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Guo Y, Liu G, Ning Y, Li X, Hu S, Zhao J, Qu Y. Production of cellulosic ethanol and value-added products from corn fiber. BIORESOUR BIOPROCESS 2022; 9:81. [PMID: 38647596 PMCID: PMC10991675 DOI: 10.1186/s40643-022-00573-9] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/22/2022] [Accepted: 08/03/2022] [Indexed: 11/10/2022] Open
Abstract
Corn fiber, a by-product from the corn processing industry, mainly composed of residual starch, cellulose, and hemicelluloses, is a promising raw material for producing cellulosic ethanol and value-added products due to its abundant reserves and low costs of collection and transportation. Now, several technologies for the production of cellulosic ethanol from corn fiber have been reported, such as the D3MAX process, Cellerate™ process, etc., and part of the technologies have also been used in industrial production in the United States. The ethanol yields range from 64 to 91% of the theoretical maximum, depending on different production processes. Because of the multicomponent of corn fiber and the complex structures highly substituted by a variety of side chains in hemicelluloses of corn fiber, however, there are many challenges in cellulosic ethanol production from corn fiber, such as the low conversion of hemicelluloses to fermentable sugars in enzymatic hydrolysis, high production of inhibitors during pretreatment, etc. Some technologies, including an effective pretreatment process for minimizing inhibitors production and maximizing fermentable sugars recovery, production of enzyme preparations with suitable protein compositions, and the engineering of microorganisms capable of fermenting hexose and pentose in hydrolysates and inhibitors tolerance, etc., need to be further developed. The process integration of cellulosic ethanol and value-added products also needs to be developed to improve the economic benefits of the whole process. This review summarizes the status and progresses of cellulosic ethanol production and potential value-added products from corn fiber and presents some challenges in this field at present.
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Affiliation(s)
- Yingjie Guo
- State Key Laboratory of Microbial Technology, Shandong University, No. 72, Binhai Road, Qingdao, 266237, Shandong, China
| | - Guodong Liu
- State Key Laboratory of Microbial Technology, Shandong University, No. 72, Binhai Road, Qingdao, 266237, Shandong, China
| | - Yanchun Ning
- Research Institute of Jilin Petrochemical Company, PetroChina, No. 27, Zunyidong Road, Jilin City, 132021, Jilin, China
| | - Xuezhi Li
- State Key Laboratory of Microbial Technology, Shandong University, No. 72, Binhai Road, Qingdao, 266237, Shandong, China.
| | - Shiyang Hu
- Research Institute of Jilin Petrochemical Company, PetroChina, No. 27, Zunyidong Road, Jilin City, 132021, Jilin, China
| | - Jian Zhao
- State Key Laboratory of Microbial Technology, Shandong University, No. 72, Binhai Road, Qingdao, 266237, Shandong, China.
| | - Yinbo Qu
- State Key Laboratory of Microbial Technology, Shandong University, No. 72, Binhai Road, Qingdao, 266237, Shandong, China
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Sharma B, Larroche C, Dussap CG. Comprehensive assessment of 2G bioethanol production. BIORESOURCE TECHNOLOGY 2020; 313:123630. [PMID: 32561105 DOI: 10.1016/j.biortech.2020.123630] [Citation(s) in RCA: 42] [Impact Index Per Article: 10.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/31/2020] [Revised: 05/30/2020] [Accepted: 06/02/2020] [Indexed: 05/06/2023]
Abstract
The advancements in second-generation bioethanol produced from lignocellulosic biomass, such as crops residues, woody crops or energy grasses are gaining momentum. Though, they are still representing less than 3% of total bioethanol production, the GHG reduction potential is higher than for 1G-bioethanol. The environmental impacts of bioethanol production are totally dependent on feedstock availability and conversion technology. The biochemical conversion route must overcome several technological and economical challenges such as pre-treatment, fermentation, hydrolysis process and separation. A completely mature technology is still to be developed and must adapted to the nature of the feedstock. Nevertheless, using process simulation software, Life Cycle Assessment and integrating the different steps of bioresource harvesting and treatment processes, including the energy balances and the water requirements, it is shown that 2G bioethanol production will reduce environmental impacts provided the evaluation addresses a long-time perspective, including all conversion steps and the regeneration of the bioresource.
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Affiliation(s)
- Bhawna Sharma
- Institut Pascal, UMR Université Clermont Auvergne, CNRS, SIGMA Clermont, 4 avenue Blaise Pascal, BP 206, 63178 Aubière cedex, France
| | - Christian Larroche
- Institut Pascal, UMR Université Clermont Auvergne, CNRS, SIGMA Clermont, 4 avenue Blaise Pascal, BP 206, 63178 Aubière cedex, France
| | - Claude-Gilles Dussap
- Institut Pascal, UMR Université Clermont Auvergne, CNRS, SIGMA Clermont, 4 avenue Blaise Pascal, BP 206, 63178 Aubière cedex, France.
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