolyte is prepared and the fabricated flexible capacitor exhibits an energy density of 15.6 Wh kg-1 and a wide temperature range (-25 to 100 °C). This study presents a simple enzymatic degradation and reduced activator dosage strategy to prepare a cottonseed meal derived carbon material and looks forward to preparing porous carbon using other biomass.

Synthesis and applications of biomass-derived porous carbon materials in energy utilization and environmental remediation

Renewable biomass and its waste are considered among the most promising applications materials owing to the depletion of fossil fuel and concerns about environmental pollution. Notably, advanced porous carbon materials derived from carbon-rich biomass precursors exhibit controllable pore structures, large surface areas, natural microstructures, and abundant functional groups. In addition, these three-dimensional structures provide sufficient reaction sites and fascinating physicochemical properties that are conducive to heteroatom doping and functional modification. This review systematically summarizes the design methods and related mechanisms of biomass-derived porous carbon materials (BDPCMs), discusses how the synthesis conditions influence the structure and performance of the carbon material, and emphasizes the importance of its use in energy utilization and environmental remediation applications. Current BDPCMs challenges and future development strategies are finally discussed to provide systematic information for further synthesis and performance optimization, which are expected to lead to novel ideas for the future development of bio-based carbon materials.

A 3D stacked corrugated pore structure composed of CoNiO2 and polyaniline within the tracheids of wood-derived carbon for high-performance asymmetric supercapacitors

A novel 3D stacked corrugated pore structure of polyaniline (PANI)/CoNiO₂@activated wood-derived carbon (AWC) has been successfully constructed to prepare high-performance electrode materials for supercapacitors. AWC functions as a supporting framework that provides ample attachment sites for the loaded active materials. The CoNiO₂ nanowire substrate, consisting of 3D stacked pores, not only serves as a template for subsequent PANI loading, but also acts as an effective buffer to mitigate the volume expansion of the PANI during ionic intercalation. The distinctive corrugated pore structure of PANI/CoNiO₂@AWC facilitates electrolyte contact and significantly enhances the electrode material properties. The PANI/CoNiO₂@AWC composite materials exhibit excellent performance (14.31F cm^-2 at 5 mA cm^-2) and superior capacitance retention (80% from 5 to 30 mA cm^-2), owing to the synergistic effect among their components. Finally, PANI/CoNiO₂@ AWC//reduced graphene oxide (rGO)@AWC asymmetric supercapacitor is assembled, which has a wide operating voltage (0 ∼ 1.8 V), high energy density (4.95 mWh cm^-3 at 26.44 mW cm^-3) and cycling stability (90.96% after 7000 cycles).