An experimental investigation and optimization on the impact strength of kenaf fiber biocomposite: application of response surface methodology

Development of PLA-Waste Paper Biocomposites with High Cellulose Content

In this study, the integration of paper industry waste with high cellulose content into biocomposites of polylactic acid (PLA), a widely used biobased polymer material, was investigated. The PLA/waste biocomposite samples (0-25 wt.%) were manufactured using the extrusion and injection moulding techniques. The mechanical test results showed improvements in terms of tensile properties and a decrease in impact strength as the percentage of residue increased. The melting temperature decreased, and the crystallinity increased in all biocomposites according to the Differential Scanning Calorimetry (DSC) analysis. Water absorption increased proportionally with the percentage of residue, attributed to the higher cellulose content in the biocomposites, determined by Fourier transform infrared spectroscopy (FT-IR) and X-ray diffraction (XRD) techniques. The scanning electron microscopy (SEM) fracture analysis demonstrated effective reinforcement-matrix cohesion, supporting the previously observed behaviour of the analysed materials. This work highlights the potential of using waste from the paper industry as reinforcement in PLA matrices, opening new perspectives for sustainable applications in the framework of the manufacture of composite materials.

Synergy of hybridization of bauhinia vahlii and kenaf fiber on mechanical and sliding wear properties of epoxy composites: A Grey Taguchi Optimization Study

The present research work aims to develop Bauhinia vahlii fibre epoxy composites with incorporation of different weight percentage (wt%) of kenaf fiber as secondary reinforcement to elevate the mechanical and wear properties of prepared composites (through hand layup method). Higher value of mechanical properties like tensile strength-114.85 MPa, flexural strength- 64.64 MPa, and hardness- 57.2 Hv are achieved for bauhina vahlii-epoxy composites. In case of hybrid composites, tensile strength-161.92 MPa; flexural strength- 93.28 MPa; and hardness- 76.0Hv for bauhinia vahlii/kenaf-epoxy composites at 10 wt% of fiber reinforcement. The design of experiment is developed by Taguchi L9 orthogonal array to optimize the experimental run with three control factors; sliding velocity, fiber wt%, and normal load. In order to assess the multiple responses, the fabricated composite is analysed by Grey-Taguchi method with optimal factor setting to improve the output responses i.e. specific wear rate, tensile strength, flexural strength, and hardness. The optimal parameters which highly affect the properties of composites are sliding velocity (2.5 m/s), fiber wt% (10 wt %), and normal load (15 N). In wear mechanism analysis of composites by scanning electron microscopy (SEM), it is demonstrated that the synergy of hybridization of bauhinia vahlii and kenaf fiber improved the mechanical and wear properties of composites.

Bio-based composites fabricated from wood fibers through self-bonding technology

Green composite processing technology of wood fibers is an inevitable choice for global sustainable development. In this research, waste poplar powder with different particle sizes was used to prepare glue-free biocomposites with good mechanical and waterproof properties by hot-molding. The biocomposites made of larger size wood powder had better tensile strength (40.3 MPa) and the biocomposites made of smaller size wood powder had the greater bending strength (50.5 MPa). The thickness swelling rate of the biocomposites was only 4.26% after soaking in water for 24 h. The cross-section morphology of the biocomposites showed that the cell wall collapses enhanced the interfacial bonding. Chemical analysis showed that lignin repolymerized with cellulose and hemicellulose for the vitrification transition. In addition, the biocomposites with excellent mechanical properties had no formaldehyde release, which can replace the traditional density boards made of adhesives and applied as furniture materials and in line with the concept of cleaner production.

Manufacturing and Analysis of Overmolded Hybrid Fiber Polyamide 6 Composite

Currently, fiber-reinforced thermoplastic composites are widely applied in structural applications. It has great potential to replace metal structures and provides advantages in weight reduction. In this study, the pretensioned unidirectional carbon fiber was overmolded by Polyamide 6 contained 30%wt of glass fibers (PA 6-30GF). Process parameters such as injection pressure, melting temperature, duration of carbon fiber cryogenic treatment, and fiber pretension were optimized to maximize the flexural strength, impact strength, and interlaminar properties of the hybrid composite. The relationship between factors and responses was analyzed using Box–Behnken design (BBD) from response surface methodology (RSM) and analysis of variance (ANOVA). Three levels were assigned for each factor. There were 27 experimental trials carried out, and a significant regression for the coefficient between the factors was derived. The BBD and ANOVA analysis demonstrate that the predicted values from the model are in satisfactory correlation with the experimental results. The optimum responses found were achieved by setting the following injection molding parameters: melting temperature of 278 °C and injection pressure of 122 bar. Carbon fiber, as a unidirectional reinforcement, should be immersed in liquid nitrogen for 10 min and mounted on the mold in a pretensioned state with a force of 100 N. The combination of these parameters can produce an optimum flexural strength of 248.6 Mpa, impact strength of 173.4 kJ/m² and an ILSS of 30.4 Mpa.