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Imai Y, Tominaga Y, Tanaka S, Yoshida M, Furutate S, Sato S, Koh S, Taguchi S. Modification of poly(lactate) via polymer blending with microbially produced poly[(R)-lactate-co-(R)-3-hydroxybutyrate] copolymers. Int J Biol Macromol 2024; 266:130990. [PMID: 38508553 DOI: 10.1016/j.ijbiomac.2024.130990] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/28/2023] [Revised: 03/11/2024] [Accepted: 03/16/2024] [Indexed: 03/22/2024]
Abstract
This study investigated the effect of polymer blending of microbially produced poly[(R)-lactate-co-(R)-3-hydroxybutyrate] copolymers (LAHB) with poly(lactate) (PLA) on their mechanical, thermal, and biodegradable properties. Blending of high lactate (LA) content and high molecular weight LAHB significantly improved the tensile elongation of PLA up to more than 250 % at optimal LAHB composition of 20-30 wt%. Temperature-modulated differential scanning calorimetry and dynamic mechanical analysis revealed that PLA and LAHB were immiscible but interacted with each other, as indicated by the mutual plasticization effect. Detailed morphological characterization using scanning probe microscopy, small-angle X-ray scattering, and solid-state NMR confirmed that PLA and LAHB formed a two-phase structure with a characteristic length scale as small as 20 nm. Because of mixing in this order, the polymer blends were optically transparent. The biological oxygen demand test of the polymer blends in seawater indicated an enhancement of PLA biodegradation during biodegradation of the polymer blends.
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Affiliation(s)
- Yusuke Imai
- Multi-Material Research Institute, National Institute of Advanced Industrial Science and Technology (AIST), 4-205, Sakurazaka, Moriyama-ku, Nagoya, Aichi 463-8560, Japan.
| | - Yuichi Tominaga
- Multi-Material Research Institute, National Institute of Advanced Industrial Science and Technology (AIST), 4-205, Sakurazaka, Moriyama-ku, Nagoya, Aichi 463-8560, Japan
| | - Shinji Tanaka
- Interdisciplinary Research Center for Catalytic Chemistry, AIST, Tsukuba, Ibaraki, Japan
| | - Masaru Yoshida
- Interdisciplinary Research Center for Catalytic Chemistry, AIST, Tsukuba, Ibaraki, Japan
| | | | | | - Sangho Koh
- Graduate School of Science, Technology and Innovation, Kobe University, Nada, Kobe 657-8501, Japan
| | - Seiichi Taguchi
- Graduate School of Science, Technology and Innovation, Kobe University, Nada, Kobe 657-8501, Japan; Engineering Biology Research Center, Kobe University, Nada, Kobe 657-8501, Japan.
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Innovative solutions and challenges to increase the use of Poly(3-hydroxybutyrate) in food packaging and disposables. Eur Polym J 2022. [DOI: 10.1016/j.eurpolymj.2022.111505] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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Barletta M, Aversa C, Ayyoob M, Gisario A, Hamad K, Mehrpouya M, Vahabi H. Poly(butylene succinate) (PBS): Materials, processing, and industrial applications. Prog Polym Sci 2022. [DOI: 10.1016/j.progpolymsci.2022.101579] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/17/2022]
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Bio-based poly(butylene furandicarboxylate-co-butylene 2,5-thiophenedicarboxylate): synthesis, thermal properties, crystallization properties and mechanical properties. Polym Bull (Berl) 2022. [DOI: 10.1007/s00289-022-04330-y] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/17/2022]
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Raturi G, Shree S, Sharma A, Panesar PS, Goswami S. Recent approaches for enhanced production of microbial polyhydroxybutyrate: Preparation of biocomposites and applications. Int J Biol Macromol 2021; 182:1650-1669. [PMID: 33992649 DOI: 10.1016/j.ijbiomac.2021.05.037] [Citation(s) in RCA: 11] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/28/2020] [Revised: 05/04/2021] [Accepted: 05/04/2021] [Indexed: 12/14/2022]
Abstract
In modern decades, an increase in environmental awareness has attracted the keen interest of researchers to investigate eco-sustainable, recyclable materials to minimize reliance on petroleum-based polymeric compounds. Poly (3-hydroxybutyrate) is amorphous, linear, and biodegradable bacterial polyesters that belong to the polyhydroxyalkanoates family with enormous applications in many fields. The present review provides comprehensive information on polyhydroxybutyrate production from different biomass feedstock. Various studies on PHB production by genetically engineered bacterial cells and optimization of parameters have been discussed. Recent technological innovation in processing polyhydroxybutyrate-based biocomposite through the different process has also been examined. Besides this, the potential applications of the derived competent biocomposites in the other fields have been depicted.
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Affiliation(s)
- Gaurav Raturi
- Department of Agri-Biotechnology, National Agri-food Biotechnology Institute, Knowledge City, Sector-81, Mohali, Punjab 140306, India
| | - Shweta Shree
- Department of Biotechnology, Texas A&M University, USA
| | - Amita Sharma
- Department of Chemical Engineering, Centre of Innovative and Applied Bioprocessing, Knowledge City, Sector-81, Mohali, Punjab 140306, India
| | - Parmjit S Panesar
- Department of Food Engineering and Technology, Sant Longowal Institute of Engineering and Technology, Longowal 148106, Punjab, India
| | - Saswata Goswami
- Department of Chemical Engineering, Centre of Innovative and Applied Bioprocessing, Knowledge City, Sector-81, Mohali, Punjab 140306, India.
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Maroufkhani M, Katbab A, Bizhani H, Zhang J. Toward morphology development and impact strength of Co-continuous supertough dynamically vulcanized rubber toughened PLA blends: Effect of sulfur content. POLYMER 2021. [DOI: 10.1016/j.polymer.2021.123439] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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Poly(lactic acid) (PLA)/Poly(butylene succinate-co-adipate) (PBSA) Compatibilized Binary Biobased Blends: Melt Fluidity, Morphological, Thermo-Mechanical and Micromechanical Analysis. Polymers (Basel) 2021; 13:polym13020218. [PMID: 33435479 PMCID: PMC7827856 DOI: 10.3390/polym13020218] [Citation(s) in RCA: 23] [Impact Index Per Article: 7.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/19/2020] [Revised: 01/04/2021] [Accepted: 01/05/2021] [Indexed: 11/29/2022] Open
Abstract
In this work poly(lactic) acid (PLA)/poly(butylene succinate-co-adipate) (PBSA) biobased binary blends were investigated. PLA/PBSA mixtures with different compositions of PBSA (from 15 up to 40 wt.%) were produced by twin screw-extrusion. A first screening study was performed on these blends that were characterized from the melt fluidity, morphological and thermo-mechanical point of view. Starting from the obtained results, the effect of an epoxy oligomer (EO) (added at 2 wt.%) was further investigated. In this case a novel approach was introduced studying the micromechanical deformation processes by dilatometric uniaxial tensile tests, carried out with a videoextensometer. The characterization was then completed adopting the elasto-plastic fracture approach, by the measurement of the capability of the selected blends to absorb energy at a slow rate. The obtained results showed that EO acts as a good compatibilizer, improving the compatibility of the rubber phase into the PLA matrix. Dilatometric results showed different micromechanical responses for the 80–20 and 60–40 blends (probably linked to the different morphology). The 80–20 showed a cavitational behavior while the 60–40 a deviatoric one. It has been observed that while the addition of EO does not alter the micromechanical response of the 60–40 blend, it profoundly changes the response of the 80–20, that passed to a deviatoric behavior with the EO addition.
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Botaro VR, de Freitas RRM, do Carmo KP, Raimundo IF. A simple and efficient technique to prepare aromatic polyhydroxibutirate/polybutylene adipate terephthalate blends. Polym Bull (Berl) 2020. [DOI: 10.1007/s00289-020-03378-y] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/10/2023]
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Liu Y, Jiang S, Yan W, He M, Qin J, Qin S, Yu J. Crystallization Morphology Regulation on Enhancing Heat Resistance of Polylactic Acid. Polymers (Basel) 2020; 12:polym12071563. [PMID: 32679673 PMCID: PMC7407181 DOI: 10.3390/polym12071563] [Citation(s) in RCA: 13] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/04/2020] [Revised: 07/10/2020] [Accepted: 07/12/2020] [Indexed: 11/26/2022] Open
Abstract
To expand the use of polylactic acid (PLA) in high-temperature environments, crystallization morphology regulation was studied to enhance the heat resistance of PLA. PLA crystallinity was controlled using heat treatment and nucleating agent (zinc phenylphosphonate, brand TMC). The heat deflection temperatures of PLAs with same crystallinities considerably varied using different treatments. The crystallization morphology of PLA (4032D) and PLA/TMC composites was studied using X-ray diffraction (XRD) and polarized optical microscopy. XRD test results show that TMC can improve the crystallization rate and heat treatment can enhance the crystallinity and thickness of PLA, suggesting that the crystallization morphology improved after heat treatment. Nucleating agents can increase the crystallinity of PLA but cannot improve its crystallization morphology. The findings indicate that at the same crystallinity, PLAs exhibit improved crystallization morphology and high heat resistance; these results can provide guidance for improving the heat resistance of PLAs and facilitate the design of new nucleating agents.
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Affiliation(s)
- Yufei Liu
- Department of Polymer Material and Engineering, College of Materials and Metallurgy, Guizhou University, Guiyang 550025, China; (Y.L.); (S.J.); (J.Q.)
- National Engineering Research Center for Compounding and Modification of Polymeric Materials, Guiyang 550014, China;
| | - Siyuan Jiang
- Department of Polymer Material and Engineering, College of Materials and Metallurgy, Guizhou University, Guiyang 550025, China; (Y.L.); (S.J.); (J.Q.)
| | - Wei Yan
- School of Chemistry and Materials, Guiyang University, Guiyang 550005, China;
| | - Min He
- Department of Polymer Material and Engineering, College of Materials and Metallurgy, Guizhou University, Guiyang 550025, China; (Y.L.); (S.J.); (J.Q.)
- Correspondence: (M.H.); (J.Y.)
| | - Jun Qin
- Department of Polymer Material and Engineering, College of Materials and Metallurgy, Guizhou University, Guiyang 550025, China; (Y.L.); (S.J.); (J.Q.)
| | - Shuhao Qin
- National Engineering Research Center for Compounding and Modification of Polymeric Materials, Guiyang 550014, China;
| | - Jie Yu
- National Engineering Research Center for Compounding and Modification of Polymeric Materials, Guiyang 550014, China;
- Correspondence: (M.H.); (J.Y.)
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Effect of triblock copolymers based on liquid natural rubber and low molecular weight poly(lactic acid) on physical properties of poly(lactic acid)/natural rubber blend. Polym Bull (Berl) 2020. [DOI: 10.1007/s00289-020-03158-8] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/24/2022]
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12
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Lascano D, Moraga G, Ivorra-Martinez J, Rojas-Lema S, Torres-Giner S, Balart R, Boronat T, Quiles-Carrillo L. Development of Injection-Molded Polylactide Pieces with High Toughness by the Addition of Lactic Acid Oligomer and Characterization of Their Shape Memory Behavior. Polymers (Basel) 2019; 11:E2099. [PMID: 31847359 PMCID: PMC6960981 DOI: 10.3390/polym11122099] [Citation(s) in RCA: 15] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/11/2019] [Revised: 12/04/2019] [Accepted: 12/11/2019] [Indexed: 01/08/2023] Open
Abstract
This work reports the effect of the addition of an oligomer of lactic acid (OLA), in the 5-20 wt% range, on the processing and properties of polylactide (PLA) pieces prepared by injection molding. The obtained results suggested that the here-tested OLA mainly performs as an impact modifier for PLA, showing a percentage increase in the impact strength of approximately 171% for the injection-molded pieces containing 15 wt% OLA. A slight plasticization was observed by the decrease of the glass transition temperature (Tg) of PLA of up to 12.5 °C. The OLA addition also promoted a reduction of the cold crystallization temperature (Tcc) of more than 10 °C due to an increased motion of the biopolymer chains and the potential nucleating effect of the short oligomer chains. Moreover, the shape memory behavior of the PLA samples was characterized by flexural tests with different deformation angles, that is, 15°, 30°, 60°, and 90°. The obtained results confirmed the extraordinary effect of OLA on the shape memory recovery (Rr) of PLA, which increased linearly as the OLA loading increased. In particular, the OLA-containing PLA samples were able to successfully recover over 95% of their original shape for low deformation angles, while they still reached nearly 70% of recovery for the highest angles. Therefore, the present OLA can be successfully used as a novel additive to improve the toughness and shape memory behavior of compostable packaging articles based on PLA in the new frame of the Circular Economy.
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Affiliation(s)
- Diego Lascano
- Technological Institute of Materials (ITM), Universitat Politècnica de València (UPV), Plaza Ferrándiz y Carbonell 1, 03801 Alcoy, Spain; (D.L.); (G.M.); (J.I.-M.); (S.R.-L.); (R.B.); (T.B.); (L.Q.-C.)
- Escuela Politécnica Nacional, 17-01-2759 Quito, Ecuador
| | - Giovanni Moraga
- Technological Institute of Materials (ITM), Universitat Politècnica de València (UPV), Plaza Ferrándiz y Carbonell 1, 03801 Alcoy, Spain; (D.L.); (G.M.); (J.I.-M.); (S.R.-L.); (R.B.); (T.B.); (L.Q.-C.)
| | - Juan Ivorra-Martinez
- Technological Institute of Materials (ITM), Universitat Politècnica de València (UPV), Plaza Ferrándiz y Carbonell 1, 03801 Alcoy, Spain; (D.L.); (G.M.); (J.I.-M.); (S.R.-L.); (R.B.); (T.B.); (L.Q.-C.)
| | - Sandra Rojas-Lema
- Technological Institute of Materials (ITM), Universitat Politècnica de València (UPV), Plaza Ferrándiz y Carbonell 1, 03801 Alcoy, Spain; (D.L.); (G.M.); (J.I.-M.); (S.R.-L.); (R.B.); (T.B.); (L.Q.-C.)
- Escuela Politécnica Nacional, 17-01-2759 Quito, Ecuador
| | - Sergio Torres-Giner
- Novel Materials and Nanotechnology Group, Institute of Agrochemistry and Food Technology (IATA), Spanish National Research Council (CSIC), Calle Catedrático Agustín Escardino Benlloch 7, 46980 Paterna, Spain
| | - Rafael Balart
- Technological Institute of Materials (ITM), Universitat Politècnica de València (UPV), Plaza Ferrándiz y Carbonell 1, 03801 Alcoy, Spain; (D.L.); (G.M.); (J.I.-M.); (S.R.-L.); (R.B.); (T.B.); (L.Q.-C.)
| | - Teodomiro Boronat
- Technological Institute of Materials (ITM), Universitat Politècnica de València (UPV), Plaza Ferrándiz y Carbonell 1, 03801 Alcoy, Spain; (D.L.); (G.M.); (J.I.-M.); (S.R.-L.); (R.B.); (T.B.); (L.Q.-C.)
| | - Luis Quiles-Carrillo
- Technological Institute of Materials (ITM), Universitat Politècnica de València (UPV), Plaza Ferrándiz y Carbonell 1, 03801 Alcoy, Spain; (D.L.); (G.M.); (J.I.-M.); (S.R.-L.); (R.B.); (T.B.); (L.Q.-C.)
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