Layered Double Hydroxide Based Polymer Nanocomposites

Advanced Flame-Retardant Methods for Polymeric Materials

Most organic polymeric materials have high flammability, for which the large amounts of smoke, toxic gases, heat, and melt drips produced during their burning cause immeasurable damages to human life and property every year. Despite some desirable results having been achieved by conventional flame-retardant methods, their application is encountering more and more difficulties with the ever-increasing high flame-retardant requirements such as high flame-retardant efficiency, great persistence, low release of heat, smoke, and toxic gases, and more importantly not deteriorating or even enhancing the overall properties of polymers. Under such condition, some advanced flame-retardant methods have been developed in the past years based on "all-in-one" intumescence, nanotechnology, in situ reinforcement, intrinsic char formation, plasma treatment, biomimetic coatings, etc., which have provided potential solutions to the dilemma of conventional flame-retardant methods. This review briefly outlines the development, application, and problems of conventional flame-retardant methods, including bulk-additive, bulk-copolymerization, and surface treatment, and focuses on the raise, development, and potential application of advanced flame-retardant methods. The future development of flame-retardant methods is further discussed.

Effects of Modified Layered Double Hydroxides on the Thermal Degradation and Combustion Behaviors of Intumescent Flame Retardant Polyethylene Nanocomposites

The flame retardancy of layered double hydroxides (LDHs) correlates with their structure and dispersion in a polymeric matrix. To improve the flame retardant effectiveness of Mg-Al LDH in polyethylene (PE), 2-carboxy ethyl (phenyl) phosphinic acid (CEPPA) was adopted as a flame retardant modifier to prepare CEPPA-intercalated LDH (CLDH) by the regeneration method, which was then exfoliated in PE by melt blending in the form of a masterbatch prepared from solution mixing. By compounding CLDH with intumescent flame retardant (IFR) composed of ammonium polyphosphate (APP) and pentaerythritol (PER), the thermal degradation and combustion behaviors of the flame retardant PE-based composites were investigated to reveal the flame retardant mechanism between CLDH and IFR in PE. The reactions between CLDH and IFR were revealed to make a predominant contribution to the compact and fully developed char of PE/IFR/CLDH, which enhanced the flame retardancy of the composites.

Layered Double Hydroxide (MgFeAl-LDH)-Based Polypropylene (PP) Nanocomposite: Mechanical Properties and Thermal Degradation

This work analyzes the thermal degradation and mechanical properties of iron (Fe)-containing MgAl layered double hydroxide (LDH)-based polypropylene (PP) nanocomposite. Ternary metal (MgFeAl) LDHs were prepared using the urea hydrolysis method, and Fe was used in two different concentrations (5 and 10 mol%). Nanocomposites containing MgFeAl-LDH and PP were prepared using the melt mixing method by a small-scale compounder. Three different loadings of LDHs were used in PP (2.5, 5, and 7.5 wt%). Rheological properties were determined by rheometer, and flammability was studied using the limiting oxygen index (LOI) and UL94 (V and HB). Color parameters (L*, a*, b*) and opacity of PP nanocomposites were measured with a spectrophotometer. Mechanical properties were analyzed with a universal testing machine (UTM) and Charpy impact test. The thermal behavior of MgFeAl-LDH/PP nanocomposites was studied using differential scanning calorimeter (DSC) and thermogravimetric analysis (TGA). The morphology of LDH/PP nanocomposites was analyzed with a scanning electron microscope (SEM). A decrease in melt viscosity and increase in burning rate were observed in the case of iron (Fe)-based PP nanocomposites. A decrease in mechanical properties interpreted as increased catalytic degradation was also observed in iron (Fe)-containing PP nanocomposites. Such types of LDH/PP nanocomposites can be useful where faster degradation or faster recycling of polymer nanocomposites is required because of environmental issues.

Influence of Fillers and Ionic Liquids on the Crosslinking and Performance of Natural Rubber Biocomposites

This work concerns the effect of fillers and ionic liquids on the cure characteristics of natural rubber (NR) compounds, as well as the mechanical and thermal properties of the vulcanizates. Three types of white filler were applied, such as cellulose, nanosized silica and hydrotalcite, to modify the performance of NR composites. Additionally, ionic liquids (ILs) with bromide anion and different cations, i.e., 1-butyl-3-methylimidazolium (Bmi) and 1-butyl-3-methylpyrrolidinium (Bmpyr), were used to improve the cure characteristics of NR compounds and functional properties of the vulcanizates. The type of filler and the structure of ILs were proved to affect the rheometric properties and cure characteristics of NR compounds as well as the performance of the NR vulcanizates. Owing to the adsorption of curatives onto the surface, silica reduced the activity of the crosslinking system, prolonging the optimal vulcanization time of NR compounds and reducing the crosslinking degree of the elastomer. However, silica-filled NR exhibited the highest thermal stability. Hydrotalcite increased the crosslink density and, consequently, the mechanical properties of the vulcanizates, but deteriorated their thermal stability. ILs beneficially influenced the cure characteristics of NR compounds, as well as the crosslink density and mechanical performance of the vulcanizates, particularly those filled with silica. Cellulose did not significantly affect the vulcanization of NR compounds and crosslink density of the vulcanizates compared to the unfilled elastomer, but deteriorated their tensile strength. On the other hand, cellulose improved the thermal stability and did not considerably alter the damping properties of the vulcanizates.

A Novel Green Approach to Synthesize Curcuminoid-Layered Double Hydroxide Nanohybrids: Adroit Biomaterials for Future Antimicrobial Applications

Thermal instability, photodegradation, and poor bioavailability of natural active ingredients are major drawbacks in developing effective natural product-based antimicrobial formulations. These inherited issues could be fruitfully mitigated by the introduction of natural active ingredients into various nanostructures. This study focuses on the development of a novel green mechanochemical synthetic route to incorporate curcuminoids into Mg-Al-layered double hydroxides. The developed one-pot and scalable synthetic approach makes lengthy synthesis procedures using toxic solvents redundant, leading to improved energy efficiency. The hydrotalcite-shaped nanohybrids consist of surface and interlayer curcuminoids that have formed weak bonds with layered double hydroxides as corroborated by X-ray diffractograms, X-ray photoelectron spectra, and Fourier transmission infrared spectra. The structural and morphological properties resulted in increased thermal stability of curcuminoids. Slow and sustained release of the curcuminoids was observed at pH 5.5 for a prolonged time up to 7 h. The developed nanohybrids exhibited zeroth-order kinetics, favoring transdermal application. Furthermore, the efficacy of curcuminoid incorporated LDHs (CC-LDH) as an anticolonization agent was investigated against four wound biofilm-forming pathogens, Pseudomonas aeruginosa, Staphylococcus aureus, methicillin-resistant Staphyloccocus aureus, and Candida albicans, using a broth dilution method and an in vitro biofilm model system. Microbiological studies revealed a 54-58% reduction in biofilm formation ability of bacterial pathogens in developed nanohybrids compared to pure curcuminoids. Therefore, the suitability of these green-chemically synthesized CC-LDH nanohybrids for next-generation antimicrobial applications with advanced dermatological/medical properties is well established.

Biodegradation of Poly (Butylene Succinate) (PBS)/Stearate Modified Magnesium-Aluminium Layered Double Hydroxide Composites under Marine Conditions Prepared via Melt Compounding

In the present work, polybutylene succinate (PBS)/stearate modified magnesium-aluminium layered double hydroxide (St-Mg-Al LDH) composites were prepared via melt processing and the effect of different loadings of St-Mg-Al LDH on the degradation behaviour of PBS under marine conditions was investigated. The morphological, mechanical and thermal characteristics of the composites were studied using different characterisation techniques. Optical imaging and scanning electron microscopy revealed that the incorporation of St-Mg-Al LDH accelerates the degradation of PBS along with the activity of microorganisms adhered to the composite films. PBS/St-Mg-Al LDH composites are found to have lower thermal degradation temperatures than those of pure PBS. The decrease in thermal stability is correlated with the degradation of PBS due to the catalytic action Mg and Al present in LDH. Tensile and DMA analysis revealed that the addition of St-Mg-Al LDH did not have a significant impact on the mechanical properties of PBS.

Cobalt chromium-layered double hydroxide, α- and β- Co(OH)2 and amorphous Cr(OH)3: synthesis, modification and characterization

Cobalt-chromium layered double hydroxide (CoCr LDH), α- and β- Co(OH)₂ and amorphous Cr(OH)₃ have been synthesized under different reaction conditions. The obtained CoCr LDH was modified by stearic acid (SA) and sodium stearate (SS). The obtained samples have been characterized by X-ray diffraction (XRD), Scanning electron microscope (SEM), Ultraviolet-visible- (UV-Vis), Fourier transform infrared- (FTIR) and Energy-dispersive X-ray- (EDX) spectroscopy. The influence of reaction conditions on product composition, structural and optical properties of the samples have been discussed in detail. The basal spacing of CoCr-LDH increased from 7.366 Å to 7.428 Å and 25.214Å after the intercalation by stearic acid and sodium stearate, respectively. The average particles size by SEM analyze was estimated to be approximately 100-150 nm and 30-50 nm for CoCr-LDH_0.6M(90°C) and CoCr-LDH_0.6M(90°C)/SS nanostructures, respectively. Mixed hydroxides like α- and β- Co(OH)₂ have been obtained along with LDH at lower pH value (pH ∼ 7). The number of diffraction peaks corresponding to β-Co(OH)₂ has increased with relatively decreasing of Co²⁺ ions in the reaction medium. At high chromium concentrations (Co²⁺:Cr³⁺ = 1:3 and 1:5), amorphous Cr(OH)₃ were formed in the experiment.

Synthesis and characterization of MgAl-DBS LDH/PLA composite by sonication-assisted masterbatch (SAM) melt mixing method

This research work is based on the comparison of the mixing phenomena of magnesium–aluminum (MgAl) layered double hydroxides (LDHs) intercalated by dodecylbenzene sulfonate (MgAl-DBS) in poly(lactic acid) (PLA). Two mixing techniques were used to compare the dispersion of LDHs in PLA such as sonication-assisted masterbatch (SAM) melt mixing and direct melting (DM) methods. MgAl LDHs synthesized by the urea hydrolysis method and intercalated with DBS anions using anion exchange reaction and were used in different ratios in PLA (1.25, 2.5, and 5 wt%). MgAl LDHs and their anion intercalation were studied by the X-ray diffraction analysis (XRD) method. Different properties of LDH/PLA composites were compared to analyze the effect of these mixing techniques. Dispersion and exfoliation of LDHs in PLA were investigated by X-ray diffraction analysis (XRD) and transmission electron microscopy (TEM). Influences on the rheological properties were evaluated by analyzing the complex viscosities (η*), storage modulus (G′) and loss modulus (G′′) by using a rheometer. The thermal properties, thermal stability and effect on crystallinity of composites made with the two mixing techniques were analyzed by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) respectively. The mixing mechanism and amount of MgAl-DBS LDHs have a notable effect on the properties of PLA composites with sonication-assisted masterbatch melt mixing techniques giving better dispersion of LDHs in PLA composites as compared to direct melt mixing.

This research work is based on the comparison of the mixing phenomena of magnesium–aluminum (MgAl) layered double hydroxides (LDHs) intercalated by dodecylbenzene sulfonate (MgAl-DBS) in poly(lactic acid) (PLA).

Nanocomposite latexes containing layered double hydroxides via RAFT-assisted encapsulating emulsion polymerization

Successful encapsulation of LDH nanoplatelets into latex particles.

Intercalation and structural aspects of macroRAFT agents into MgAl layered double hydroxides

Increasing attention has been devoted to the design of layered double hydroxide (LDH)-based hybrid materials. In this work, we demonstrate the intercalation by anion exchange process of poly(acrylic acid) (PAA) and three different hydrophilic random copolymers of acrylic acid (AA) and n-butyl acrylate (BA) with molar masses ranging from 2000 to 4200 g mol^-1 synthesized by reversible addition-fragmentation chain transfer (RAFT) polymerization, into LDH containing magnesium(II) and aluminium(III) intralayer cations and nitrates as counterions (MgAl-NO₃ LDH). At basic pH, the copolymer chains (macroRAFT agents) carry negative charges which allowed the establishment of electrostatic interactions with the LDH interlayer and their intercalation. The resulting hybrid macroRAFT/LDH materials displayed an expanded interlamellar domain compared to pristine MgAl-NO₃ LDH from 1.36 nm to 2.33 nm. Depending on the nature of the units involved into the macroRAFT copolymer (only AA or AA and BA), the intercalation led to monolayer or bilayer arrangements within the interlayer space. The macroRAFT intercalation and the molecular structure of the hybrid phases were further characterized by Fourier transform infrared (FTIR) and solid-state ¹³C, ¹H and ²⁷Al nuclear magnetic resonance (NMR) spectroscopies to get a better description of the local structure.

Synthesis and characterization of vinyl ester/inorganic layered material nanocomposites

We present the osmotic swelling method for in situ free radical polymerization of well dispersed VE nanocomposites, which are expected to effectively help the development of wind blades.

Poly(butylene succinate) bionanocomposites: a novel bio-organo-modified layered double hydroxide for superior mechanical properties

Bionanocomposites based on poly(butylene succinate) and a novel organo-modified layered double hydroxide have been prepared by in situ polymerization.

Effect of organically modified Ni–Al layered double hydroxide loading on the thermal and morphological properties of l-methionine containing poly(amide-imide) nanocomposites

This work deals with the synthesis of an organically modified Ni–Al layered double hydroxide (LDH) and the effect of the LDH loading on the thermal and morphological behavior of poly(amide-imide)/Ni–Al LDH nanocomposites.

Ion exchange and intercalation properties of layered double hydroxides towards halide anions

The selectivity towards halides and the mechanism of ion exchange of ZnAl-LDH in the chloride form (X⁻ = F⁻, Br⁻, I⁻) were investigated using ion exchange isotherms of Cl⁻/X⁻.

Graphene-based nafion nanocomposite membranes: enhanced proton transport and water retention by novel organo-functionalized graphene oxide nanosheets

Novel nanostructured organo-modified layered materials based on graphene oxide carrying various hydrophilic functional groups (-NH(2), -OH, -SO(3)H) are prepared and tested as nanofillers for the creation of innovative graphene-based Nafion nanocomposites. The hybrid membranes are characterized by a combination of analytical techniques, which show that highly homogeneous exfoliated nanocomposites are created. The pulsed field gradient NMR technique is used to measure the water self-diffusion coefficients. Remarkable behavior at temperatures up to 140 °C is observed for some composite membranes, thereby verifying the exceptional water retention property of these materials. Dynamic mechanical analysis shows that hybrid membranes are much stiffer and can withstand higher temperatures than pure Nafion.