Quantification of soluble recalcitrant compounds in commercial thermal hydrolysis digestates

Mechanistic insights into melanoidins-induced hydrophilicity of thermal hydrolyzed sludge and its impact on dewaterability

Although thermal hydrolysis pretreatment enhances disposal efficiency of sludge, it inevitably leads to melanoidins formation, which will negatively impact the subsequent wastewater treatment processes. However, their effect on the dewaterability of thermal hydrolyzed sludge (THS) remains poorly understood. This study aimed to uncover the underlying mechanisms of how melanoidins affecting dewaterability of THS. Using resin-adsorption method to reduce melanoidins content by 50% led to 21% and 6% decreases in capillary suction time and specific resistance to filtration, respectively, and a 14% increase in sludge cake solid content. Conversely, accumulating melanoidins to 200% worsened THS dewaterability, altering surface morphology and reducing floc stability, which increased the content of bound water by 9%. Additionally, a higher melanoidins level increased the hydrophilic components in extracellular polymeric substances while reducing hydrophobic sites and structures. These findings indicate that melanoidins impair THS dewaterability by altering flocs spatial properties and increasing hydrophilic structures and components.

Development and standardization of spectrophotometric assay for quantification of thermal hydrolysis-origin melanoidins and its implication in antioxidant activity evaluation

Melanoidins are brown recalcitrant polymers originating from the thermal hydrolysis pretreatment (THP) of organic solid waste (OSW). Owing to their various formation pathways and complex structures, there is currently no reliable method to quantify melanoidins. In this study, a spectrophotometric method was developed to determine melanoidins concentration in different OSW. Three typical model Maillard reaction systems (glucose-glycine, glucose/fructose-20 amino acids, and dextran-bovine serum albumin) were used to acquire the characteristic peaks and establish standard curves. The results showed that a standard curve using glucose/fructose-20 amino acids model melanoidins at 280 nm was the optimal quantification method, because it had the best correlation with the physicochemical indicators of melanoidins and semi-quantification results calculated by excitation-emission matrix fluorescence. In addition, the applicability of the proposed method was evaluated using multiple real melanoidins samples extracted from thermally pretreated OSW under different THP conditions and food-derived melanoidins as well, demonstrating its validity and advantages. This study is the first to provide a simple, effective, and accurate method for quantifying THP-origin melanoidins from different sources. Remarkably, as a specific and important application scenario, the proposed quantification method was employed to investigate the concentration dependence of melanoidins antioxidation in thermally pretreated OSW.

Characterization of melanoidins in thermal hydrolysis sludge and effects on dewatering performance

Thermal hydrolysis pretreatment (THP) of sludge can form the refractory brown melanoidins due to the occurrence of the Maillard reaction, which adversely involves the subsequent sludge anaerobic digestion (AD) process. However, details of the generation pattern of melanoidins and how they affect the sludge dewaterability remain largely unknown. This work aims to determine an approach to characterize and quantify the melanoidins created by THP of sludge. On this basis, the effect of melanoidins on sludge dewatering performance was revealed by adding synthetic melanoidins to the mixed sludge. Experimental results showed that three-dimensional fluorescence-region integration (3DEEM-FRI) could effectively distinguish melanoidins from other organic substances and achieve semi-quantitative characterization in sludge. The melanoidins significantly deteriorated the sludge dewaterability, and the lowest solids content of the filter cake (TS) was only 17.78% at the addition of 480 mg (g TS)-1, which was a drop of about 20% compared to the control group. The mechanism investigations indicated that the internal structure of sludge becoming particularly complicated and the opportunities for molecules to collide with each other enlarged because of the contribution of melanoidins, resulting in the increment of the sludge apparent viscosity and consistency coefficient (k), a decline of the flow behavior index (n) and a weakening of flowability. Melanoidins could capture massive water molecules and carry negative charges with the decrease of sludge particle size and zeta potential value, which enhanced the electrostatic repulsion between sludge particles and abated the flocculation ability, thus further aggravating the sludge dewatering performance.

Thermal Hydrolysis of Sewage Sludge: A Case Study of a WWTP in Burgos, Spain

An evaluation of the energy and economic performance of thermal hydrolysis technologies is carried out on a theoretical basis. The wastewater treatment plant (WWTP) of Burgos (Spain) was the base scenario of this evaluation. Energy and mass balances were established considering the registered data of primary and secondary thickened sludge in the WWTP for 2011 to 2016. These balances were analysed considering five different scenarios, taking as Scenario 1, the plant operating with conventional mesophilic digestion. The scenarios considered commercially available technologies. The best results were obtained when hydrolysis was applied to digested sludge and sludge from the Solidstream® process. These two scenarios showed the best performance regarding volatile solid removal and lower demand for live steam, achieving a higher amount of biogas available for valorisation using combined heat and power (CHP) units. The main advantage of the hydrolysis process is the decrease in the volume of digesters and the amount of dewatered sludge needing final disposal. The Solidstream® process allowed a 35% increase in biogas available for engines and a 23% increase in electricity production.