Activation and conversion of alkanes in the confined space of zeolite-type materials

Microporous zeolite-type materials, with crystalline porous structures formed by well-defined channels and cages of molecular dimensions, have been widely employed as heterogeneous catalysts since the early 1960s, due to their wide variety of framework topologies, compositional flexibility and hydrothermal stability. The possible selection of the microporous structure and of the elements located in framework and extraframework positions enables the design of highly selective catalysts with well-defined active sites of acidic, basic or redox character, opening the path to their application in a wide range of catalytic processes. This versatility and high catalytic efficiency is the key factor enabling their use in the activation and conversion of different alkanes, ranging from methane to long chain n-paraffins. Alkanes are highly stable molecules, but their abundance and low cost have been two main driving forces for the development of processes directed to their upgrading over the last 50 years. However, the availability of advanced characterization tools combined with molecular modelling has enabled a more fundamental approach to the activation and conversion of alkanes, with most of the recent research being focused on the functionalization of methane and light alkanes, where their selective transformation at reasonable conversions remains, even nowadays, an important challenge. In this review, we will cover the use of microporous zeolite-type materials as components of mono- and bifunctional catalysts in the catalytic activation and conversion of C₁⁺ alkanes under non-oxidative or oxidative conditions. In each case, the alkane activation will be approached from a fundamental perspective, with the aim of understanding, at the molecular level, the role of the active sites involved in the activation and transformation of the different molecules and the contribution of shape-selective or confinement effects imposed by the microporous structure.

Atomic-Scale Designing of Zeolite Based Catalysts by Atomic Layer Deposition

Zeolite-supported catalysts have been widely used in the field of heterogeneous catalysis. Atomic-scale governing the metal or acid sites on zeolites still encounters great challenge in controllable synthesis and developing of novel catalysts. Atomic layer deposition (ALD), owing to its unique character of self-limiting surface reactions, becomes one of the most promising and controllable strategies to tailor the metallic deposition sites in atomic scale precisely. In this review, we present a comprehensive summary and viewpoint of recent research in designing and engineering the structural of zeolite-based catalysts via ALD method. A prior focus is laid on the deposition of metals on the zeolites with emphasis on the isolated states of metals, followed by introducing the selected metals into channels of zeolites associates with identifying the location of metals in and/or out of the channels. Subsequently, detailed analysis of tailoring the acid sites of different zeolites is provided. Assisted synthesis of zeolite and the regioselective deposition of metal on special sites to modify the structures of zeolites are also critically discussed. We further summarize the challenges of ALD with respect to engineering the active sites in heterogeneous zeolite-based catalysts and provide the perspectives on the development in this field.

A Comparative Analysis of In Vitro Toxicity of Synthetic Zeolites on IMR-90 Human Lung Fibroblast Cells

Broad industrial application of zeolites increases the opportunity of inhalation. However, the potential impact of different types and compositions of zeolite on cytotoxicity is still unknown. Four types of synthetic zeolites have been prepared for assessing the effect on lung fibroblast: two zeolite L (LTL-R and LTL-D), ZSM-5 (MFI-S), and faujasite (FAU-S). The cytotoxicity of zeolites on human lung fibroblast (IMR-90) was assessed using WST1 cell proliferation assay, mitochondrial function, membrane leakage of lactate dehydrogenase, reduced glutathione levels, and mitochondrial membrane potential were assessed under control. Intracellular changes were examined using transmission electron microscopy (TEM). Toxicity-related gene expressions were evaluated by PCR array. The result showed significantly higher toxicity in IMR-90 cells with FAU-S than LTL-R, LTL-D and MFI-S exposure. TEM showed FAU-S, spheroidal zeolite with a low Si/Al ratio, was readily internalized forming numerous phagosomes in IMR-90 cells, while the largest and disc-shaped zeolites showed the lowest toxicity and were located in submembranous phagosomes in IMR-90 cells. Differential expression of TNF related genes was detected using PCR arrays and confirmed using qRT-PCR analysis of selected genes. Collectively, the exposure of different zeolites shows different toxicity on IMR-90 cells.

Designer Synthesis of Ultra-Fine Fe-LTL Zeolite Nanocrystals

Nanosized zeolites with larger external surface area and decreased diffusion pathway provide many potential opportunities in adsorption, diffusion, and catalytic applications. Herein, we report a designer synthesis of ultra-fine Fe-LTL zeolite nanocrystals under very mild synthesis conditions. We prepared Fe-LTL zeolite nanocrystals synthesized using L precursor. The precursor is aging at room temperature to obtain zeolite L nuclei. In order to investigate more details of Fe-LTL zeolite nanocrystals, various characterizations including X-ray diffraction (XRD), inductively coupled plasma (ICP), diffuse reflectance ultraviolet-visible (UV-Vis) spectroscopy, confirm the tetrahedral Fe3+ species in the zeolite framework. Besides, scanning electron microscope (SEM), Fourier transform infrared spectrometer (FT-IR), dynamic light scattering (DLS) indicate that the average particle size of Fe-LTL zeolite crystals is approximately 30 nm. Thus, ultra-fine Fe-LTL zeolite with large external surface area and shorter diffusion pathway to the active sites might have great potential in the near future.

Zeolite Nanosheets Stabilize Catalyst Particles to Promote the Growth of Thermodynamically Unfavorable, Small-Diameter Carbon Nanotubes

A challenge in the synthesis of single-wall carbon nanotubes (SWCNTs) is the lack of control over the formation and evolution of catalyst nanoparticles and the lack of control over their size or chirality. Here, zeolite MFI nanosheets (MFI-Ns) are used to keep cobalt (Co) nanoparticles stable during prolonged annealing conditions. Environmental transmission electron microscopy (ETEM) shows that the MFI-Ns can influence the size and shape of nanoparticles via particle/support registry, which leads to the preferential docking of nanoparticles to four or fewer pores and to the regulation of the SWCNT synthesis products. The resulting SWCNT population exhibits a narrow diameter distribution and SWCNTs of nearly all chiral angles, including sub-nm zigzag (ZZ) and near-ZZ tubes. Theoretical simulations reveal that the growth of these unfavorable tubes from unsupported catalysts leads to the rapid encapsulation of catalyst nanoparticles bearing them; their presence in the growth products suggests that the MFI-Ns prevent nanoparticle encapsulation and prologue ZZ and near-ZZ SWCNT growth. These results thus present a path forward for controlling nanoparticle formation and evolution, for achieving size- and shape-selectivity at high temperature, and for controlling SWCNT synthesis.

Ultrafast Encapsulation of Metal Nanoclusters into MFI Zeolite in the Course of Its Crystallization: Catalytic Application for Propane Dehydrogenation

Encapsulating metal nanoclusters into zeolites combines the superior catalytic activity of the nanoclusters with high stability and unique shape selectivity of the crystalline microporous materials. The preparation of such bifunctional catalysts, however, is often restricted by the mismatching in time scale between the fast formation of nanoclusters and the slow crystallization of zeolites. We herein demonstrate a novel strategy to overcome the mismatching issue, in which the crystallization of zeolites is expedited so as to synchronize it with the rapid formation of nanoclusters. The concept was demonstrated by confining Pt and Sn nanoclusters into a ZSM-5 (MFI) zeolite in the course of its crystallization, leading to an ultrafast, in situ encapsulation within just 5 min. The Pt/Sn-ZSM-5 exhibited exceptional activity and selectivity with stability in the dehydrogenation of propane to propene. This method of ultrafast encapsulation opens up a new avenue for designing and synthesizing composite zeolitic materials with structural and compositional complexity.

Elucidating the restructuring-induced highly active bimetallic Pt–Co/KL catalyst for the aromatization of n-heptane

The restructured bimetallic Pt–Co/KL catalyst promotes the aromatization of n-heptane.

Highly Dispersed Single-Atom Pt and Pt Clusters in the Fe-Modified KL Zeolite with Enhanced Selectivity for n-Heptane Aromatization

Conversion of straight-chain paraffins into aromatics is particularly attractive but extremely challenging in the oil refining industry. Constructing the Pt-supported catalysts with high aromatic selectivity is vital. Here, we report a strategy to use Fe-modified KL zeolites to improve the Pt atom utilization efficiency and anchor them inside KL zeolite channels via atomic-layer deposition technique. A combination of highly dispersed single-atom Pt and electron-rich Pt clusters is fabricated on the KL zeolite through the creation of proper nucleation sites. The resulted catalyst (PtFe-1/KL) exhibits excellent performance for the n-heptane aromatization (90.1% aromatic selectivity) with an apparent activation energy of 131 kJ/mol and much enhanced stability at a relatively lower temperature (420 °C). Experimental analysis and density functional theory calculation demonstrate that the single-atom Pt might play a key role in the initial dehydrogenation of n-heptane to 1-heptene, and the superior stable Pt clusters encapsulated inside Fe-decorated KL zeolite channels accelerate the 1-heptene dehydrocyclization to aromatics. The synergetic interaction between single-atom Pt and Pt clusters enables the PtFe-1/KL catalyst to be one of the most effective n-heptane aromatization catalysts reported to date.

Study of PtOx/TiO₂ Photocatalysts in the Photocatalytic Reforming of Glycerol: The Role of Co-Catalyst Formation

In this study, relationships between preparation conditions, structure, and activity of Pt-containing TiO₂ photocatalysts in photoinduced reforming of glycerol for H₂ production were explored. Commercial Aerolyst^® TiO₂ (P25) and homemade TiO₂ prepared by precipitation-aging method were used as semiconductors. Pt co-catalysts were prepared by incipient wetness impregnation from aqueous solution of Pt(NH₃)₄(NO₃)₂ and activated by calcination, high temperature hydrogen, or nitrogen treatments. The chemico-physical and structural properties were evaluated by XRD, ¹H MAS NMR, ESR, XPS, TG-MS and TEM. The highest H₂ evolution rate was observed over P25 based samples and the H₂ treatment resulted in more active samples than the other co-catalyst formation methods. In all calcined samples, reduction of Pt occurred during the photocatalytic reaction. Platinum was more easily reducible in all of the P25 supported samples compared to those obtained from the more water-retentive homemade TiO₂. This result was related to the negative effect of the adsorbed water content of the homemade TiO₂ on Pt reduction and on particle growth during co-catalyst formation.

Influence of Different Zeolite Frameworks on the Geometry of Platinum(II)tetraammine Complex

The structural changes in the guest platinum(II)tetraammine complex due to the steric and electronic interactions with the host zeolite frameworks LTL, MWW, and Y have been investigated using density functional theory calculations. It is observed that the square planar geometry of platinum(II)tetraammine complex has been distorted to nonplanar geometry when encapsulated in supercages of zeolite framework. The distortion is found to be higher in LTL than that in Y and MWW frameworks, without affecting the nature of the zeolite framework. Geometrical parameters, highest occupied molecular orbital and lowest unoccupied molecular orbital energies, global hardness, and softness were calculated to understand the distortion in the pores of the zeolite matrix. The most plausible active site of the complex was identified using the Fukui functions.

Synthesis of nano-sized LTL zeolite by addition of a Ba precursor with superior n-octane aromatization performance

Nano-sized LTL zeolites obtained by the Ba-assisted method show improved catalytic performance in n-octane aromatization reaction.

Controllable deposition of Pt nanoparticles into a KL zeolite by atomic layer deposition for highly efficient reforming of n-heptane to aromatics

Small-sized Pt particles inside KL zeolite channels are supposed to facilitate the dehydrogenation and cyclization of n-heptane.

Perspectives on zeolite-encapsulated metal nanoparticles and their applications in catalysis

Recent strategies for the design of zeolites with unusual architectures and porosities offer many opportunities for the encapsulation of catalysts.

Site isolated complexes of late transition metals grafted on silica: challenges and chances for synthesis and catalysis

Grafting, quo vadis? The reasons for the aggregation of late transition metal complexes on oxide supports under reducing conditions and/or in the presence of π-accepting ligands are discussed, and strategies are suggested to prevent it.

A facile strategy to design zeolite L crystals with tunable morphology and surface architecture

Tailoring the anisotropic growth rates of materials to achieve desired structural outcomes is a pervasive challenge in synthetic crystallization. Here we discuss a method to selectively control the growth of zeolite crystals, which are used extensively in a wide range of industrial applications. This facile method cooperatively tunes crystal properties, such as morphology and surface architecture, through the use of inexpensive, commercially available chemicals with specificity for binding to crystallographic surfaces and mediating anisotropic growth. We examined over 30 molecules as potential zeolite growth modifiers (ZGMs) of zeolite L (LTL type) crystallization. ZGM efficacy was quantified through a combination of macroscopic (bulk) and microscopic (surface) investigations that identified modifiers capable of dramatically altering the cylindrical morphology of LTL crystals. We demonstrate an ability to tailor properties critical to zeolite performance, such as external porous surface area, crystal shape, and pore length, which can enhance sorbate accessibility to LTL pores, tune the supramolecular organization of guest-host composites, and minimize the diffusion path length, respectively. We report that a synergistic combination of ZGMs and the judicious adjustment of synthesis parameters produce LTL crystals with unique surface features, and a range of length-to-diameter aspect ratios spanning 3 orders of magnitude. A systematic examination of different ZGM structures and molecular compositions (i.e., hydrophobicity and binding moieties) reveal interesting physicochemical properties governing their efficacy and specificity. Results of this study suggest this versatile strategy may prove applicable for a host of framework types to produce unrivaled materials that have eluded more conventional techniques.

The use of NaX zeolite as a template to obtain a mono-atomic pt dispersion by impregnation with Pt(II) acetylacetonate/acetone solution

The incorporation of platinum into the cavities of NaX zeolite was realized by impregnation and thermal decomposition of the organometallic compound Pt(II)-acetylacetonate dissolved in acetone. A high dispersion of platinum to predominantly mono-atomic particles was achieved thanks to the tight fit of the Pt(II)-acetylacetonate molecules in the aperture of the zeolite supercage. Using the high angle annular dark field imaging technique of HRTEM, individual Pt particles situated within the zeolite crystals were, for the first time, clearly visible. This offers new possibilities of studying the distribution of incorporated metal particles along the crystal depth.

Novel granular materials with microcrystalline active surfaces: waste water treatment applications of zeolite/vermiculite composites

The application of zeolites as adsorbents for waste water management is limited by the facts that only synthetic zeolites have sufficient capacity and only natural zeolites can be manufactured in practical sizes for application, i.e. synthetic zeolites have too small a grain size to be used and natural zeolites have low adsorption capacities. This study seeks to resolve this problem by the manufacture of synthetic zeolites upon an expanded lamella matrix (vermiculite). The synthesized composite was tested to show whether it combined the useful properties of both natural and synthetic zeolites. The study compared: hydraulic conductivity, adsorption capacity and rate of attainment of equilibrium of the synthetic composite in comparison to both a natural and a synthetic zeolite. The results demonstrate that the vermiculite-based composite shows the same hydraulic properties as a natural clinoptilolite with similar grain size (2-5mm), however, the rate of adsorption and maximum coverage were improved by a factor of 4.

Oxide- and Zeolite-Supported Molecular Metal Complexes and Clusters: Physical Characterization and Determination of Structure, Bonding, and Metal Oxidation State

This article is a review of the physical characterization of well-defined site-isolated molecular metal complexes and metal clusters supported on metal oxides and zeolites. These surface species are of interest primarily as catalysts; as a consequence of their relatively uniform structures, they can be characterized much more precisely than traditional supported catalysts. The properties discussed in this review include metal nuclearity, oxidation state, and ligand environment, as well as metal-support interactions. These properties are determined by complementary techniques, including transmission electron microscopy; X-ray absorption, infrared, Raman, and NMR spectroscopies; and density functional theory. The strengths and limitations of these techniques are assessed in the context of results characterizing samples that have been investigated thoroughly and with multiple techniques. The depth of understanding of well-defined metal complexes and metal clusters on supports is approaching that attainable for molecular analogues in solution. The results provide a foundation for understanding the more complex materials that are typical of industrial catalysts.

Observation of ligand effects during alkene hydrogenation catalysed by supported metal clusters

Homogeneous organometallic catalysts and many enzymes activate reactants through coordination to metal atoms; that is, the reactants are turned into ligands and their reactivity controlled through other ligands in the metal's coordination sphere. In the case of supported metal clusters, catalytic performance is influenced by the support and by adsorbed reactants, intermediates or products. The adsorbates are usually treated as ligands, whereas the influence of the supports is usually ascribed to electronic interactions, even though metal clusters supported on oxides and zeolites form chemical bonds to support oxygen atoms. Here we report direct observations of the structure of supported metal clusters consisting of four iridium atoms, and the identification of hydrocarbon ligands bound to them during propene hydrogenation. We find that propene and molecular hydrogen form propylidyne and hydride ligands, respectively, whereas simultaneous exposure of the reactants to the supported iridium cluster yields ligands that are reactive intermediates during the catalytic propane-formation reaction. These intermediates weaken the bonding within the tetrahedral iridium cluster and the interactions between the cluster and the support, while replacement of the MgO support with gamma-Al2O3 boosts the catalytic activity tenfold, by affecting the bonding between the reactant-derived ligands and the cluster and therefore also the abundance of individual ligands. This interplay between the support and the reactant-derived ligands, whereby each influences the interaction of the metal cluster with the other, shows that the catalytic properties of supported metal catalysts can be tuned by careful choice of their supports.