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Zhang L, Xu Y, Feng T, Zhang Y, Sun J, Wang X, Bai C, Zhang X, Shen J. Chitosan toughened epoxy resin by chemical cross-linking: Enabling excellent mechanical properties and corrosion resistance. Int J Biol Macromol 2024; 271:132565. [PMID: 38782327 DOI: 10.1016/j.ijbiomac.2024.132565] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/20/2023] [Revised: 04/24/2024] [Accepted: 05/20/2024] [Indexed: 05/25/2024]
Abstract
There is a growing demand for the development of epoxy resin modified with biomaterials, aiming to achieve high toughness. Herein, chitosan crosslinked epoxy resin (CE) was synthesized by diisocyanate as a bridge. With 4,4'-diamino-diphenylmethane (DDM) as the curing agent, thanks to the unique cross-linking structure of the CE resin and the presence of carbamate groups, the cured CE/DDM exhibited superior properties compared to commercially available epoxy resin (E51). The tensile strength of the cured CE-3/DDM reached 90.17 MPa, the elongation at break was 11.2 %, and the critical stress intensity factor (KIC) measured 1.78 MPa m1/2. These values were 21.4 %, 151.6 %, and 81.6 % higher than those of the cured E51/DDM, respectively. It is worth noting that the addition of biomass material chitosan did not reduce the thermal stability of the resin. Additionally, the CE coatings on the metal substrate exhibited exceptional corrosion resistance, as evidenced by higher impedance values in electrochemical impedance spectroscopy (EIS) and polarization voltages in the Tafel curve compared to those of the E51 coating. This study opens up a novel approach to modifying epoxy resin with biomass materials with high toughness and corrosion resistance, without sacrificing other performance.
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Affiliation(s)
- Lili Zhang
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China.
| | - Yuxuan Xu
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China
| | - Tengyu Feng
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China
| | - Yu Zhang
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China
| | - Jiajun Sun
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China
| | - Xiaodong Wang
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China
| | - Chengying Bai
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China
| | - Xiaohong Zhang
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China.
| | - Jun Shen
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China; Research Institute of Urbanization and Urban Safety, School of Civil and Resource Engineering, University of Science and Technology Beijing, Beijing 100083, China
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Meng H, Zhang Q, Lu M, Qu Z, Chen B, Xu CA, Lu M. Cure kinetics and properties of high-performance epoxy thermosets cured with active ester-terminated poly (aryl ether ketone). HIGH PERFORM POLYM 2021. [DOI: 10.1177/09540083211009572] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
Abstract
Benzene-1,3,5-triyl tribenzoate (TBB), both 3,5-bis(benzoyloxy)benzoate-terminated poly (aryl ether ketone) oligomers (BPAPK and TMPK), containing active ester (Ph−O−(C=O)− structure), were prepared and served as curing agents for dicyclopentadiene novoalc epoxy (DCPD). The curing kinetics and properties of three epoxy thermosets were systematically investigated. The model reaction of TBB and glycidyl phenyl ether was designed to understand the curing mechanism of oxirane ring with active ester. TMPK/DCPD displays the lowest reaction activation energy, which is the result of the combined influence of free volume and diffusion. In addition, TMPK/DCPD has the highest Tg value (218°C), which enhances 34.6% and 42.5% compared with BPAPK/DCPD and TBB/DCPD, respectively. Meanwhile, TMPK/DCPD also shows superior dielectric and water resistance properties due to no secondary alcohol generated after curing and hydrophobic tetramethyl-substituted biphenyl structure. Herein, TMPK/DCPD as high-performance epoxy thermosets has potential applications in electronic packaging fields.
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Affiliation(s)
- Huifa Meng
- Guangzhou Institute of Chemistry, Chinese Academy of Sciences, Guangzhou, People’s Republic of China
- University of Chinese Academy of Sciences, Beijing, People’s Republic of China
- Guangdong Provincial Key Laboratory of Organic Polymer Materials for Electronics, Guangzhou, People’s Republic of China
| | - Qian Zhang
- Guangzhou Institute of Chemistry, Chinese Academy of Sciences, Guangzhou, People’s Republic of China
- University of Chinese Academy of Sciences, Beijing, People’s Republic of China
- Guangdong Provincial Key Laboratory of Organic Polymer Materials for Electronics, Guangzhou, People’s Republic of China
| | - Maoping Lu
- Guangzhou Institute of Chemistry, Chinese Academy of Sciences, Guangzhou, People’s Republic of China
- University of Chinese Academy of Sciences, Beijing, People’s Republic of China
| | - Zhencai Qu
- Guangzhou Institute of Chemistry, Chinese Academy of Sciences, Guangzhou, People’s Republic of China
- University of Chinese Academy of Sciences, Beijing, People’s Republic of China
- CAS Engineering Laboratory for Special Fine Chemicals, Guangzhou, People’s Republic of China
| | - Bing Chen
- Guangzhou Institute of Chemistry, Chinese Academy of Sciences, Guangzhou, People’s Republic of China
- University of Chinese Academy of Sciences, Beijing, People’s Republic of China
- CASH GCC (Nanxiong) Research Institute of New Materials Co., Ltd, Guangzhou, People’s Republic of China
| | - Chang-an Xu
- Guangzhou Institute of Chemistry, Chinese Academy of Sciences, Guangzhou, People’s Republic of China
- University of Chinese Academy of Sciences, Beijing, People’s Republic of China
- CASH GCC (Nanxiong) Research Institute of New Materials Co., Ltd, Guangzhou, People’s Republic of China
| | - Mangeng Lu
- Guangzhou Institute of Chemistry, Chinese Academy of Sciences, Guangzhou, People’s Republic of China
- University of Chinese Academy of Sciences, Beijing, People’s Republic of China
- Guangdong Provincial Key Laboratory of Organic Polymer Materials for Electronics, Guangzhou, People’s Republic of China
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Shi K, Shen Y, Yang Y, Wang T. Novel imidazole derivatives with recoverable activity as latent curing agents for epoxy. J Appl Polym Sci 2021. [DOI: 10.1002/app.49730] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/11/2022]
Affiliation(s)
- Kunxiang Shi
- College of Materials Science and Engineering Nanjing Tech University Nanjing Jiangsu People's Republic of China
| | - Yucai Shen
- College of Materials Science and Engineering Nanjing Tech University Nanjing Jiangsu People's Republic of China
| | - Yunxu Yang
- College of Materials Science and Engineering Nanjing Tech University Nanjing Jiangsu People's Republic of China
| | - Tingwei Wang
- College of Materials Science and Engineering Nanjing Tech University Nanjing Jiangsu People's Republic of China
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Amini Majd A, Mortezaei M, Amiri Amraei I. Curing behavior, thermal, and mechanical properties of epoxy/polyamic acid based on 4,4′‐biphtalic dianhydride and 3,3′‐dihydroxybenzidine. POLYM ENG SCI 2020. [DOI: 10.1002/pen.25427] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Armin Amini Majd
- Department of Polymer Engineering, Composite Research CenterMalek Ashtar University of Technology Tehran Iran
| | - Mehrzad Mortezaei
- Department of Polymer Engineering, Composite Research CenterMalek Ashtar University of Technology Tehran Iran
| | - Iraj Amiri Amraei
- Department of Polymer Engineering, Composite Research CenterMalek Ashtar University of Technology Tehran Iran
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Wang CY, Jiang CR, Yu B, Zhao XY, Cui ZL, Li J, Ren Q. Highly Soluble Polyimides Containing Di-tert-butylbenzene and Dimethyl Groups with Good Gas Separation Properties and Optical Transparency. CHINESE JOURNAL OF POLYMER SCIENCE 2020. [DOI: 10.1007/s10118-020-2377-y] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/27/2022]
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Shen JJ, Zhang DG, Liu X, Tang YC, Lin Y, Wu GZ. Facile fabrication of high-performance polyimide nanocomposites with in situ formed “impurity-free” dispersants. CHINESE JOURNAL OF POLYMER SCIENCE 2016. [DOI: 10.1007/s10118-016-1771-y] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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