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Schiewe T, Gutschmann B, Santolin L, Waldburger S, Neubauer P, Hass R, Riedel SL. Real-time monitoring of biomass during Escherichia coli high-cell-density cultivations by in-line photon density wave spectroscopy. Biotechnol Bioeng 2023; 120:2880-2889. [PMID: 37272419 DOI: 10.1002/bit.28460] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/23/2023] [Revised: 05/19/2023] [Accepted: 05/22/2023] [Indexed: 06/06/2023]
Abstract
An efficient monitoring and control strategy is the basis for a reliable production process. Conventional optical density (OD) measurements involve superpositions of light absorption and scattering, and the results are only given in arbitrary units. In contrast, photon density wave (PDW) spectroscopy is a dilution-free method that allows independent quantification of both effects with defined units. For the first time, PDW spectroscopy was evaluated as a novel optical process analytical technology tool for real-time monitoring of biomass formation in Escherichia coli high-cell-density fed-batch cultivations. Inline PDW measurements were compared to a commercially available inline turbidity probe and with offline measurements of OD and cell dry weight (CDW). An accurate correlation of the reduced PDW scattering coefficient µs ' with CDW was observed in the range of 5-69 g L-1 (R2 = 0.98). The growth rates calculated based on µs ' were comparable to the rates determined with all reference methods. Furthermore, quantification of the reduced PDW scattering coefficient µs ' as a function of the absorption coefficient µa allowed direct detection of unintended process trends caused by overfeeding and subsequent acetate accumulation. Inline PDW spectroscopy can contribute to more robust bioprocess monitoring and consequently improved process performance.
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Affiliation(s)
- Thomas Schiewe
- Institute of Chemistry, innoFSPEC, University of Potsdam, Potsdam, Germany
- PDW Analytics GmbH, Potsdam, Germany
- Institute of Biotechnology, Chair of Bioprocess Engineering, Technische Universität Berlin, Berlin, Germany
| | - Björn Gutschmann
- Institute of Biotechnology, Chair of Bioprocess Engineering, Technische Universität Berlin, Berlin, Germany
| | - Lara Santolin
- Institute of Biotechnology, Chair of Bioprocess Engineering, Technische Universität Berlin, Berlin, Germany
| | - Saskia Waldburger
- Institute of Biotechnology, Chair of Bioprocess Engineering, Technische Universität Berlin, Berlin, Germany
| | - Peter Neubauer
- Institute of Biotechnology, Chair of Bioprocess Engineering, Technische Universität Berlin, Berlin, Germany
| | - Roland Hass
- Institute of Chemistry, innoFSPEC, University of Potsdam, Potsdam, Germany
- PDW Analytics GmbH, Potsdam, Germany
| | - Sebastian L Riedel
- Institute of Biotechnology, Chair of Bioprocess Engineering, Technische Universität Berlin, Berlin, Germany
- Department VIII-Mechanical Engineering, Event Technology and Process Engineering, Environmental and Bioprocess Engineering Laboratory, Berliner Hochschule für Technik, Berlin, Germany
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Kunz P, Stuckenberger E, Hausmann K, Gentiluomo L, Neustrup M, Michalakis S, Rieser R, Romeijn S, Wichmann C, Windisch R, Hawe A, Jiskoot W, Menzen T. Understanding opalescence measurements of biologics – A comparison study of methods, standards, and molecules. Int J Pharm 2022; 628:122321. [DOI: 10.1016/j.ijpharm.2022.122321] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/08/2022] [Revised: 10/14/2022] [Accepted: 10/15/2022] [Indexed: 11/06/2022]
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Sandmann M, Münzberg M, Bressel L, Reich O, Hass R. Inline monitoring of high cell density cultivation of Scenedesmus rubescens in a mesh ultra-thin layer photobioreactor by photon density wave spectroscopy. BMC Res Notes 2022; 15:54. [PMID: 35168633 PMCID: PMC8845379 DOI: 10.1186/s13104-022-05943-2] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/30/2021] [Accepted: 02/01/2022] [Indexed: 11/30/2022] Open
Abstract
Objective Due to multiple light scattering that occurs inside and between cells, quantitative optical spectroscopy in turbid biological suspensions is still a major challenge. This includes also optical inline determination of biomass in bioprocessing. Photon Density Wave (PDW) spectroscopy, a technique based on multiple light scattering, enables the independent and absolute determination of optical key parameters of concentrated cell suspensions, which allow to determine biomass during cultivation. Results A unique reactor type, called “mesh ultra-thin layer photobioreactor” was used to create a highly concentrated algal suspension. PDW spectroscopy measurements were carried out continuously in the reactor without any need of sampling or sample preparation, over 3 weeks, and with 10-min time resolution. Conventional dry matter content and coulter counter measurements have been employed as established offline reference analysis. The PBR allowed peak cell dry weight (CDW) of 33.4 g L−1. It is shown that the reduced scattering coefficient determined by PDW spectroscopy is strongly correlated with the biomass concentration in suspension and is thus suitable for process understanding. The reactor in combination with the fiber-optical measurement approach will lead to a better process management. Supplementary Information The online version contains supplementary material available at 10.1186/s13104-022-05943-2.
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Barros M, Zhang X, Kenrick S, Valente JJ. Opalescence Measurements: Improvements in Fundamental Knowledge, Identifying Sources of Analytical Biases, and Advanced Applications for the Development of Therapeutic Proteins. J Pharm Sci 2021; 110:3550-3557. [PMID: 34111445 DOI: 10.1016/j.xphs.2021.06.013] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/17/2021] [Revised: 06/04/2021] [Accepted: 06/04/2021] [Indexed: 11/29/2022]
Abstract
Opalescence of biopharmaceutical solutions can indicate suboptimal colloidal stability and is therefore a generally undesirable attribute that requires investigation and potentially remediation. While there are numerous instrumentation options available for measuring opalescence, cross-instrument comparisons and detailed knowledge of analytical biases have been limited. Here, we highlight key findings from a multi-instrument investigation where differences in reported opalescence values are explained with particular emphasis on how the optical configuration and detector properties of each instrument affect the response of the sample and the primary formazin standards required for instrument calibration. In doing so, the particle size distribution, angular-dependent light scattering properties and refractive index of the primary formazin standard material are characterized and presented. Finally, the advanced application of a 90° angle light scattering instrument is presented as a suitable approach for making low volume, temperature controlled, nephelometric measurements of opalescence. Moreover, we demonstrate how this approach enables the simultaneous evaluation of key physical properties, such as hydrodynamic size, that are pertinent to investigations of opalescent biopharmaceuticals but have historically required the use of separate instrumentation. The findings reported here address key knowledge gaps and provide opportunities for improving the efficiency and inter-laboratory comparability of opalescence measurements for biopharmaceuticals.
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Affiliation(s)
- Marilia Barros
- Drug Product Development, Bristol Myers Squibb Company, New Brunswick, NJ 08903, USA.
| | - Xujun Zhang
- Wyatt Technology Corporation, Santa Barbara, CA 93117, USA
| | - Sophia Kenrick
- Wyatt Technology Corporation, Santa Barbara, CA 93117, USA
| | - Joseph J Valente
- Drug Product Development, Bristol Myers Squibb Company, New Brunswick, NJ 08903, USA
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Mainka T, Weirathmüller D, Herwig C, Pflügl S. Potential applications of halophilic microorganisms for biological treatment of industrial process brines contaminated with aromatics. J Ind Microbiol Biotechnol 2021; 48:kuab015. [PMID: 33928348 PMCID: PMC9113102 DOI: 10.1093/jimb/kuab015] [Citation(s) in RCA: 11] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/11/2020] [Accepted: 01/20/2021] [Indexed: 11/13/2022]
Abstract
Saline wastewater contaminated with aromatic compounds can be frequently found in various industrial sectors. Those compounds need to be degraded before reuse of wastewater in other process steps or release to the environment. Halophiles have been reported to efficiently degrade aromatics, but their application to treat industrial wastewater is rare. Halophilic processes for industrial wastewater treatment need to satisfy certain requirements: a continuous process mode, low operational expenditures, suitable reactor systems and a monitoring and control strategy. The aim of this review is to provide an overview of halophilic microorganisms, principles of aromatic biodegradation, and sources of saline wastewater containing aromatics and other contaminants. Finally, process examples for halophilic wastewater treatment and potential process monitoring strategies are discussed. To further illustrate the significant potential of halophiles for saline wastewater treatment and to facilitate development of ready-to-implement processes, future research should focus on scale-up and innovative process monitoring and control strategies.
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Affiliation(s)
- Thomas Mainka
- Institute for Chemical, Environmental and Bioscience
Engineering, TU Wien, Gumpendorfer Straße 1a, 1060
Vienna, Austria
- Competence Center CHASE GmbH,
Altenbergerstraße 69, 4040 Linz, Austria
| | - David Weirathmüller
- Institute for Chemical, Environmental and Bioscience
Engineering, TU Wien, Gumpendorfer Straße 1a, 1060
Vienna, Austria
| | - Christoph Herwig
- Institute for Chemical, Environmental and Bioscience
Engineering, TU Wien, Gumpendorfer Straße 1a, 1060
Vienna, Austria
- Competence Center CHASE GmbH,
Altenbergerstraße 69, 4040 Linz, Austria
| | - Stefan Pflügl
- Institute for Chemical, Environmental and Bioscience
Engineering, TU Wien, Gumpendorfer Straße 1a, 1060
Vienna, Austria
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Schlappa S, Brenker LJ, Bressel L, Hass R, Münzberg M. Process Characterization of Polyvinyl Acetate Emulsions Applying Inline Photon Density Wave Spectroscopy at High Solid Contents. Polymers (Basel) 2021; 13:669. [PMID: 33672343 PMCID: PMC7926705 DOI: 10.3390/polym13040669] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/30/2021] [Revised: 02/18/2021] [Accepted: 02/19/2021] [Indexed: 11/26/2022] Open
Abstract
The high solids semicontinuous emulsion polymerization of polyvinyl acetate using poly (vinyl alcohol-co-vinyl acetate) as protective colloid is investigated by optical spectroscopy. The suitability of Photon Density Wave (PDW) spectroscopy as inline Process Analytical Technology (PAT) for emulsion polymerization processes at high solid contents (>40% (w/w)) is studied and evaluated. Inline data on absorption and scattering in the dispersion is obtained in real-time. The radical polymerization of vinyl acetate to polyvinyl acetate using ascorbic acid and sodium persulfate as redox initiator system and poly (vinyl alcohol-co-vinyl acetate) as protective colloid is investigated. Starved-feed radical emulsion polymerization yielded particle sizes in the nanometer size regime. PDW spectroscopy is used to monitor the progress of polymerization by studying the absorption and scattering properties during the synthesis of dispersions with increasing monomer amount and correspondingly decreasing feed rate of protective colloid. Results are compared to particle sizes determined with offline dynamic light scattering (DLS) and static light scattering (SLS) during the synthesis.
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Affiliation(s)
- Stephanie Schlappa
- Department of Physical Chemistry, innoFSPEC, University of Potsdam, Am Muehlenberg 3, 14476 Potsdam, Germany; (L.J.B.); (L.B.); (R.H.); (M.M.)
| | - Lee Josephine Brenker
- Department of Physical Chemistry, innoFSPEC, University of Potsdam, Am Muehlenberg 3, 14476 Potsdam, Germany; (L.J.B.); (L.B.); (R.H.); (M.M.)
| | - Lena Bressel
- Department of Physical Chemistry, innoFSPEC, University of Potsdam, Am Muehlenberg 3, 14476 Potsdam, Germany; (L.J.B.); (L.B.); (R.H.); (M.M.)
| | - Roland Hass
- Department of Physical Chemistry, innoFSPEC, University of Potsdam, Am Muehlenberg 3, 14476 Potsdam, Germany; (L.J.B.); (L.B.); (R.H.); (M.M.)
- PDW Analytics GmbH, Geiselbergstraße 4, 14476 Potsdam, Germany
| | - Marvin Münzberg
- Department of Physical Chemistry, innoFSPEC, University of Potsdam, Am Muehlenberg 3, 14476 Potsdam, Germany; (L.J.B.); (L.B.); (R.H.); (M.M.)
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Grigs O, Bolmanis E, Galvanauskas V. Application of In-Situ and Soft-Sensors for Estimation of Recombinant P. pastoris GS115 Biomass Concentration: A Case Analysis of HBcAg (Mut +) and HBsAg (Mut S) Production Processes under Varying Conditions. SENSORS 2021; 21:s21041268. [PMID: 33578904 PMCID: PMC7916731 DOI: 10.3390/s21041268] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/20/2020] [Revised: 01/30/2021] [Accepted: 02/04/2021] [Indexed: 12/27/2022]
Abstract
Microbial biomass concentration is a key bioprocess parameter, estimated using various labor, operator and process cross-sensitive techniques, analyzed in a broad context and therefore the subject of correct interpretation. In this paper, the authors present the results of P. pastoris cell density estimation based on off-line (optical density, wet/dry cell weight concentration), in-situ (turbidity, permittivity), and soft-sensor (off-gas O2/CO2, alkali consumption) techniques. Cultivations were performed in a 5 L oxygen-enriched stirred tank bioreactor. The experimental plan determined varying aeration rates/levels, glycerol or methanol substrates, residual methanol levels, and temperature. In total, results from 13 up to 150 g (dry cell weight)/L cultivation runs were analyzed. Linear and exponential correlation models were identified for the turbidity sensor signal and dry cell weight concentration (DCW). Evaluated linear correlation between permittivity and DCW in the glycerol consumption phase (<60 g/L) and medium (for Mut+ strain) to significant (for MutS strain) linearity decline for methanol consumption phase. DCW and permittivity-based biomass estimates used for soft-sensor parameters identification. Dataset consisting from 4 Mut+ strain cultivation experiments used for estimation quality (expressed in NRMSE) comparison for turbidity-based (8%), permittivity-based (11%), O2 uptake-based (10%), CO2 production-based (13%), and alkali consumption-based (8%) biomass estimates. Additionally, the authors present a novel solution (algorithm) for uncommon in-situ turbidity and permittivity sensor signal shift (caused by the intensive stirrer rate change and antifoam agent addition) on-line identification and minimization. The sensor signal filtering method leads to about 5-fold and 2-fold minimized biomass estimate drifts for turbidity- and permittivity-based biomass estimates, respectively.
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Affiliation(s)
- Oskars Grigs
- Laboratory of Bioprocess Engineering, Latvian State Institute of Wood Chemistry, LV-1006 Riga, Latvia;
- Correspondence: ; Tel.: +371-6755-3063
| | - Emils Bolmanis
- Laboratory of Bioprocess Engineering, Latvian State Institute of Wood Chemistry, LV-1006 Riga, Latvia;
- Latvian Biomedical Research and Study Centre, LV-1067 Riga, Latvia
| | - Vytautas Galvanauskas
- Department of Automation, Kaunas University of Technology, LT-51367 Kaunas, Lithuania;
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In-Line Monitoring of Polyhydroxyalkanoate (PHA) Production during High-Cell-Density Plant Oil Cultivations Using Photon Density Wave Spectroscopy. Bioengineering (Basel) 2019; 6:bioengineering6030085. [PMID: 31546779 PMCID: PMC6783927 DOI: 10.3390/bioengineering6030085] [Citation(s) in RCA: 18] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/29/2019] [Revised: 09/12/2019] [Accepted: 09/17/2019] [Indexed: 12/25/2022] Open
Abstract
Polyhydroxyalkanoates (PHAs) are biodegradable plastic-like materials with versatile properties. Plant oils are excellent carbon sources for a cost-effective PHA production, due to their high carbon content, large availability, and comparatively low prices. Additionally, efficient process development and control is required for competitive PHA production, which can be facilitated by on-line or in-line monitoring devices. To this end, we have evaluated photon density wave (PDW) spectroscopy as a new process analytical technology for Ralstonia eutropha (Cupriavidus necator) H16 plant oil cultivations producing polyhydroxybutyrate (PHB) as an intracellular polymer. PDW spectroscopy was used for in-line recording of the reduced scattering coefficient µs’ and the absorption coefficient µa at 638 nm. A correlation of µs’ with the cell dry weight (CDW) and µa with the residual cell dry weight (RCDW) was observed during growth, PHB accumulation, and PHB degradation phases in batch and pulse feed cultivations. The correlation was used to predict CDW, RCDW, and PHB formation in a high-cell-density fed-batch cultivation with a productivity of 1.65 gPHB·L−1·h−1 and a final biomass of 106 g·L−1 containing 73 wt% PHB. The new method applied in this study allows in-line monitoring of CDW, RCDW, and PHA formation.
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Inline characterization of dispersion formation of a solvent-borne acrylic copolymer by Photon Density Wave spectroscopy. Colloids Surf A Physicochem Eng Asp 2018. [DOI: 10.1016/j.colsurfa.2018.08.011] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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A Feasibility Study on the Simultaneous Sensing of Turbidity and Chlorophyll a Concentration Using a Simple Optical Measurement Method. MICROMACHINES 2017. [PMCID: PMC6190131 DOI: 10.3390/mi8040112] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
Abstract
We have been developing a wireless sensor network system to monitor the quality of lake water in real time. It consists of a sensor module and a system module, which includes communication and power modules. We have focused on pH, turbidity and chlorophyll a concentration as the criteria for qualifying lake water quality. These parameters will be detected by a microfluidic device based sensor module embedded in the wireless sensor network system. In order to detect the turbidity and the chlorophyll a concentration simultaneously, we propose a simple optical measurement method using LED and photodiode in this paper. Before integrating a turbidity and chlorophyll a concentration sensor into the microfluidic device based pH sensor, we performed feasibility studies such as confirmation of the working principle and experiments using environmental water samples. As a result, we successfully verified our simultaneous sensing method by using a simple optical setup of the turbidity and the chlorophyll a concentration.
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Werner P, Münzberg M, Hass R, Reich O. Process analytical approaches for the coil-to-globule transition of poly(N-isopropylacrylamide) in a concentrated aqueous suspension. Anal Bioanal Chem 2017; 409:807-819. [PMID: 27830315 PMCID: PMC5233752 DOI: 10.1007/s00216-016-0050-7] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/31/2016] [Revised: 10/14/2016] [Accepted: 10/21/2016] [Indexed: 11/30/2022]
Abstract
The coil-to-globule transition of poly(N-isopropylacrylamide) (PNIPAM) microgel particles suspended in water has been investigated in situ as a function of heating and cooling rate with four optical process analytical technologies (PAT), sensitive to structural changes of the polymer. Photon Density Wave (PDW) spectroscopy, Focused Beam Reflectance Measurements (FBRM), turbidity measurements, and Particle Vision Microscope (PVM) measurements are found to be powerful tools for the monitoring of the temperature-dependent transition of such thermo-responsive polymers. These in-line technologies allow for monitoring of either the reduced scattering coefficient and the absorption coefficient, the chord length distribution, the reflected intensities, or the relative backscatter index via in-process imaging, respectively. Varying heating and cooling rates result in rate-dependent lower critical solution temperatures (LCST), with different impact of cooling and heating. Particularly, the data obtained by PDW spectroscopy can be used to estimate the thermodynamic transition temperature of PNIPAM for infinitesimal heating or cooling rates. In addition, an inverse hysteresis and a reversible building of micrometer-sized agglomerates are observed for the PNIPAM transition process.
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Affiliation(s)
- Peter Werner
- Physical Chemistry - innoFSPEC, University of Potsdam, Am Mühlenberg 3, 14476, Potsdam-Golm, Germany.
| | - Marvin Münzberg
- Physical Chemistry - innoFSPEC, University of Potsdam, Am Mühlenberg 3, 14476, Potsdam-Golm, Germany
| | - Roland Hass
- Physical Chemistry - innoFSPEC, University of Potsdam, Am Mühlenberg 3, 14476, Potsdam-Golm, Germany
| | - Oliver Reich
- Physical Chemistry - innoFSPEC, University of Potsdam, Am Mühlenberg 3, 14476, Potsdam-Golm, Germany
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