Ferrite recrystallization and austenite formation in cold-rolled intercritically annealed steel

The Effects of Super-Fast Heating Rate and Holding Time on the Microstructure and Properties of DP Fe-0.16C-1.4Mn Sheet Steel

This study investigates the influence of super-fast heating rate and holding time on the microstructure and mechanical properties of dual-phase (DP) Fe-0.16C-1.4Mn sheet steel. Super-fast heating and cooling rates were achieved via induction heating and gas quenching. The results were also compared with those for a conventional low-speed heat treatment. The microstructures were characterized in detail using X-ray diffraction, scanning electron microscopy, electron backscatter diffraction, and electron probe microanalysis. The results showed that the layered structure of the DP Fe-0.16C-1.4Mn steel after super-fast heating was mainly composed of recrystallized ferrite, martensite clusters, and a small amount of residual austenite. Compared with the conventional method, super-fast heating significantly refined the grains and improved yield and tensile strength, but it slightly reduced the elongation. The fraction of martensite, which depends on the nucleation and growth behavior of austenite, was significantly affected by the heating rate and holding time. The DP structure of Fe-0.16C-1.4Mn steel had an atypical layered heterogeneous structure, with an uneven plastic strain between the two phases occurring during the deformation process, which is something that can improve fracture elongation.

Development of Desirable Fine Ferrite Grain Size and Random Second Phase Dual-Phase Steel Microstructures Using Composition and/or Processing Modifications

Microstructural morphology is known to have a significant impact on the mechanical properties of dual-phase steels. A fine ferrite grain size and random distribution of small second phase islands are desirable to provide superior isotropic properties compared to the banded second phase distribution that is typical for this type of steel. A rapid alloy prototyping (RAP) facility has been used to investigate three different DP 800 variants by systematically varying the compositions and/or process parameters compared to the ‘standard’ DP800 composition and processing that gives a banded microstructure. For Variant 1, the heating rate during the annealing cycle after cold rolling varied between 0.65 and 30 °C/s for the 45%, 60% and 75% cold reduction samples. It was found that a cold reduction of 75% and heating rate of 15 °C/s resulted in the microstructure that can give the best combination of strength and ductility because of the fine grain size and high martensite volume fraction. For Variant 2, the effect of changing the hot rolled (HR) microstructure (ferrite–pearlite, ferrite–bainite or martensite) on the final microstructure was investigated. Both the ferrite–50% bainite and fully martensite/bainite HR materials for all cold reductions resulted in annealed microstructures with necklace martensite morphology and finer ferrite grains compared to the ferrite–pearlite HR material, which gave a typical banded ferrite–martensite microstructure with a coarser ferrite grain size. For Variant 3, the Mn content was reduced, and increased Nb was used to achieve higher pancaking during the hot rolling stage, which refined ferrite grains in the HR condition with the same hardness. After annealing with the standard parameters only the 45% cold-reduced material produced a finer ferrite grain size than the standard material, whereas the 60% and 75% cold-reduced samples required a higher heating rate to achieve finer ferrite grain sizes due to rapid recrystallisation and growth kinetics.

The Influence of Annealing Temperature on the Morphology of Structures and the Mechanical Properties of Prequenching-Quenching and Partitioning Steel

In this study, we comparatively study the microstructures and mechanical properties of prequenching—quenching and partitioning (QQ&P) and traditional Q&P samples at different annealing temperatures (intercritical annealing temperatures). When the annealing temperature is 780 °C, the ferrite and retained austenite in QQ&P samples with lath and blocky morphologies. The lath retained austenite is mainly distributed along the lath ferrite. As the annealing temperature increases, the lath ferrite recrystallizes and gradually grows into the blocky (equiaxed) shape, leading to a decrease in the lath retained austenite content. When the annealing temperature increases to 870 °C, the ferrite content decreases significantly, and the retained austenite is mainly blocky and thin film, distributed at the boundaries of prior austenite grains and between martensite laths, respectively. Different from QQ&P samples, the ferrite and retained austenite in Q&P samples are mainly blocky when the annealing temperature is 780 °C or 810 °C. When the annealing temperature is increased to 870 °C, the microstructures of the Q&P sample are basically the same as that of the QQ&P sample. The 780 °C-QQ&P sample and the 810 °C-QQ&P sample have higher total elongation and product of strength and elongations (PSEs) than their counterpart Q&P samples due to the fact that lath ferrite and retained austenite are conducive to carbon diffusion and carbon homogenization in austenite grains, thereby improving the thermal stability and volume fraction of the retained austenite. In addition, the lath structures can release local stress concentration and delay the formation of voids and microcracks. The difference of mechanical properties between QQ&P samples and Q&P samples decreases with the increase in the annealing temperature. The results show that the low annealing temperature combined with prequenching—Q&P heat treatments can significantly improve the elongation and PSE of Q&P steel.

Effect of Prior Cold Reduction of C–Si–Mn Hot-Rolled Sheet on Microstructures and Mechanical Properties after Quenching and Partitioning Treatment

This paper studies the microstructures and mechanical properties of quenching and partitioning (Q&P) samples prepared with 35% and 75% cold reduction sheets at an annealing temperature of 810 °C (intercritical temperature). The results indicate that prior cold reduction could significantly influence the ferrite recovery and recrystallization during intercritical annealing, which changes the size and distribution of the ferrite and retained austenite in the Q&P samples. Compared with the 75%—Q&P sample, the 35%—Q&P sample had smaller recrystallized ferrite and retained austenite grains, a higher volume fraction of retained austenite, and a more uneven size distribution of retained austenite. The 35%—Q&P sample presented better total elongation and a higher product of strength and elongation (PSE) than the 75%—Q&P sample. The higher total elongation was related to the higher content and uneven size distribution of retained austenite for they strengthened the TRIP effect and improved the uniform elongation of the sample. The results proved that Q&P steel prepared with a cold-rolled sheet with lower reduction exhibits a better combination of strength and plasticity due to the fact that lower reduction can delay the growth rate of austenite and recrystallized ferrite grains during the intercritical annealing stage.

On the Simultaneous Improving of Strength and Elongation in Dual Phase Steels via Cold Rolling

The ferrite-pearlite microstructure was cold-rolled to form dual phase (DP) steels, the percentage reduction of which varied. To do so, the steels were annealed in two steps and then the workpiece underwent water quenching. Accordingly, a decrease was observed in the average size of the ferrite grains, from above 15 µm to below 2 µm, subsequent to the thermomechanical processing. By an increase in the reduction percentage, the volume fraction of martensite grew. The balance between strength and elongation also improved nearly 3 times, equivalent to approximately 37,297 MPa% in DP in comparison to 11,501 MPa% in the ferrite-pearlite microstructure, even after 50% cold-rolling. Based on Hollomon and differential Crussard-Jaoul (DC–J) analyses, the DP steels under investigation deformed in two and three stages, respectively. The modified C–J (MC–J) analysis, however, revealed that the deformation process took place in four stages. The rate of strain hardening at the onset of the deformation process was rather high in all DP steels. The given rate increased once the size of the ferrite grains reduced; an increase in the volume fraction of martensite due to larger percentage of reduction also contributed to the higher rate of strain hardening. The observation of the fractured surfaces of the tensile specimens indicated ductile fracture of the studied DP steels.

Strong Interactions between Austenite and the Matrix of Medium-Mn Steel during Intercritical Annealing

The effects of heat treatment on the microstructure evolution was studied in regards to austenite nucleation and grain growth. It was found that the austenite nucleation and matrix recrystallization kinetics of samples annealed at 675 °C for different times were revealed, implying a strong interaction between the ferrite matrix and austenite was revealed. The recrystallization of the matrix during annealing provided favorable conditions for austenite nucleation and growth, and the formation of austenite during this process reduced the matrix recrystallization kinetics, thus delaying the recrystallization process of the matrix around the austenite grains. The statistical results for the austenite grain size under different annealing temperatures indicated that the average grain size of the austenite slightly increases with increasing of the annealing temperature, but the austenite with the largest grain size grows faster at the same temperature. This difference is attributed to the strict Kurdjumov Sachs (KS) orientation relationship (OR) between the austenite grains and the matrix, because the growth of austenite with a strict KS OR with the matrix is often inhibited during annealing. In contrast, the austenite maintains a non-strict KS OR with the matrix and can grow preferentially with increasing annealing temperature and time.

Accelerated Ferrite-to-Austenite Transformation During Intercritical Annealing of Medium-Manganese Steels Due to Cold-Rolling

Prior cold deformation is known to influence the ferrite-to-austenite (α → γ) transformation in medium-manganese (Mn) steels that occurs during intercritical annealing. In the present study, a 7Mn steel with ultra-low residual carbon content and varying amounts of prior cold deformation was intercritically annealed using various heating rates in a dilatometer. The study was conducted using an ultra-low carbon steel so that assessments of austenite formation during intercritical annealing would reflect the effects of cold deformation on the α → γ transformation and Mn partitioning and not effect cementite formation and dissolution or paraequilibrium partitioning induced austenite growth from carbon. Increasing prior cold deformation was found to decrease the Ac1 temperature, increase austenite volume fraction during intercritical annealing, and increase the amount of austenite nucleation sites. Phase field simulations were also conducted in an attempt to simulate the apparent accelerated α → γ transformation with increasing prior cold deformation. Mechanisms for accelerated α → γ transformation explored with phase field simulations included an increase in the amount of austenite nucleation sites and an increased Mn diffusivity in ferrite. Simulations with different amounts of austenite nucleation sites and Mn diffusivity in ferrite predicted significant changes in the austenite volume fraction during intercritical annealing.