From micro to nano reentrant structures: hysteresis on superomniphobic surfaces

Gas evolution in self-extinguishing and insulative nanopolysaccharide-based hybrid foams

Lightweight, energy-efficient materials in building construction typically include polymeric and composite foams. However, these materials pose significant fire hazards due to their high combustibility and toxic gas emissions, including carbon monoxide and hydrogen cyanide. This study delves into the latter aspects by comparing hybrid systems based on nanofiber-reinforced silica-based Pickering foams with a synthetic reference (polyurethane foams). The extent and dynamics of fire retardancy and toxic gas evolution were assessed, and the results revealed the benefits of combining the thermal insulation of silica with the structural strength of biobased nanofibers, the latter of which included anionic and phosphorylated cellulose as well as chitin nanofibers. We demonstrate that the nanofiber-reinforced silica-based Pickering foams are thermal insulative and provide both fire safety and energy efficiency. The results set the basis for the practical design of hybrid foams to advance environmental sustainability goals by reducing energy consumption in built environments.

Superstable Wet Foams and Lightweight Solid Composites from Nanocellulose and Hydrophobic Particles

Colloids are suitable options to replace surfactants in the formation of multiphase systems while simultaneously achieving performance benefits. We introduce synergetic combination of colloids for the interfacial stabilization of complex fluids that can be converted into lightweight materials. The strong interactions between high aspect ratio and hydrophilic fibrillated cellulose (CNF) with low aspect ratio hydrophobic particles afford superstable Pickering foams. The foams were used as a scaffolding precursor of porous, solid materials. Compared to foams stabilized by the hydrophobic particles alone, the introduction of CNF significantly increased the foamability (by up to 350%) and foam lifetime. These effects are ascribed to the fibrillar network formed by CNF. The CNF solid fraction regulated the interparticle interactions in the wet foam, delaying or preventing drainage, coarsening, and bubble coalescence. Upon drying, such a complex fluid was transformed into lightweight and strong architectures, which displayed properties that depended on the surface energy of the CNF precursor. We show that CNF combined with hydrophobic particles universally forms superstable complex fluids that can be used as a processing route to synthesize strong composites and lightweight structures.

Challenges and Prospects of Bio-Inspired and Multifunctional Transparent Substrates and Barrier Layers for Optoelectronics

Bio-inspiration and advances in micro/nanomanufacturing processes have enabled the design and fabrication of micro/nanostructures on optoelectronic substrates and barrier layers to create a variety of functionalities. In this review article, we summarize research progress in multifunctional transparent substrates and barrier layers while discussing future challenges and prospects. We discuss different optoelectronic device configurations, sources of bio-inspiration, photon management properties, wetting properties, multifunctionality, functionality durability, and device durability, as well as choice of materials for optoelectronic substrates and barrier layers. These engineered surfaces may be used for various optoelectronic devices such as touch panels, solar modules, displays, and mobile devices in traditional rigid forms as well as emerging flexible versions.

Designable Ultratransparent and Superhydrophobic Surface of Embedded Artificial Compound Eye with Extremely Low Adhesion

Real-world implementation of artificial compound eye (ACE) has been limited by its poor transparency and high requirement for the stable Cassie state. In general, the improvement of surface dewetting performance sacrifices the transparency of ACE. Herein, ACE was obtained by an integrated manufacturing technology that combined photolithography, microprinting, and chemical growth. Through skillful manipulation of the fabrication process, dewetting hairs were fabricated on the top of micropillars and around the microlens. The combination of nanohairs and micropillars resulted in outstanding superhydrophobicity (∼170°), pristine lotus effect with low sliding angle (∼1°), and contact angle hysteresis (∼2°). Moreover, the surface showed almost no adhesion under a preload of 4 mN, exhibiting excellent stable Cassie state and antiadhesion performance. Furthermore, dynamic impact showed that the impacting droplet was quickly detached from the surface (contact time ∼14.1 ms) without sticking for We = 60. The designed transparency resulted in high performance of optical unit (∼99%, bare glass for comparison). Moreover, ACE exhibited better focusing and imaging capability under larger aperture diameter than microlens without nanohairs. We envision that this research presents a significant advancement in imparting superhydrophobicity and transparency to a so-far inapplicable family of optical devices for many practical outdoor applications.

Microfabrication of re-entrant surface with hydrophobicity/oleophobicity for liquid foods

Re-entrant texturing may potentially improve the hydrophobicity and oleophobicity of a surface. The food industry requires a microfabrication method to keep surfaces clean without leaving a packaging residue for applications such as food bottles, food containers, and preservation bags. The goal of this study is thus to establish a microfabrication method for re-entrant texturing with spherical curvature to produce hydrophobic/oleophobic surfaces for liquid foods, such as soy sauce and canola oil. Samples with a spherical curvature are created from an ultra-violet-cure (UV-cure) resin and poly (tetrafluoroethylene) (PTFE) microbeads with diameters between 2.26 to 1,353 microns by spin coating on a glass substrate. The resin thickness, the mass and diameter of the microbeads, and the spin coater rotation speed are used as the microfabrication parameters. A side view of samples showing the spherical curvature reveals that a re-entrant texture indeed forms. Distilled water, soy sauce, and canola oil are dropped softly onto the re-entrant surface, however, the droplets cannot be placed stably. For appropriate microbead diameters, the apparent contact angles of soy sauce and canola oil showed 130.2 and 119.4 degrees, respectively. This facile fabrication method for re-entrant surfaces could prove useful for generating hydrophobic/oleophobic surfaces for Newtonian liquid foods.

Fabrication of a flexible transparent superomniphobic polydimethylsiloxane surface with a micropillar array

Although superomniphobic surfaces have attracted extensive interest owing to many important applications, successful fabrication of such surfaces still remains a critical challenge. Herein, we present a flexible transparent superomniphobic polydimethylsiloxane (PDMS) surface with a micropillar array using Si nanowires as the mould. The as-obtained PDMS not only exhibits excellent liquid-repellent performance with a static contact angle of over 150° and sliding angle of less than 6° against a wide range of liquids, but also maintains the super-repellency even under acid/base corrosion, mechanical damage, and unidirectional stretching.

Nonfluorinated Superomniphobic Surfaces through Shape-Tunable Mushroom-like Polymeric Micropillar Arrays

Superomniphobic surfaces showing extremely liquid-repellent properties have received a great amount of attention as they can be used in various industrial and biomedical applications. However, so far, the fabrication processes of these materials mostly have involved the coating of perfluorocarbons onto micro- and nanohierarchical structures of these surfaces, which inevitably causes environmental pollution, leading to health concerns. Herein, we developed a facile method to obtain flexible superomniphobic surfaces without perfluorocarbon coatings that have shape-tunable mushroom-like micropillars (MPs). Inspired by the unique structures on the skin of springtails, we fabricated mushroom-like structures with downward facing edges (i.e., a doubly re-entrant structure) on a surface. The flexible MP structures were fabricated using a conventional micromolding technique, and the shapes of the mushroom caps were made highly tunable via the deposition of a thin aluminum (Al) layer. Due to the compressive residual stress of the Al, the mushroom caps were observed to bend toward the polymer upon forming doubly re-entrant-MP structures. The obtained surface was found to repel most low-surface-tension liquids such as oils, alcohols, and even fluorinated solvents. The developed flexible superomniphobic surface showed liquid repellency even upon mechanical stretching and after surface energy modification. We envision that the developed superomniphobic surface with high flexibility and wetting resistance after surface energy modification will be used in a wide range of applications such as self-cleaning clothes and gloves.

Inkjet-Printed High-Q Nanocrystalline Diamond Resonators

Diamond is a highly desirable material for state-of-the-art micro-electromechanical (MEMS) devices, radio-frequency filters and mass sensors, due to its extreme properties and robustness. However, the fabrication/integration of diamond structures into Si-based components remain costly and complex. In this work, a lithography-free, low-cost method is introduced to fabricate diamond-based micro-resonators: a modified home/office desktop inkjet printer is used to locally deposit nanodiamond ink as ∅50-60 µm spots, which are grown into ≈1 µm thick nanocrystalline diamond film disks by chemical vapor deposition, and suspended by reactive ion etching. The frequency response of the fabricated structures is analyzed by laser interferometry, showing resonance frequencies in the range of ≈9-30 MHz, with Q-factors exceeding 10⁴ , and (f₀ × Q) figure of merit up to ≈2.5 × 10¹¹ Hz in vacuum. Analysis in controlled atmospheres shows a clear dependence of the Q-factors on gas pressure up until 1 atm, with Q ∝ 1/P. When applied as mass sensors, the inkjet-printed diamond resonators yield mass responsivities up to 981 Hz fg^-1 after Au deposition, and ultrahigh mass resolution up to 278 ± 48 zg, thus outperforming many similar devices produced by traditional top-down, lithography-based techniques. In summary, this work demonstrates the fabrication of functional high-performance diamond-based micro-sensors by direct inkjet printing.

Antireflective Transparent Oleophobic Surfaces by Noninteracting Cavities

Oleophobic surfaces have been so far realized using complex microscale and nanoscale re-entrant geometries, where primary and secondary structures or overhang geometries are typically required. Here, we propose a new design to create them with noninteracting cavities. The suspension of liquid droplets relies on the mechanism of compression of air under the meniscus leading to stable composite oil-air-solid interfaces. To demonstrate the concept, we make oleophobic surfaces, with contact angle for oleic acid of about 130° (and hexadecane about 110°), using both microholes in silicon and nanoholes in glass. Thanks to the subwavelength dimensions and antireflection effect of the nanoholes, the glass substrate also shows a high degree of optical transparency with optical transmission exceeding that of the initial bare substrate. Crockmeter tests without any significant change in morphology, optical and wetting properties after more than 500 passes also confirm the high mechanical durability of the nanohole surface. The results indicate the possibility of using the proposed oleophobic surfaces for a wide range of applications, including self-cleaning transparent windows and windshields for automobiles and aircrafts.

Additive and Substractive Surface Structuring by Femtosecond Laser Induced Material Ejection and Redistribution

A novel additive surface structuring process is devised, which involves localized, intense femtosecond laser irradiation. The irradiation induces a phase explosion of the material being irradiated, and a subsequent ejection of the ablative species that are used as additive building blocks. The ejected species are deposited and accumulated in the vicinity of the ablation site. This redistribution of the material can be repeated and controlled by raster scanning and multiple pulse irradiation. The deposition and accumulation cause the formation of µm-scale three-dimensional structures that surpass the initial surface level. The above-mentioned ablation, deposition, and accumulation all together constitute the proposed additive surface structuring process. In addition, the geometry of the three-dimensional structures can be further modified, if desirable, by a subsequent substractive ablation process. Microstructural analysis reveals a quasi-seamless conjugation between the surface where the structures grow and the structures additively grown by this method, and hence indicates the mechanic robustness of these structures. As a proof of concept, a sub-mm sized re-entrant structure and pillars are fabricated on aluminum substrate by this method. Single units as well as arrayed structures with arbitrary pattern lattice geometry are easily implemented in this additive surface structuring scheme. Engineered surface with desired functionalities can be realized by using this means, i.e., a surface with arrayed pillars being rendered with superhydrophobicity.

Toward Condensation-Resistant Omniphobic Surfaces

Omniphobic surfaces based on reentrant surface structures repel all liquids, regardless of the surface material, without requiring low-surface-energy coatings. Although omniphobic surfaces have been designed and demonstrated, they can fail during condensation, a phenomenon ubiquitous in both nature and industrial applications. Specifically, as condensate nucleates within the reentrant geometry, omniphobicity is destroyed. Here, we show a nanostructured surface that can repel liquids even during condensation. This surface consists of isolated reentrant cavities with a pitch on the order of 100 nm to prevent droplets from nucleating and spreading within all structures. We developed a model to guide surface design and subsequently fabricated and tested these surfaces with various liquids. We demonstrated repellency to 10 °C below the dew point and showed durability over 3 weeks. This work provides important insights for achieving robust, omniphobic surfaces.

A Facile and Effective Method to Fabricate Superhydrophobic/Superoeophilic Surface for the Separation of Both Water/Oil Mixtures and Water-in-Oil Emulsions

Superhydrophobic/superoleophilic surfaces (water contact angle greater than 150° with low hysteresis, with an oil contact angle smaller than 5°) have a wide-range of applications in oil/water separation. However, most of the essential methods to fabricate this kind of surface are complex, inflexible, and costly. Moreover, most methods focus on separating immiscible oil and water mixtures but lack the ability to demulsify surfactant-stabilized emulsions, which is widely present in industry and daily life. In this study, a facile and effective method was developed to fabricate superhydrophobic/superoleophilic surfaces that can be easily applied on almost all kinds of solid substrates. The treated porous substrates (e.g., steel mesh; cotton) can separate oil/water mixtures or absorb oil from a mixture. Furthermore, the compressed treated cotton is capable of demulsifying stabilized water-in-oil emulsions with high efficiency. The simple, low-cost, and material-unrestricted method provides an efficient way to separate oil/water mixtures of various kinds and has great potential in energy conservation and environmental protection.

Progress in understanding wetting transitions on rough surfaces

The abrupt change in the apparent contact angle occurring on a rough surface is called wetting transition. This change may be spontaneous or promoted by external stimuli such as pressure or vibration. Understanding the physical mechanism of wetting transitions is crucial for the design of highly stable superhydrophobic and omniphobic materials. Wetting regimes occurring on rough surfaces are introduced. Experimental methods of study of wetting transitions are reviewed. Physical mechanisms of wetting transitions on rough surfaces are discussed. Time and energy scaling of wetting transitions are addressed. The problem of the stability of Cassie wetting on inherently hydrophobic and hydrophilic surfaces is discussed. The origin and value of a barrier separating the Cassie and Wenzel wetting states are treated in detail. Hierarchical roughness increases the value of the energy barrier. The stability of Cassie wetting observed on re-entrant topographies is explained. The irreversibility of wetting transitions is explained, based on the asymmetry of the energy barrier, which is low from the side of the metastable (higher-energy) state and high from the side of the stable state. The critical pressure necessary for a wetting transition is introduced. The problem of "dimension" of wetting transition is discussed. Reducing the micro-structural scales enlarges the threshold pressure of a wetting transition. The roles of gravity and air compressibility in wetting transitions are treated. The dynamics of wetting transitions is reviewed. The results of molecular simulations of wetting transitions are presented. The trends of future investigations are envisaged.

High-frequency acoustic for nanostructure wetting characterization

Nanostructure wetting is a key problem when developing superhydrophobic surfaces. Conventional methods do not allow us to draw conclusions about the partial or complete wetting of structures on the nanoscale. Moreover, advanced techniques are not always compatible with an in situ, real time, multiscale (from macro to nanoscale) characterization. A high-frequency (1 GHz) acoustic method is used for the first time to characterize locally partial wetting and the wetting transition between nanostructures according to the surface tension of liquids (the variation is obtained by ethanol concentration modification). We can see that this method is extremely sensitive both to the level of liquid imbibition and to the impalement dynamic. We thus demonstrate the possibility to evaluate the critical surface tension of a liquid for which total wetting occurs according to the aspect ratio of the nanostructures. We also manage to identify intermediate states according to the height of the nanotexturation. Finally, our measurements revealed that the drop impalement depending on the surface tension of the liquid also depends on the aspect ratio of the nanostructures. We do believe that our method may lead to new insights into nanoscale wetting characterization by accessing the dynamic mapping of the liquid imbibition under the droplet.