Super-Fast Fog Collector Based on Self-Driven Jet of Mini Fog Droplets

Synergistically Utilizing a Liquid Bridge and Interconnected Porous Superhydrophilic Structures to Achieve a One-Step Fog Collection Mode

Conventional fog collection efficiency is subject to the inherent inefficiencies of its three constituent steps: fog capture, coalescence, and transportation. This study presents a liquid bridge synergistic fog collection system (LSFCS) by synergistically utilizing a liquid bridge and interconnected porous superhydrophilic structures (IPHS). The results indicate that the introduction of liquid bridge not only greatly accelerates water droplet transportation, but also facilitates the IPHS in maintaining rough structures that realize stable and efficient fog capture. During fog collection, the lower section of the IPHS is covered by a water layer, however due to the effect of the liquid bridge, the upper section protrudes out, while covered by a connective thin water film that does not obscure the microstructures of the upper section. Under these conditions, a one-step fog collection mode is realized. Once captured by the IPHS, fog droplets immediately coalesce with the water film, and are simultaneously transported into a container under the effect of the liquid bridge. The LSFCS achieves a collection efficiency of 6.5 kg m-2 h-1, 2.3 times that of a system without a liquid bridge. This study offers insight on improving fog collection efficiency, and holds promise for condensation water collection or droplet manipulation.

Droplet Bottom Expansion and Its Wettability Control Mechanism Based on Macroscopic Defects

Biomimetic surfaces with special wettability have received much attention due to their promising prospects in droplet manipulation. Although some progress has been made, the manipulation of droplets by macroscopic defects of the millimeter structure and the wetting-state transition mechanism have rarely been reported. Herein, inspired by lotus leaves and desert beetles, biomimetic surfaces with macroscopic defects are prepared by laser processing and chemical modification. Various functions of droplet manipulation are achieved by controlling the millimeter-scale macroscopic defects, such as droplet capture, motion trajectory changing, and liquid well. And a droplet bottom expansion phenomenon is proposed: wetting-state transition in superhydrophobic regions around defects. The "edge failure effect" is proposed to explain the force analysis of droplet capture and the droplet bottom expansion to distinguish it from the adhesion phenomenon presented by the droplet sliding. 53.28° is defined as the expanded saturated angle of the as-prepared surface, which is used to distinguish whether the defect could cause the droplet bottom expansion. An enhanced edge failure effect experiment is designed to make the droplet bottom expansion more intuitive. This work provides a mechanistic explanation of the surfaces that utilize macroscopic defects for droplet manipulation. It can be applied to the monitoring of droplet storage limits, providing a perspective on the design and optimization of superhydrophobic surfaces with droplet manipulation.

Durable Superhydrophobic Surfaces with Self-Generated Wenzel Sites for Efficient Fog Collection

Harvesting freshwater from fog is one of the possible solutions to the global water scarcity crisis. Surfaces with both hydrophobic and hydrophilic regions are extensively employed for this purpose. Nevertheless, the longevity of these surfaces is still constrained by their delicate surface structures. The hydrophilic zones may become damaged or contaminated after repeated use, thereby compromising their effectiveness in fog collection. The preparation of generally applicable durable superhydrophobic coatings with self-generated Wenzel sites is reported here for long-term efficient and stable fog collection. The coatings are prepared by depositing the poly(tannic acid) coating as the primer layer on various substrates, self-assembly of trichlorovinylsilane into staggered silicone nanofilaments, and then thiol-ene click reaction with 1H,1H,2H,2H-perfluorodecanethiol. The coatings demonstrate remarkable static superhydrophobicity, robust impalement resistance, and stable self-generated Wenzel sites for water droplets. Therefore, the fog collection rate (FCR) of the coatings reaches 2.13 g cm-2 h-1 during 192 h continuous fog collection, which is triple that of bare substrate and outperforms most previous studies. Moreover, the systematic experiments and models have revealed that the key factors for achieving high FCR on superhydrophobic coatings are forming condensed droplets ≈1 mm in critical radius and a Wenzel site proportion of 0.3-0.4.

One-step synthesis of functional slippery lubricated coating with substrate independence, anti-fouling property, fog collection, corrosion resistance, and icephobicity

Ranging from industrial facilities to residential infrastructure, functional surfaces encompassing functionalities such as anti-fouling, fog collection, anti-corrosion, and anti-icing play a critical role in the daily lives of humans, but creating these surfaces is elusive. Bionic dewetting and liquid-infused surfaces have inspired the exploitation of functional surfaces. However, practical applications of these existing surfaces remain challenging because of their inherent shortcomings. In this study, we propose a novel functional slippery lubricated coating (FSLC) based on a simple blend of polysilazane (PSZ), silicone oil, and nano silica. This simple, nonfluorine based, and low-cost protocol promotes not only hierarchical micro-nano structure but also favorable surface chemistry, which facilitates robust silicone oil adhesion and excellent slippery properties (sliding angle: ∼1.6°) on various solid materials without extra processing or redundant treatments. The highly integrated competence of FSLC, characterized by robustness, durability, strong adhesion to substrates, and the ability for large-area preparation, render them ideal for practical production and application. The proposed FSLC holds outstanding application potentials for anti-fouling, self-cleaning, fog collection, anti-corrosion, and anti-icing functionalities.

An Amphiphilic Surface with Improved Thermal Radiation for Water Harvesting

Water scarcity poses a significant challenge for people living in arid areas. Despite the effectiveness of many bioinspired surfaces in promoting vapor condensation, their water-harvesting efficiency is insufficient. This is often exacerbated by overheating, which decreases the performance in terms of the micro-droplet concentration and movement on surfaces. In this study, we used a spotted amphiphilic surface to enhance the surfaces' water-harvesting efficiency while maintaining their heat emissivity. Through hydrophilic particle screening and hydrophobic groove modifying, the coalescence and sliding characteristics of droplets on the amphiphilic surfaces were improved. The incorporation of boron nitride (BN) nanoparticles further enhanced the surfaces' ability to harvest energy from condensation. To evaluate the water-harvesting performance of these amphiphilic surfaces, we utilized a real-time recording water-harvesting platform to identify microscopic weight changes on the surfaces. Our findings indicated that the inclusion of glass particles in hydrophobic grooves, combined with 1.0 wt.% BN nanoparticles, enhanced the water-harvesting efficiency of the amphiphilic surfaces by more than 20%.

Dual-Energy-Barrier Stable Superhydrophobic Structures for Long Icing Delay

Using superhydrophobic surfaces (SHSs) with the water-repellent Cassie-Baxter (CB) state is widely acknowledged as an effective approach for anti-icing performances. Nonetheless, the CB state is susceptible to diverse physical phenomena (e.g., vapor condensation, gas contraction, etc.) at low temperatures, resulting in the transition to the sticky Wenzel state and the loss of anti-icing capabilities. SHSs with various micronanostructures have been empirically examined for enhancing the CB stability; however, the energy barrier transits from the metastable CB state to the stable Wenzel state and thus the CB stability enhancement is currently not enough to guarantee a well and appliable anti-icing performance at low temperatures. Here, we proposed a dual-energy-barrier design strategy on superhydrophobic micronanostructures. Rather than the typical single energy barrier of the conventional CB-to-Wenzel transition, we introduced two CB states (i.e., CB I and CB II), where the state transition needed to go through CB I and CB II then to Wenzel state, thus significantly improving the entire CB stability. We applied ultrafast laser to fabricate this dual-energy-barrier micronanostructures, established a theoretical framework, and performed a series of experiments. The anti-icing performances were exhibited with long delay icing times (over 27,000 s) and low ice-adhesion strengths (0.9 kPa). The kinetic mechanism underpinning the enhanced CB anti-icing stability was elucidated and attributed to the preferential liquid pinning in the shallow closed structures, enabling the higher CB-Wenzel transition energy barrier to sustain the CB state. Comprehensive durability tests further corroborated the potentials of the designed dual-energy-barrier structures for anti-icing applications.

Underwater Bionic Self-Healing Superhydrophobic Coating with the Synergetic Effect Of Hydrogen Bonds and Self-Formed Bubbles

The self-healing ability of superhydrophobic surfaces in air has attracted tremendous additions in recent years. Once the superhydrophobic surface is damaged underwater, water seeps into gaps among micro/nano structures. The air film diffuses into water and eventually disappears during immersion without actively replenishing the gas, which results in the impossible of self-healing. Here, an underwater self-healing superhydrophobic coating with the synergetic effect of hydrogen bonds and self-formed bubbles via the spraying method is fabricated. The movement of hydrogen bonds of the prepared polyurethane enables microstructures to reconstruct at room temperature and self-formed bubbles of effervescent materials underwater actively replenish gas before microstructures completely self-healing, achieving the self-healing property of the superhydrophobic coating. Moreover, the hydrophilic effervescent material is sprayed along with unmodified micron-scaled particles because modified nano-scale particles are key factors for the realization of superhydrophobic coating. An underwater stable superhydrophobic surface with pressure resistance (4.9 kPa) is demonstrated. This superhydrophobic coating also shows excellent drag reduction, anti-icing, and anti-corrosion properties. This facile and scalable method offers a new route that an underwater self-healing superhydrophobic coating executes the gas film recovery.

A Superhydrophobic Surface on a Superalloy Substrate with Properties of High Mechanical Strength and Self-Cleaning of Carbon Deposition

Laser processing is an efficient method for fabricating a superhydrophobic surface and has attracted much attention due to its multifunctionality. However, excessive laser processing, such as laser beam overlap and multiple scans, generates both a thick, brittle recast layer and a thin material thickness, thereby greatly reducing the mechanical strength of the substrate. In addition, there is no report on fabricating a superhydrophobic surface on a superalloy substrate whose application includes a self-cleaning property. This work proposes the fabrication of a superhydrophobic surface on a superalloy substrate with high mechanical strength by optimizing the laser processing parameters including laser power, scanning speed, line spacing, and number of scans. We found that the microstructures required by superhydrophobicity could be constructed with a single laser scan. which could guarantee a minimal loss of the mechanical strength. The fabricated superhydrophobic surface on the superalloy substrate exhibited excellent self-cleaning of carbon deposition, showing good application potential in the aero engine field.

Electrolytic Characteristics of Microhole Array Manufacturing Using Polyacrylamide Electrolyte in 304 Stainless Steel

Because of the ease with which oxide films form on its surfaces, stainless steel has strong corrosion resistance and excellent processing performance. Electrochemical machining (ECM) is a flexible process that can create microstructures on stainless steel (SS304); however, with traditional masked ECM, the efficiency and accuracy of microstructure machining are low. Proposed here is the use of a non-Newtonian fluid [polyacrylamide (PAM)] as the electrolyte. To date, there have been few papers on the electrochemical dissolution behavior of stainless-steel micromachining with a non-Newtonian fluid as the electrolyte. The aims of the study reported here were to investigate the electrochemical properties of SS304 with PAM and PAM-NaOH as electrolytes, and to explain their electrochemical corrosion mechanisms. The effects of different electrolytes were compared, and the polarization curves of SS304 in PAM and PAM-NaOH electrolyte solutions with different components were analyzed and compared with that in NaNO3 electrolyte. Then, the effects of the main processing parameters (pulse voltage, frequency, and duty ratio) on the machining performance were investigated in detail. A microhole array was obtained with a good quality comprising an average diameter of 330.11 µm, an average depth of 16.13 µm, and a depth-to-diameter ratio of 0.048. Using PAM to process microstructures on stainless-steel surfaces was shown to be feasible, and experiments indicated that the mixed electrolyte (PAM-NaOH) had not only the physical characteristics of a non-Newtonian fluid but also the advantages of a traditional electrolyte to dissolve processing products, and it effectively improved the processing accuracy of masked ECM for SS304.

Experimental and fluid flow simulation studies of laser-electrochemical hybrid manufacturing of micro-nano symbiotic superamphiphobic surfaces

Micro-nano symbiotic superamphiphobic surfaces can prevent liquids from adhering to metal surfaces and, as a result, improve their corrosion resistance, self-cleaning performance, pollution resistance, and ice resistance. However, the fabrication of stable and controllable micro-nano symbiotic superamphiphobic structures on metal surfaces commonly used in industry remains a significant challenge. In this study, a laser-electrochemical hybrid subtractive-additive manufacturing method was proposed and developed for preparing copper superamphiphobic surfaces. Both experimental and fluid simulation studies were carried out. Utilizing this novel hybrid method, the controllable preparation of superamphiphobic micro-nano symbiotic structures was realized. The experimental results showed that the prepared surfaces had excellent superamphiphobic properties following subsequent modification with low surface energy substances. The contact angles of water droplets and oil droplets on the surface following electrodeposition treatment reached values of 161 ± 4° and 151 ± 4°, respectively, which showed that the prepared surface possessed perfect superamphiphobicity. Both the fabrication method and the test results provided useful insights for the preparation of stable and controllable superamphiphobic structures on metal surfaces in the future.

Antiadhesion Superhydrophobic Bipolar Electrocoagulation Tweezers with High Conductivity and Stability

Irregularly shaped electrosurgical devices face significant challenges in electrosurgery due to serious blood and tissue adhesion. Superhydrophobic surfaces inspired by lotus leaves have attracted great attention for their promising antiadhesion properties. However, there are few methods for efficiently preparing superhydrophobic irregularly shaped bipolar electrocoagulation tweezers (BETs). Herein, we propose a simple and environmentally friendly method to fabricate antiadhesion superhydrophobic surfaces on BETs. The superhydrophobicity is obtained by combining laser texturing to form rough structures and low surface energy modification via stearic acid. The formation mechanism of superhydrophobicity is investigated through analyzing microstructures and chemical compositions by scanning electron microscopy, white-light interferometry, and X-ray photoelectron spectroscopy. The functionalized BET surfaces exhibit excellent water repellency with a contact angle of 159.6°, a roll-off angle of 1°, and a surface energy of 14.3 mJ/m2, possessing excellent antiadhesion properties against blood, chicken breast tissue, and pork tissue. Compared with ordinary BETs, the mass of blood, pork tissue, and chicken breast tissue adhered to the superhydrophobic BET is reduced by 97.70, 70.34, and 75.35%, respectively. Moreover, the superhydrophobic BETs have excellent conductivity and maintain good antiadhesion properties after low-temperature storage for 2 weeks, after being impacted by sand and blood and 30 cycles of tape peeling tests. With outstanding antiadhesion performance, the superhydrophobic BET may have promising application prospects in the electrosurgery field.

Nature-Inspired Surface Engineering for Efficient Atmospheric Water Harvesting

Atmospheric water harvesting is a sustainable solution to global water shortage, which requires high efficiency, high durability, low cost, and environmentally friendly water collectors. In this paper, we report a novel water collector design based on a nature-inspired hybrid superhydrophilic/superhydrophobic aluminum surface. The surface is fabricated by combining laser and chemical treatments. We achieve a 163° contrast in contact angles between the superhydrophilic pattern and the superhydrophobic background. Such a unique superhydrophilic/superhydrophobic combination presents a self-pumped mechanism, providing the hybrid collector with highly efficient water harvesting performance. Based on simulations and experimental measurements, the water harvesting rate of the repeating units of the pattern was optimized, and the corresponding hybrid collector achieves a water harvesting rate of 0.85 kg m-2 h-1. Additionally, our hybrid collector also exhibits good stability, flexibility, as well as thermal conductivity and hence shows great potential for practical application.

Solid-like Slippery Surface with Excellent Comprehensive Performance

Slippery surfaces with outstanding slippery performances have shown application prospects in various fields, including anti-icing, antifouling, droplet transportation, and fog collection. However, practical application of the existing slippery surfaces is limited by lubricating oil loss, low water-slippery ability, low surface robustness, complex processes, and high costs. To overcome these limitations, we propose a facile, low-cost method to create a solid-like slippery Al surface (SSS-Al) by mixing hydrophobic nano-ceramic coating, silicone oil, and nano-SiO₂, which shows excellent comprehensive performance. The SSS-Al shows exceptional water-slippery ability with a sliding angle of 5° and antifouling ability. Durability and chemical stability tests confirm the high surface durability and chemical stability of SSS-Al. Furthermore, SSS-Al exhibits anti-icing performance, fog collection ability, and electrochemical corrosion resistance, as well as demonstrates remarkable application prospects in important fields such as aerospace and shipbuilding.

Passive-Cooling Building Coating with Efficient Cooling Performance and Excellent Superhydrophobicity

Passive-cooling building materials can achieve cooling without external energy consumption, which is an energy-saving and environmentally friendly cooling method. However, the existing passive-cooling building materials have the limitations of high cost, complicated processes, and a toxic organic solvent, which hinders the passive-cooling technology applied in practical building. To overcome these limitations, we developed a facile, high-efficiency, non-toxic, and superhydrophobic passive-cooling building coating (SPCBC) with an efficient cooling capability and excellent durability that was composed of polydimethylsiloxane and SiO2. The fabricated SPCBC demonstrated a high reflectance and a high emittance, showing a superior cooling capability with a 14 °C temperature drop compared with a bare cement surface on a hot summer day. In addition, the SPCBC could not be wetted or contaminated by muddy water, corrosive aqueous solutions, or dust, which presented an excellent anti-fouling and self-cleaning capability. Moreover, the fabricated SPCBC could work outdoors for 30 days, withstand UV irradiation for 30 days, and resist accelerated aging for 100 h without any significant changes in the superhydrophobicity and the cooling capability, meaning that the SPCBC had an outstanding durability. This work provides a new method to facilitate passive-cooling technology to apply in practical building in hot weather regions of the world.

Enhanced water transportation on a superhydrophilic serial cycloid-shaped pattern

Spontaneous and directional water transportation (SDWT) is considered as an ideal water transportation method and has a great prospect in the aerospace and ship fields. Nonetheless, the existing SDWT has the limitation of a slow water transportation velocity because of its geometry structure configuration, which hinders the practical application of the SDWT. To overcome this limitation, we developed a new superhydrophilic serial cycloid-shaped pattern (SSCP) which was inspired by the micro-cavity shape of the Nepenthes. First, we experimentally found that the water transportation velocity on the SSCP was faster than that on the superhydrophilic serial wedge-shaped pattern (SSWP) and analyzed the faster water transportation mechanism. Then, the influence of the SSCP parameters on the transportation velocity was investigated by a single-factor experiment. In addition, the water transportation velocity on the SSCP was enhanced to 289 mm s^-1 by combining the single-factor experiment, orthogonal optimization design, streamline junction transition optimization, and pre-wet pattern, which was the fastest in the SDWT. Moreover, the SSCP demonstrated its superior capability in long-distance water transportation, gravity resistant water transportation, heat transfer, and fog collection. This finding shows remarkable application prospects in the high-performance fluid transportation system.