Properties and performance of BaxSr1−xCo0.8Fe0.2O3−δ materials for oxygen transport membranes

Ultrafast Sintered Composite Cathode Incorporating a Negative Thermal Expansion Material for High-Performance Protonic Ceramic Fuel Cells

Protonic ceramic fuel cells (PCFCs) offer a promising, clean, and efficient energy conversion solution. However, thermal mismatch between cathodes and electrolytes remains a critical obstacle, leading to interfacial damage such as cracking and delamination. Incorporating negative thermal expansion (NTE) materials into the cathode can mitigate this issue. The challenge lies in integrating NTE materials without compromising electrochemical performance or causing unwanted reactions during sintering. This study introduces a novel BaFe0.9Zr0.1O3-δ (BFZ)-NdMnO3-δ composite cathode fabricated using an ultrafast high-temperature sintering (UHS) process. This approach mitigates thermal expansion while boosting the cathode's catalytic activity compared to a single-phase BFZ cathode. The resulting fuel cell achieves a high peak power density of ∼550 mW cm-2 at 600 °C and demonstrates excellent stability during a 100 h test at 550 °C. These findings highlight the potential of UHS for developing high-performance, thermally compatible cathode materials that advance the field of PCFCs.

Clarifying the Role of the Reducers-to-Oxidizers Ratio in the Solution Combustion Synthesis of Ba0.5Sr0.5Co0.8Fe0.2O3-δ Oxygen Electrocatalysts

Ba0.5Sr0.5Co0.8Fe0.2O3-δ perovskite-type compounds are well-known mixed ionic-electronic conductors for oxygen electrocatalytic applications, although their performance is strictly dependent on the selected preparation methodology and processing parameters. The reducers-to-oxidizers ratio (Φ) is a very important parameter in the solution combustion synthesis of mixed ionic-electronic conductors. Selection of Φ is not trivial and it strongly depends on the type of fuel used, the chemical composition and the specific application of the material. This work clarifies the role of Φ in the solution combustion synthesis of Ba0.5Sr0.5Co0.8Fe0.2O3-δ for application as oxygen electrocatalysts. Ba0.5Sr0.5Co0.8Fe0.2O3-δ powders were synthesized by solution combustion synthesis using sucrose-polyethylene glycol fuel mixtures with reducers-to-oxidizers ratio values between 1 (stoichiometric) and 3 (over-stoichiometric). Chemical-physical properties were studied by X-ray diffraction, scanning electron microscopy, N2 adsorption at −196 °C, H2-temperature programmed reduction and thermogravimetric analysis. The results evidenced the direct role of Φ on the intensity and redox environment of the combustion process, and its indirect influence on the Ba0.5Sr0.5Co0.8Fe0.2O3-δ electrode materials properties. Taking into account the general picture, the highly over-stoichiometric Φ was selected as the optimal one and the electrochemical activity of the corresponding powder was tested by electrochemical impedance spectroscopy on electrolyte-supported half-cells employing a Ce0.8Sm0.2O2-x electrolyte.

How To Get Mechanistic Information from Partial Pressure-Dependent Current-Voltage Measurements of Oxygen Exchange on Mixed Conducting Electrodes

The oxygen incorporation and evolution reaction on mixed conducting electrodes of solid oxide fuel or electrolysis cells involves gas molecules as well as ionic and electronic point defects in the electrode. The defect concentrations depend on the gas phase and can be modified by the overpotential. These interrelationships make a mechanistic analysis of partial pressure-dependent current-voltage experiments challenging. In this contribution it is described how to exploit this complex situation to unravel the kinetic roles of surface adsorbates and electrode point defects. Essential is a counterbalancing of oxygen partial pressure and dc electrode polarization such that the point defect concentrations in the electrode remain constant despite varying the oxygen partial pressure. It is exemplarily shown for La_0.6Sr_0.4FeO_3-δ (LSF) thin film electrodes on yttria-stabilized zirconia how mechanistically relevant reaction orders can be obtained from current-voltage curves, measured in a three-electrode setup. This analysis strongly suggests electron holes as the limiting defect species for the oxygen evolution on LSF and reveals the dependence of the oxygen incorporation rate on the oxygen vacancy concentration. A virtual independence of the reaction rate from the oxygen partial pressure was empirically found for moderate oxygen pressures. This effect, however, arises from a counterbalancing of defect and adsorbate concentration changes.

Dopant-Site Determination in Y- and Sc-Doped (Ba0.5Sr0.5)(Co0.8Fe0.2)O3-δ by Atom Location by Channeling Enhanced Microanalysis and the Role of Dopant Site on Secondary Phase Formation

(Ba0.5Sr0.5)(Co0.8Fe0.2)O3-δ (BSCF) is a promising material with mixed ionic and electronic conductivity which is considered for oxygen separation membranes. Selective improvement of material properties, e.g. oxygen diffusivity or suppression of secondary phase formation, can be achieved by B-site doping. This study is concerned with the formation of Co-oxide precipitates in undoped BSCF at typical homogenization temperatures of 1,000°C, which act as undesirable nucleation sites for other secondary phases in the application-relevant temperature range. Y-doping successfully suppresses Co-oxide formation, whereas only minor improvements are achieved by Sc-doping. To understand the reason for the different behavior of Y and Sc, the lattice sites of dopant cations in BSCF were experimentally determined in this work. Energy-dispersive X-ray spectroscopy in a transmission electron microscope was applied to locate dopant sites exploiting the atom location by channeling enhanced microanalysis technique. It is shown that Sc exclusively occupies B-cation sites, whereas Y is detected on A- and B-cation sites in Y-doped BSCF, although solely B-site doping was intended. A model is presented for the suppression of Co-oxide formation in Y-doped BSCF based on Y double-site occupancy.

A novel CO2-stable dual phase membrane with high oxygen permeability

A good combination of high CO₂ stability and high oxygen permeability is obtained for the novel CP–PSFC dual phase membrane.

Single sublattice endotaxial phase separation driven by charge frustration in a complex oxide

Complex transition-metal oxides are important functional materials in areas such as energy and information storage. The cubic ABO₃ perovskite is an archetypal example of this class, formed by the occupation of small octahedral B-sites within an AO₃ network defined by larger A cations. We show that introduction of chemically mismatched octahedral cations into a cubic perovskite oxide parent phase modifies structure and composition beyond the unit cell length scale on the B sublattice alone. This affords an endotaxial nanocomposite of two cubic perovskite phases with distinct properties. These locally B-site cation-ordered and -disordered phases share a single AO₃ network and have enhanced stability against the formation of a competing hexagonal structure over the single-phase parent. Synergic integration of the distinct properties of these phases by the coherent interfaces of the composite produces solid oxide fuel cell cathode performance superior to that expected from the component phases in isolation.

Ethylene production by ODHE in catalytically modified Ba(0.5)Sr(0.5)Co(0.8)Fe(0.2)O(3-δ) membrane reactors

Process intensification by the integration of membranes and high-temperature reactors offers several advantages with regard to conventional process schemes, that is, energy saving, safe operation, reduced plant/unit size, and higher process performance, for example, higher productivity, catalytic activity, selectivity, or stability. We present the study of oxidative dehydrogenation of ethane at 850 °C on a catalytic membrane reactor based on a mixed ionic-electronic conducting membrane. The surface of the membrane made of Ba(0.5)Sr(0.5)Co(0.8)Fe(0.2)O(3-δ) has been activated by using different porous catalytic layers based on perovskites. The layer was deposited by screen printing, and the porosity and thickness was studied for the catalyst composition. The different catalyst formulations are based on partial substitution of A- and B-site atoms of doped strontium ferrite/cobaltites (A(0.6)Sr(0.4)Co(0.5)Fe(0.5)O(3-δ) and Ba(0.6)Sr(0.4)BO(3-δ)) and were synthesized by an ethylenediaminetetraacetic acid-citrate complexation route. The use of a disk-shaped membrane in the reactor enabled the direct contact of gaseous oxygen and hydrocarbons to be avoided, and thus, the ethylene content increased. High ethylene yields (up to ≈81 %) were obtained by using a catalytic coating based on Ba(0.5)Sr(0.5)Co(0.8)Fe(0.2)O(3-δ), which included macropores produced by the addition of graphite platelets into the screen-printing ink. The promising catalytic results obtained with this catalytically modified membrane reactor are attributed to the combination of 1) the high activity, as a result of the high temperature and oxygen species diffusing through the membrane; 2) the control of oxygen dosing and the low concentration of molecules in the gas phase; and 3) suitable fluid dynamics, which enables appropriate feed contact with the membrane and the rapid removal of products.