Phase structure evolution during mixing and processing of poly(lactic acid)/polycaprolactone (PLA/PCL) blends

Multiscale Modeling and Simulation of Polymer Blends in Injection Molding: A Review

Modeling and simulation of the morphology evolution of immiscible polymer blends during injection molding is crucial for predicting and tailoring the products’ performance. This paper reviews the state-of-the-art progress in the multiscale modeling and simulation of injection molding of polymer blends. Technological development of the injection molding simulation on a macroscale was surveyed in detail. The aspects of various models for morphology evolution on a mesoscale during injection molding were discussed. The current scale-bridging strategies between macroscopic mold-filling flow and mesoscopic morphology evolution, as well as the pros and cons of the solutions, were analyzed and compared. Finally, a comprehensive summary of the above models is presented, along with the outlook for future research in this field.

Janus 3D printed dynamic scaffolds for nanovibration-driven bone regeneration

The application of physical stimuli to cell cultures has shown potential to modulate multiple cellular functions including migration, differentiation and survival. However, the relevance of these in vitro models to future potential extrapolation in vivo depends on whether stimuli can be applied “externally”, without invasive procedures. Here, we report on the fabrication and exploitation of dynamic additive-manufactured Janus scaffolds that are activated on-command via external application of ultrasounds, resulting in a mechanical nanovibration that is transmitted to the surrounding cells. Janus scaffolds were spontaneously formed via phase-segregation of biodegradable polycaprolactone (PCL) and polylactide (PLA) blends during the manufacturing process and behave as ultrasound transducers (acoustic to mechanical) where the PLA and PCL phases represent the active and backing materials, respectively. Remote stimulation of Janus scaffolds led to enhanced cell proliferation, matrix deposition and osteogenic differentiation of seeded human bone marrow derived stromal cells (hBMSCs) via formation and activation of voltage-gated calcium ion channels.

Fabrication of dynamic, reversible and biocompatible scaffolds with non-invasive external triggers has so far been limited. Here, the authors report on the creation of 3D printed scaffolds with Janus structure that produce nanovibrations when exposed to ultrasound, promoting bone regeneration.

Description of the Droplet Size Evolution in Flowing Immiscible Polymer Blends

Control of the phase structure evolution in flowing immiscible polymer blends during their mixing and processing is fundamental for tailoring of their performance. This review summarizes present state of understanding and predictability of the phase structure evolution in flowing immiscible polymer blends with dispersed structure. Results of the studies of the droplet breakup in flow, important for determination of the droplet breakup frequency and of the size distribution of the daughter droplets, are reviewed. Theories of the flow-induced coalescence providing equations for collision efficiency are discussed. Approximate analytic expressions reliably describing dependence of the collision efficiency on system parameters are presented. Available theories describing the competition between the droplet breakup and coalescence in flow are summarized and approximations used in their derivation are discussed. Problems with applicability of available theories on prediction of the droplet size evolution during mixing and processing of immiscible polymer blends, which have not been broadly discussed so far, are addressed.

Crystallization of poly(ε-caprolactone) in its immiscible blend with polylactide: insight into the role of annealing histories

Cold crystallization of PLA can improve its affinity to PCL in their blends, and crystallized PLA domains have better nucleation effect to PCL crystallization relative to amorphous PLA ones.

Synergistic effects in mechanical properties of PLA/PCL blends with optimized composition, processing, and morphology

Blending of poly(lactic acid) with poly(ε-caprolactone) can increase the impact strength above the values of the individual components.