Production of hollow polymer particles by suspension polymerization

Transition from liquid droplet to solid particle investigated by ultrasonic spectroscopy

The size distribution and elastic modulus of micron-sized particles dispersed in liquid can be quantitatively evaluated by ultrasonic spectroscopy at a megahertz frequency range combined with a scattering theory. Conventional theories dealing with the wavelength comparable with the micron-sized particles consider viscosity for liquid droplets in emulsions and elasticity for solid particles in suspension, but very few studies have simultaneously considered viscosity and elasticity for the dispersed phase. In this study, a toluene (Tol) solution of polystyrene (PS) was dispersed in a continuous phase (water), and the ultrasonic properties of the PS-Tol/water emulsion were investigated. Furthermore, when Tol is dried from the PS-Tol droplet, spherical solid PS particles are obtained in water. Using such a drying-in-liquid method, the processes of solid PS particle formation from PS-Tol liquid droplets were analyzed ultrasonically. Since these solid PS particles are in a glassy state at room temperature, the process from emulsion to solid polymer must go through a rubbery state or transition region, where viscosity becomes important in addition to elasticity for solid particles. The objective of this study is to demonstrate a methodology to quantitatively reproduce the ultrasonic spectra of microparticles associated with the drying of organic solvents using a model that takes account of both elasticity and viscous loss.

Preparation of Salt-Responsive Hollow Hydrophilic Polymer Particles by Inverse Suspension Polymerization

Hydrophilic polymer particles with a hollow structure have potential applications such as carriers for hydrophilic drugs. However, there are few reports on preparation and morphology control of such particles via a simple method. In this study, hollow hydrophilic polymer particles were prepared by inverse suspension polymerization for water droplets containing 2-acrylamido-2-methyl-1-propanesulfonic acid (AMPS) anions, 1-vinylimidazole (VIm) cations, oligo(ethylene glycol) diacrylate (OEGDA), dextran, and an initiator via the self-assembling phase-separated polymer (SaPSeP) method developed in our lab. The inner morphology of the particle could be controlled (as single- or multi-hollow structures) by changing the concentrations of the OEGDA and the dextran. The obtained hollow particles could encapsulate a hydrophilic fluorescent substance in their hollow region when the substance was added to the primary droplets before polymerization. In addition, the poly(AMPS-co-VIm-co-OEGDA) shell of the particles exhibited an ionic cross-linked structure, which could be stimulated by salt. The poly(AMPS-co-VIm-co-OEGDA) hollow particles with the encapsulated substance released the substance when salt was added to the dispersion. These results indicated that the applicability of the SaPSeP method can be broadened for morphology control of the hydrophilic polymer particles encapsulating water-soluble materials.

Preparation and Morphology Control of Poly(ionic liquid) Particles

Poly(ionic liquid)s (PILs) are prepared by the polymerization of ionic liquid (IL) monomers that have polymerizable groups on their cationic or anionic component. PILs also share many of the characteristic properties of ILs and can be used in various materials such as CO₂ sorbents, polymer electrolytes, dispersants, and microwave-absorbing materials. In this feature article, we survey our research, focusing on the preparation of PILs in the particulate state (PIL particles) and on the morphological control of the PIL particles, including (1) the preparation of PIL particles by dispersion polymerization and emulsion polymerization, (2) control of the morphology of composite particles consisting of a PIL and poly(methyl methacrylate) (PMMA), (3) the preparation of hollow particles with a PIL shell, and (4) the preparation of PIL particles containing reduced graphene oxide (rGO). The size of the obtained PIL particles could be controlled through a modification of the synthesis conditions and the mode of polymerization (i.e., dispersion polymerization or emulsion polymerization). The obtained PIL particles maintained the characteristic properties of the corresponding ILs; moreover, the solubility of the PIL particles could be easily modified by changing their counteranion. Using seeded polymerization, we prepared PMMA/PIL composite polymer particles and subsequently demonstrated that their morphology can be manipulated to yield a core-shell or Janus structure. Hollow particles consisting of a PIL shell were also prepared, and modification of the polarity and penetration behavior of the shell through anion exchange was demonstrated.

Supramolecular polymer nanocapsules by enzymatic covalent condensation: biocompatible and biodegradable drug-delivery systems for chemo-photothermal anticancer therapy

Supramolecular polymer nanocapsules were constructed by enzymatic covalent condensation and they acted as drug-delivery systems for chemo-photothermal anticancer therapy.

Scanning two-photon continuous flow lithography for synthesis of high-resolution 3D microparticles

Demand continues to rise for custom-fabricated and engineered colloidal microparticles across a breadth of application areas. This paper demonstrates an improvement in the fabrication rate of high-resolution 3D colloidal particles by using two-photon scanning lithography within a microfluidic channel. To accomplish this, we present (1) an experimental setup that supports fast, 3D scanning by synchronizing a galvanometer, piezoelectric stage, and an acousto-optic switch, and (2) a new technique for modifying the laser's scan path to compensate for the relative motion of the rapidly-flowing photopolymer medium. The result is an instrument that allows for rapid conveyor-belt-like fabrication of colloidal objects with arbitrary 3D shapes and micron-resolution features.

Box-like gel capsules from heterostructures based on a core–shell MOF as a template of crystal crosslinking

Cubic polymer capsules (PCs) were obtained using a crystal crosslinking (CC) method on core–shell MOF crystals, with a well-defined hollow cubic shape reflecting the heterostructure of the template.

Preparation of Flattened Cross-Linked Hollow Particles by Suspension Polymerization in a Solid Dispersion Medium

Flattened cross-linked hollow poly(divinylbenzene) (PDVB) particles with encapsulated n-hexadecane (HD) were successfully prepared through suspension polymerization using the self-assembling of phase-separated polymer (SaPSeP) method, in which the solid dispersion medium was gelled by gellan gum and compressed. The solid phase induced by gellan gum can be easily changed to a liquid state by heating, allowing the obtained particles to be easily recovered after polymerization. When the polymerization was conducted in the solid dispersion medium without compression, spherical hollow PDVB/HD composite particles were obtained. In contrast, when the polymerization was conducted with the compression of the solid dispersion medium, flattened hollow PDVB/HD composite particles were obtained. The shape of the flattened hollow polymer particles was controlled by changing the compression ratio of the solid phase, and the size could also be controlled by changing the DVB/HD droplet size using the Shirasu porous glass membrane-emulsification technique. Furthermore, flattened hollow particles larger than 20 μm in size were obtained, but it was difficult to obtain spherical hollow particles of such large size using the SaPSeP method.

Novel sandwich structure adsorptive membranes for removal of 4-nitrotoluene from water

Novel sandwich PES-SPES/PS-PDVB/PTFE adsorptive membranes were prepared by a filtration/immersion precipitation method and employed for the removal of 4-nitrotoluene from water. The static adsorption thermodynamics, kinetics, dynamic adsorption/desorption and membrane reusability were investigated. The results showed that the Freundlich model describes the adsorption isotherm satisfactorily. With increased PS-PDVB content, the maximum static adsorption capacity, partition coefficient, apparent adsorption rate constant, and dynamic adsorption capacity all significantly increased. The sandwich membranes showed much higher removal efficiency and adsorption capacity than those of mixed matrix membranes. With respect to dynamics adsorption/desorption, the sandwich membranes exhibited excellent reusability, with a removal efficiency greater than 95% even after five recycles.

Electrospray synthesis and properties of hierarchically structured PLGA TIPS microspheres for use as controlled release technologies

Microsphere-based controlled release technologies have been utilized for the long-term delivery of proteins, peptides and antibiotics, although their synthesis poses substantial challenges owing to formulation complexities, lack of scalability, and cost. To address these shortcomings, we used the electrospray process as a reproducible, synthesis technique to manufacture highly porous (>94%) microspheres while maintaining control over particle structure and size. Here we report a successful formulation recipe used to generate spherical poly(lactic-co-glycolic) acid (PLGA) microspheres using the electrospray (ES) coupled with a novel thermally induced phase separation (TIPS) process with a tailored Liquid Nitrogen (LN2) collection scheme. We show how size, shape and porosity of resulting microspheres can be controlled by judiciously varying electrospray processing parameters and we demonstrate examples in which the particle size (and porosity) affect release kinetics. The effect of electrospray treatment on the particles and their physicochemical properties are characterized by scanning electron microscopy, confocal Raman microscopy, thermogravimetric analysis and mercury intrusion porosimetry. The microspheres manufactured here have successfully demonstrated long-term delivery (i.e. 1week) of an active agent, enabling sustained release of a dye with minimal physical degradation and have verified the potential of scalable electrospray technologies for an innovative TIPS-based microsphere production protocol.

High porosity microspheres with functional groups synthesized by thiol–yne click suspension polymerization

We employed a combination of thiol–yne click polymerization and suspension polymerization for the synthesis of porous epoxy-functionalized polymeric microspheres.

Synthesis of micrometer-sized poly(methyl methacrylate) particles by microsuspension iodine transfer polymerization (ms ITP)

Micrometer-sized poly(methyl methacrylate) (PMMA) particles were successfully prepared without submicrometer-sized by-products for the first time by applying microsuspension iodine transfer polymerization with iodoform as a chain transfer agent.

Do encapsulated heat storage materials really retain their original thermal properties?

Which is right, ΔH_m (J/g-paraffin wax) or ΔH_m (J/g-capsules) to understand thermal properties of microcapsules?

Fabrication of pH sensitive microcapsules using soft templates and their application to drug release

The schematic depiction of the process preparing hollow microcapsules and drug loading via layer-by-layer assembly technique.

One-step template-free synthesis of monoporous polymer microspheres with uniform sizes via microwave-mediated dispersion polymerization

One-step facile synthesis of monoporous polymer microspheres via microwave-controlled dispersion polymerization is introduced. This template-free method employing the dispersion polymerization of styrene under microwave irradiation induces directly the formation of uniform monoporous polymer microspheres, with controllable morphologies and sizes, which can be tuned by simply adjusting parameters for the synthesis. A comparison to conventional heating indicates that microwave irradiation plays a vital role in the formation of this novel morphology.

Pickering emulsion templated layer-by-layer assembly for making microcapsules

Pickering emulsions stabilized by poly(sodium styrenesulfonate) (PSS) surface-modified LUDOX CL particles were used as templates for the layer-by-layer (LbL) deposition of polyelectrolytes and charged nanoparticles to form composite shells. The microcapsules resulting from repeated LbL coating with poly(diallyldimethylammonium chloride) (PDADMAC) and PSS had porous walls due to the loose arrangement of the original nanoparticle aggregates at the oil-water interface, leading to significant microcapsule rupture and low encapsulation efficiency. Microcapsules formed by coating with PDADMAC and anionic LUDOX HS nanoparticles led to dense walls and stronger microcapsules, suitable for microencapsulation of hydrophobic materials with a wide range of polarities.

A new method for the preparation of monoporous hollow microspheres

The feasibility of producing a hollow microsphere with a single hole in its shell by coaxial electrohydrodynamic atomization (CEHDA) is demonstrated. Polymethylsilsesquioxane (PMSQ) was used as a model shell material encapsulating a core of a volatile liquid, perfluorohexane (PFH), which was subsequently evaporated to produce the hollow microspheres. The diameters of the microspheres and of the single surface pore were controlled by varying the flow rate of the components, the concentration of the PMSQ solution, and the applied voltage in the CEHDA process. The particles were characterized by scanning electron microscopy, and the ranges obtained were 275-860 nm for the microsphere diameter and 35-135 nm for the pore size. The process overcomes several of the key problems associated with existing methods of monoporous microsphere formation including removing the need for elevated temperatures, multiple processing steps, and the use of surfactants and other additives.

Tailored Composite Polymer-Metal Nanoparticles by Miniemulsion Polymerization and Thiol-ene Functionalization

A simple and modular synthetic approach, based on miniemulsion polymerization, has been developed for the fabrication of composite polymer-metal nanoparticle materials. The procedure produces well-defined composite structures consisting of gold, silver or MnFe(2)O(4) nanoparticles (∼10 nm in diameter) encapsulated within larger spherical nanoparticles of poly(divinylbenzene) (∼100 nm in diameter). This methodology readily permits the incorporation of multiple metal domains into a single polymeric particle, while still preserving the useful optical and magnetic properties of the metal nanoparticles. The morphology of the composite particles is retained upon increasing the inorganic content, and also upon redispersion in organic solvents. Finally, the ability to tailor the surface chemistry of the composite nanoparticles and incorporate steric stabilizing groups using simple thiol-ene chemistry is demonstrated.

Novel hollow microcapsules based on iron-heparin complex multilayers

Iron-polysaccharide complex have been extensively utilized in the treatment of iron deficiency anemia for parenteral administration. Herein, a novel iron-heparin complexed hollow capsules with nanoscaled wall thickness have been fabricated by means of alternating deposition of ferric ions (III) (Fe+) and heparin (Hep) onto the surface of submicroscaled (488 nm) and microscaled (10.55 microm) polystyrene latex particles via both electrostatic interaction and chemical complexation processes, followed by dissolution of the cores using tetrahydrofuran. Confocal micrographs and atomic force microscopy (AFM) images prove that iron-heparin complexed submicroscaled hollow capsules keep spherical shapes in solution and even after drying. The activated partial thromboplastin time (APTT) assay shows that complexing with ferric ions do not compromise the catalytic capacity of heparin to promote antithrombin III-mediated thrombin inactivation. The anticoagulant activity value of (Fe3+/Hep)8 capsules is evaluated to be about 95.7 U/mg, indicating that approximately 0.55 mg heparin was in 1 mg powder of submicroscaled (Fe3+/Hep)8 hollow capsules. Compared with the same dosage of heparin, iron-heparin complexed hollow capsules display a more prolonged anticoagulant duration than heparin. All these results reveal that such submicroscaled iron-heparin complexed hollow capsules have application potential as an injectable anticoagulant vehicle.

Preparation of microcapsules containing a curing agent for epoxy resin by polyaddition reaction with the self-assembly of phase-separated polymer method in an aqueous dispersed system

To prepare cured epoxy resin particles encapsulating a curing agent (diamine), the self-assembly of phase-separated polymer (SaPSeP) method was developed to be applicable to polyaddition reaction of a stoichiometrically imbalanced system. The SaPSeP method was developed by the authors for preparation of micrometer-sized, hollow cross-linked polymer particles by radical polymerization based on the self-assembly of phase-separated polymer at the inner interface of particles. Although a polyaddition reaction, in general, requires that the reactants are in stoichiometric balance for the cure reaction to proceed well, diamine was successfully encapsulated within a cured epoxy resin shell by utilizing the SaPSeP method regardless of stoichiometric imbalance. The results provide further support of the previously proposed SaPSeP mechanism for the formation of hollow particles. Moreover, such diamine capsules can be employed in one-component epoxy adhesives.