Impact Force, Polar Gap and Modal Parameters Predict Acetabular Cup Fixation: A Study on a Composite Bone

3-D finite element model of the impaction of a press-fitted femoral stem under various biomechanical environments

BACKGROUND

Uncemented femoral stem insertion into the bone is achieved by applying successive impacts on an inserter tool called "ancillary". Impact analysis has shown to be a promising technique to monitor the implant insertion and to improve its primary stability.

METHOD

This study aims to provide a better understanding of the dynamic phenomena occurring between the hammer, the ancillary, the implant and the bone during femoral stem insertion, to validate the use of impact analyses for implant insertion monitoring. A dynamic 3-D finite element model of the femoral stem insertion via an impaction protocol is proposed. The influence of the trabecular bone Young's modulus (Et), the interference fit (IF), the friction coefficient at the bone-implant interface (μ) and the impact velocity (v0) on the implant insertion and on the impact force signal is evaluated.

RESULTS

For all configurations, a decrease of the time difference between the two first peaks of the impact force signal is observed throughout the femoral stem insertion, up to a threshold value of 0.23 ms. The number of impacts required to reach this value depends on Et, v0 and IF and varies between 3 and 8 for the set of parameters considered herein. The bone-implant contact ratio reached after ten impacts varies between 60% and 98%, increases as a function of v0 and decreases as a function of IF, μ and Et.

CONCLUSION

This study confirms the potential of an impact analyses-based method to monitor implant insertion and to retrieve bone-implant contact properties.

Detection of periprosthetic fractures around the femoral stem by resonance frequency analysis: An in vitro study

Periprosthetic femoral bone fractures are frequent complications of Total Hip Arthroplasty (THA) and may occur during the insertion of uncemented Femoral Stems (FS), due to the nature of the press-fit fixation. Such fracture may lead to the surgical failure of the THA and require a revision surgery, which may have dramatic consequences. Therefore, an early detection of intra-operative fractures is important to avoid worsening the fracture and/or to enable a peroperative treatment. The aim of this in vitro study is to determine the sensitivity of a method based on resonance frequency analysis of the bone-stem-ancillary system for periprosthetic fractures detection. A periprosthetic fracture was artificially created close to the lesser-trochanter of 10 femoral bone mimicking phantoms. The bone-stem-ancillary resonance frequencies in the range (2-12) kHz were measured on an ancillary instrumented with piezoelectric sensors, which was fixed to the femoral stem. The measurements were repeated for different fracture lengths from 4 to 55 mm. The results show a decrease of the resonance frequencies due to the fracture occurrence and propagation. The frequency shift reached up to 170 Hz. The minimum fracture length that can be detected varies from 3.1±1.7 mm to 5.9±1.9 mm according to the mode and to the specimen. A significantly higher sensitivity (p = 0.011) was obtained for a resonance frequency around 10.6 kHz, corresponding to a mode vibrating in a plane perpendicular to the fracture. This study opens new paths toward the development of non-invasive vibration-based methods for intra-operative periprosthetic fractures detection.

Modal Analysis of the Ancillary During Femoral Stem Insertion: A Study on Bone Mimicking Phantoms

The femoral stem primary stability achieved by the impaction of an ancillary during its insertion is an important factor of success in cementless surgery. However, surgeons still rely on their proprioception, making the process highly subjective. The use of Experimental Modal Analysis (EMA) without sensor nor probe fixation on the implant or on the bone is a promising non destructive approach to determine the femoral stem stability. The aim of this study is to investigate whether EMA performed directly on the ancillary could be used to monitor the femoral stem insertion into the bone. To do so, a cementless femoral stem was inserted into 10 bone phantoms of human femurs and EMA was carried out on the ancillary using a dedicated impact hammer for each insertion step. Two bending modes could be identified in the frequency range [400-8000] Hz for which the resonance frequency was shown to be sensitive to the insertion step and to the bone-implant interface properties. A significant correlation was obtained between the two modal frequencies and the implant insertion depth (R² = 0.95 ± 0.04 and R² = 0.94 ± 0.06). This study opens new paths towards the development of noninvasive vibration based evaluation methods to monitor cementless implant insertion.

Machine Learning-Based Diagnosis in Laser Resonance Frequency Analysis for Implant Stability of Orthopedic Pedicle Screws

Evaluation of the initial stability of implants is essential to reduce the number of implant failures of pedicle screws after orthopedic surgeries. Laser resonance frequency analysis (L-RFA) has been recently proposed as a viable diagnostic scheme in this regard. In a previous study, L-RFA was used to demonstrate the diagnosis of implant stability of monoaxial screws with a fixed head. However, polyaxial screws with movable heads are also frequently used in practice. In this paper, we clarify the characteristics of the laser-induced vibrational spectra of polyaxial screws which are required for making L-RFA diagnoses of implant stability. In addition, a novel analysis scheme of a vibrational spectrum using L-RFA based on machine learning is demonstrated and proposed. The proposed machine learning-based diagnosis method demonstrates a highly accurate prediction of implant stability (peak torque) for polyaxial pedicle screws. This achievement will contribute an important analytical method for implant stability diagnosis using L-RFA for implants with moving parts and shapes used in various clinical situations.

Laser resonance frequency analysis of pedicle screw stability: A cadaveric model bone study

There is no evaluation method currently available to assess intraoperative pedicle screw fixation (PSF) strength. In this study, we established a laser-based resonance frequency analysis (RFA) system with high-speed, noncontact, quantitative measurements of PSF. Clinical investigations in the future can assess surgical failure risk of implants. We investigated the characteristics of the laser RFA and compared them with the conventional methods. We inserted a pedicle screw in the vertebral pedicle of human cadaver or model bone, followed by screw pull-out, peak torque, implant stability quotient (ISQ) value obtained by the magnetic dental RFA system, and fixation force of laser RFA. We compared the outcomes using best-fit linear or logarithmic approximations. For the model bone study, the resonance frequency (RF) versus peak torque/pull-out force (POF) demonstrated strong correlations using logarithmic approximation (vs. peak torque: R = 0.931, p < .001, vs. POF: R = 0.931, p < .001). RF strongly correlated with the ISQ value using linear approximation (R = 0.981, p < .001). For the cadaveric vertebrae study, the correlation coefficients between RF and the peak torque/POF were significant regardless of approximation method (peak torque: logarithmic: R = 0.716 vs. linear: R = 0.811; p < .001) (POF: logarithmic: R = 0.644 vs. linear: R = 0.548; p < .05). Thus, the results of this study revealed a constant correlation between RFA and conventional methods as a measurement validation, predicting favorable support for intraoperative PSF. RFA has the potential to be a new index for evaluating the implant fixation force.

Experimental study of the effect of the boundary conditions of fractured bone

Reliable fracture diagnosis monitoring and analyzing low-frequency transverse vibration data can be achieved through an in-depth understanding of the physical interactions between wave propagation and boundary conditions. The present study aims to investigate the effects of the boundary conditions on the low-frequency structural vibrations of bones. Time-frequency domain analysis of transverse vibration signals depending on the boundary conditions of bones is analyzed and investigated. These studies reveal that the responses of fractured or non-fractured bones are different and influenced by the displacement and force boundary conditions. These relationships can be considered in the development of a smart fracture diagnosis system considering the posture and boundary condition. To validate the present observations, the experiments with artificial specimens and cadaver are carried.

Femur Auxetic Meta-Implants with Tuned Micromotion Distribution

Stress shielding and micromotions are the most significant problems occurring at the bone-implants interface due to a mismatch of their mechanical properties. Mechanical 3D metamaterials, with their exceptional behaviour and characteristics, can provide an opportunity to solve the mismatch of mechanical properties between the bone and implant. In this study, a new porous femoral hip meta-implant with graded Poisson's ratio distribution was introduced and its results were compared to three other femoral hip implants (one solid implant, and two porous meta-implants, one with positive and the other with a negative distribution of Poisson's ratio) in terms of stress and micromotion distributions. For this aim, first, a well-known auxetic 3D re-entrant structure was studied analytically, and precise closed-form analytical relationships for its elastic modulus and Poisson's ratio were derived. The results of the analytical solution for mechanical properties of the 3D re-entrant structure presented great improvements in comparison to previous analytical studies on the structure. Moreover, the implementation of the re-entrant structure in the hip implant provided very smooth results for stress and strain distributions in the lattice meta-implants and could solve the stress shielding problem which occurred in the solid implant. The lattice meta-implant based on the graded unit cell distribution presented smoother stress-strain distribution in comparison with the other lattice meta-implants. Moreover, the graded lattice meta-implant gave minimum areas of local stress and local strain concentration at the contact region of the implants with the internal bone surfaces. Among all the cases, the graded meta-implant also gave micromotion levels which are the closest to values reported to be desirable for bone growth (40 µm).

Characterization of Acetabular Cup Insertion Forces in Cancellous Bone Proxy for Validation of an Invasive Sensing Model and Development of Automatic Prosthesis Installation Device: A Preliminary Study

Total hip replacement is a widespread medical procedure, with over 300,000 surgeries performed each year in the United States alone. The vast majority of total hip replacements utilize press fit fixation. Successful seating of the implant requires a delicate balance between inserting the implant deep enough to obtain sufficient primary stability, while avoiding fracture of bone. To improve patient outcomes, surgeons need assistive technologies that can guide them as to how much force to apply and when to stop impacting. The development of such technology, however, requires a greater understanding of the forces experienced in bone and the resulting cup insertion and implant stability. Here, we present a preliminary study of acetabular cup insertion into bone proxy samples. We find that as the magnitude of force on the acetabular cup increases, cup insertion and axial extraction force increase linearly, then nonlinearly, and finally plateau with full insertion. Within the small nonlinear zone, approximately 90% of both cup insertion and extraction force are achieved with only 50% total energy required for full seating, posing the question as to whether full seating is an appropriate goal in press-fit arthroplasty. For repeated impacts of a given energy, cup displacement and force experienced in bone (measured force profile—MFP) increase correspondingly and reach a plateau over a certain number of impacts (number of impacts to seating—NOITS), which represents the rate of insertion. The relationship between MFP and NOITS can be exploited to develop a force feedback mechanism to quantitatively infer optimal primary implant stability.

Ex vivo estimation of cementless femoral stem stability using an instrumented hammer

BACKGROUND

The success of cementless hip arthroplasty depends on the primary stability of the femoral stem. It remains difficult to assess the optimal number of impacts to guarantee the femoral stem stability while avoiding bone fracture. The aim of this study is to validate a method using a hammer instrumented with a force sensor to monitor the insertion of femoral stem in bovine femoral samples.

METHODS

Different cementless femoral stem were impacted into five bovine femur samples, leading to 99 configurations. Three methods were used to quantify the insertion endpoint: the impact hammer, video motion tracking and the surgeon proprioception. For each configuration, the number of impacts performed by the surgeon until he felt a correct insertion was noted N_surg. The insertion depth E was measured through video motion tracking, and the impact number N_vid corresponding to the end of the insertion was estimated. Two indicators, noted I and D, were determined from the analysis of the time variation of the force, and the impact number N_d corresponding to a threshold reached in D variation was estimated.

FINDINGS

The pullout force of the femoral stem was significantly correlated with I (R² = 0.81). The values of N_surg, N_vid and N_d were similar for all configurations.

INTERPRETATION

The results validate the use of the impact hammer to assess the primary stability of the femoral stem and the moment when the surgeon should stop the impaction procedure for an optimal insertion, which could lead to the development of a decision support system.

Laser Resonance Frequency Analysis: A Novel Measurement Approach to Evaluate Acetabular Cup Stability During Surgery

Artificial joint acetabular cup stability is essential for successful total hip arthroplasty. However, a quantitative evaluation approach for clinical use is lacking. We developed a resonance frequency analysis (RFA) system involving a laser system that is fully contactless. This study aimed to investigate the usefulness of laser RFA for evaluating acetabular cup stability. First, the finite element method was performed to determine the vibration mode for analysis. Second, the acetabular cup was press-fitted into a reamed polyurethane cavity that replicated the human acetabular roof. The implanted acetabular cup was vibrated with pulse laser irradiation and the induced vibration was detected with a laser Doppler vibrometer. The time domain signal from the vibrometer was analyzed by fast Fourier transform to obtain the vibration frequency spectrum. After laser RFA, the pull-down force of the acetabular cup was measured as conventional implant fixation strength. The frequency of the first highest amplitude between 2 kHz and 6 kHz was considered as the resonance peak frequency, and its relationship with the pull-down force was assessed. The peak frequency could predict the pull-down force (R² = 0.859, p < 0.000). Our findings suggest that laser RFA might be useful to measure acetabular cup stability during surgery.

Quantitative CT-based bone strength parameters for the prediction of novel spinal implant stability using resonance frequency analysis: a cadaveric study involving experimental micro-CT and clinical multislice CT

BACKGROUND

To predict conventional test forces (peak torque and pull-out force) and a new test force (implant stability quotient [ISQ] value of a spinal pedicle screw) from computed tomography (CT) parameters, including micro-architectural parameters, using high-resolution micro-CT and clinical multislice CT (MSCT) in human cadaveric vertebrae.

METHODS

Micro-CT scans before/after screw insertion (n = 68) and MSCT scans before screw insertion (n = 58) of human cadaveric vertebrae were assessed for conventional test forces and ISQ value. Three-dimensional volume position adjustment between pre-insertion micro-CT and MSCT scans and post-insertion scans (micro-CT) was performed to extract the volume of the cancellous bone surrounding the pedicle screw. The following volume bone mineral density and micro-architectural parameters were calculated: bone volume fraction, bone surface density (bone surface/total volume (BS/TV)), trabecular thickness, trabecular separation, trabecular number, structure model index, and number of nodes (branch points) of the cancellous bone network/total volume (NNd/TV) using Spearman's rank correlation coefficient with Bonferroni correction.

RESULTS

Conventional test forces showed the strongest correlation with BS/TV: peak torque, ρ = 0.811, p = 4.96 × 10^-17(micro-CT) and ρ = 0.730, p = 7.87 × 10^-11 (MSCT); pull-out force, ρ = 0.730, p = 1.64 × 10^-12 (micro-CT) and ρ = 0.693, p = 1.64 × 10^-9 (MSCT). ISQ value showed the strongest correlation with NNd/TV: ρ = 0.607, p = 4.01 × 10^-8 (micro-CT) and ρ = 0.515, p = 3.52 × 10^-5 (MSCT).

CONCLUSIONS

Test forces, including the ISQ value, can be predicted using micro-CT and MSCT parameters. This is useful for establishing a preoperative fixation strength evaluation system.

A study on the use of the Osstell apparatus to evaluate pedicle screw stability: An in-vitro study using micro-CT

Pull-out force and insertion torque have not been generally used as intraoperative measures for the evaluation of pedicle screw stability because of their invasiveness. On the other hand, resonance frequency analysis is a non-invasive and repeatable technique that has been clinically used in dentistry to evaluate implant stability e.g. by the Osstell apparatus. In this study, the characteristics of the implant stability quotient (ISQ) value obtained by the Osstell apparatus in the field of spinal surgery were investigated. Biomechanical test materials simulating human bone were used to provide a comparative platform for evaluating each fixation strength measure, including pull-out force, insertion torque, and the ISQ value. To perform pull-out force measurement and to repeat pedicle screw insertion and removal, loosening was artificially created, and its effect was investigated. The grade of loosening was quantified on a micro-CT image after pedicle screw removal. In the comparison of the 3 fixation strength measures, the correlations of the ISQ value with the pull-out force (R² = 0.339 p <0.0001) and the insertion torque (R² = 0.337 p <0.0001) were lower than the correlation between pull-out force and insertion torque (R² = 0.918 p <0.0001). On a micro-CT study, the material volume of the internal threads disappeared after destruction of its integrity due to repeated pedicle screw insertion and removal. Material integrity destruction of the internal threads decreased only the pull-out force and the insertion torque, but it did not affect the ISQ value. The ISQ value only decreased when the material volume of the internal threads disappeared, probably because the ISQ value reflects the resistance against a force in the perpendicular direction of the screw, unlike the conventional measures of fixation strength, such as pull-out force and insertion torque, which reflect axial load.