1
|
Hari A, Doddapaneni TRKC, Kikas T. Common operational issues and possible solutions for sustainable biosurfactant production from lignocellulosic feedstock. ENVIRONMENTAL RESEARCH 2024; 251:118665. [PMID: 38493851 DOI: 10.1016/j.envres.2024.118665] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/13/2023] [Revised: 02/06/2024] [Accepted: 03/07/2024] [Indexed: 03/19/2024]
Abstract
Surfactants are compounds with high surface activity and emulsifying property. These compounds find application in food, medical, pharmaceutical, and petroleum industries, as well as in agriculture, bioremediation, cleaning, cosmetics, and personal care product formulations. Due to their widespread use and environmental persistence, ensuring biodegradability and sustainability is necessary so as not to harm the environment. Biosurfactants, i.e., surfactants of plant or microbial origin produced from lignocellulosic feedstock, perform better than their petrochemically derived counterparts on the scale of net-carbon-negativity. Although many biosurfactants are commercially available, their high cost of production justifies their application only in expensive pharmaceuticals and cosmetics. Besides, the annual number of new biosurfactant compounds reported is less, compared to that of chemical surfactants. Multiple operational issues persist in the biosurfactant value chain. In this review, we have categorized some of these issues based on their relative position in the value chain - hurdles occurring during planning, upstream processes, production stage, and downstream processes - alongside plausible solutions. Moreover, we have presented the available paths forward for this industry in terms of process development and integrated pretreatment, combining conventional tried-and-tested strategies, such as reactor designing and statistical optimization with cutting-edge technologies including metabolic modeling and artificial intelligence. The development of techno-economically feasible biosurfactant production processes would be instrumental in the complete substitution of petrochemical surfactants, rather than mere supplementation.
Collapse
Affiliation(s)
- Anjana Hari
- Chair of Biosystems Engineering, Institute of Forestry and Engineering, Estonian University of Life Sciences, Kreutzwaldi 56, Tartu, 51014, Estonia.
| | - Tharaka Rama Krishna C Doddapaneni
- Chair of Biosystems Engineering, Institute of Forestry and Engineering, Estonian University of Life Sciences, Kreutzwaldi 56, Tartu, 51014, Estonia
| | - Timo Kikas
- Chair of Biosystems Engineering, Institute of Forestry and Engineering, Estonian University of Life Sciences, Kreutzwaldi 56, Tartu, 51014, Estonia
| |
Collapse
|
2
|
Treinen C, Claassen L, Hoffmann M, Lilge L, Henkel M, Hausmann R. Evaluation of an external foam column for in situ product removal in aerated surfactin production processes. Front Bioeng Biotechnol 2023; 11:1264787. [PMID: 38026897 PMCID: PMC10657896 DOI: 10.3389/fbioe.2023.1264787] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/21/2023] [Accepted: 10/12/2023] [Indexed: 12/01/2023] Open
Abstract
In Bacillus fermentation processes, severe foam formation may occur in aerated bioreactor systems caused by surface-active lipopeptides. Although they represent interesting compounds for industrial biotechnology, their property of foaming excessively during aeration may pose challenges for bioproduction. One option to turn this obstacle into an advantage is to apply foam fractionation and thus realize in situ product removal as an initial downstream step. Here we present and evaluate a method for integrated foam fractionation. A special feature of this setup is the external foam column that operates separately in terms of, e.g., aeration rates from the bioreactor system and allows recycling of cells and media. This provides additional control points in contrast to an internal foam column or a foam trap. To demonstrate the applicability of this method, the foam column was exemplarily operated during an aerated batch process using the surfactin-producing Bacillus subtilis strain JABs24. It was also investigated how the presence of lipopeptides and bacterial cells affected functionality. As expected, the major foam formation resulted in fermentation difficulties during aerated processes, partially resulting in reactor overflow. However, an overall robust performance of the foam fractionation could be demonstrated. A maximum surfactin concentration of 7.7 g/L in the foamate and enrichments of up to 4 were achieved. It was further observed that high lipopeptide enrichments were associated with low sampling flow rates of the foamate. This relation could be influenced by changing the operating parameters of the foam column. With the methodology presented here, an enrichment of biosurfactants with simultaneous retention of the production cells was possible. Since both process aeration and foam fractionation can be individually controlled and designed, this method offers the prospect of being transferred beyond aerated batch processes.
Collapse
Affiliation(s)
- Chantal Treinen
- Department of Bioprocess Engineering (150k), Institute of Food Science and Biotechnology, University of Hohenheim, Stuttgart, Germany
| | - Linda Claassen
- Department of Bioprocess Engineering (150k), Institute of Food Science and Biotechnology, University of Hohenheim, Stuttgart, Germany
| | - Mareen Hoffmann
- Department of Bioprocess Engineering (150k), Institute of Food Science and Biotechnology, University of Hohenheim, Stuttgart, Germany
| | - Lars Lilge
- Department of Bioprocess Engineering (150k), Institute of Food Science and Biotechnology, University of Hohenheim, Stuttgart, Germany
| | - Marius Henkel
- Cellular Agriculture, TUM School of Life Sciences, Technical University of Munich, Freising, Germany
| | - Rudolf Hausmann
- Department of Bioprocess Engineering (150k), Institute of Food Science and Biotechnology, University of Hohenheim, Stuttgart, Germany
| |
Collapse
|
3
|
Adiandri RS, Purwadi R, Hoerudin H, Setiadi T. Evaluation of Biosurfactant Production by Bacillus Species Using Glucose and Xylose as Carbon Sources. Curr Microbiol 2023; 80:250. [PMID: 37347358 DOI: 10.1007/s00284-023-03345-6] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/26/2022] [Accepted: 05/25/2023] [Indexed: 06/23/2023]
Abstract
Lignocellulosic material is one of the raw materials that can be used to reduce the cost of biosurfactant production because it is cheap, abundantly available, and contains cellulose and hemicellulose which can be hydrolyzed to glucose and xylose as carbon sources. This study aimed to evaluate biosurfactant production by Bacillus species using glucose and xylose as carbon sources, which are the most abundant sugar monomers from the hydrolysis of lignocellulosic materials. In this study, biosurfactants were produced by six bacterial isolates belonging to the Bacillus genus. The six bacterial isolates were identified molecularly through 16S rRNA sequencing. The results showed that the six bacterial isolates were identified as B. subtilis ITBCC46, B. subtilis ITBCC40, B. subtilis ITBCC31, B. siamensis ITBCC36, B. xiamenensis ITBCC43, and B. subtilis ITBCC30. All Bacillus species used in this study could be grown on glucose or xylose media. Biosurfactants produced by B. subtilis ITBCC46, B. subtilis ITBCC40, B. subtilis ITBCC31, and B. siamensis ITBCC36 could reduce surface tension below 40 mN/m (32.70 to 39.15 mN/m). All biosurfactants produced by these Bacillus species had more than 50% emulsification stability. These characteristics indicated that the biosurfactants had the desired quality.
Collapse
Affiliation(s)
- Resa Setia Adiandri
- Department of Chemical Engineering, Faculty of Industrial Technology, Institut Teknologi Bandung, Jalan Ganesha No. 10, Bandung, West Java, 40132, Indonesia
- Indonesian Center for Agricultural Postharvest Research and Development, Indonesian Agency for Agricultural Research and Development, Bogor, 16124, Indonesia
| | - Ronny Purwadi
- Department of Chemical Engineering, Faculty of Industrial Technology, Institut Teknologi Bandung, Jalan Ganesha No. 10, Bandung, West Java, 40132, Indonesia
- Food Engineering Department, Institut Teknologi Bandung, Jatinangor Campus, Sumedang, 45363, Indonesia
| | - Hoerudin Hoerudin
- Indonesian Center for Agricultural Postharvest Research and Development, Indonesian Agency for Agricultural Research and Development, Bogor, 16124, Indonesia
| | - Tjandra Setiadi
- Department of Chemical Engineering, Faculty of Industrial Technology, Institut Teknologi Bandung, Jalan Ganesha No. 10, Bandung, West Java, 40132, Indonesia.
| |
Collapse
|
4
|
Adu SA, Twigg MS, Naughton PJ, Marchant R, Banat IM. Glycolipid Biosurfactants in Skincare Applications: Challenges and Recommendations for Future Exploitation. Molecules 2023; 28:molecules28114463. [PMID: 37298939 DOI: 10.3390/molecules28114463] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/04/2023] [Revised: 05/24/2023] [Accepted: 05/29/2023] [Indexed: 06/12/2023] Open
Abstract
The 21st century has seen a substantial increase in the industrial applications of glycolipid biosurfactant technology. The market value of the glycolipid class of molecules, sophorolipids, was estimated to be USD 409.84 million in 2021, with that of rhamnolipid molecules projected to reach USD 2.7 billion by 2026. In the skincare industry, sophorolipid and rhamnolipid biosurfactants have demonstrated the potential to offer a natural, sustainable, and skin-compatible alternative to synthetically derived surfactant compounds. However, there are still many barriers to the wide-scale market adoption of glycolipid technology. These barriers include low product yield (particularly for rhamnolipids) and potential pathogenicity of some native glycolipid-producing microorganisms. Additionally, the use of impure preparations and/or poorly characterised congeners as well as low-throughput methodologies in the safety and bioactivity assessment of sophorolipids and rhamnolipids challenges their increased utilisation in both academic research and skincare applications. This review considers the current trend towards the utilisation of sophorolipid and rhamnolipid biosurfactants as substitutes to synthetically derived surfactant molecules in skincare applications, the challenges associated with their application, and relevant solutions proposed by the biotechnology industry. In addition, we recommend experimental techniques/methodologies, which, if employed, could contribute significantly to increasing the acceptance of glycolipid biosurfactants for use in skincare applications while maintaining consistency in biosurfactant research outputs.
Collapse
Affiliation(s)
- Simms A Adu
- The Nutrition Innovation Centre for Food and Health (NICHE), School of Biomedical Sciences, Faculty of Life and Health Sciences, Ulster University, Coleraine BT52 1SA, UK
| | - Matthew S Twigg
- Pharmaceutical Science Research Group, Biomedical Science Research Institute, Ulster University, Coleraine BT52 1SA, UK
| | - Patrick J Naughton
- The Nutrition Innovation Centre for Food and Health (NICHE), School of Biomedical Sciences, Faculty of Life and Health Sciences, Ulster University, Coleraine BT52 1SA, UK
| | - Roger Marchant
- Pharmaceutical Science Research Group, Biomedical Science Research Institute, Ulster University, Coleraine BT52 1SA, UK
| | - Ibrahim M Banat
- Pharmaceutical Science Research Group, Biomedical Science Research Institute, Ulster University, Coleraine BT52 1SA, UK
| |
Collapse
|
5
|
Haloi S, Medhi T. Kinetics and Production of Rhamnolipid from Pseudomonas sp. TMB2 in Shake-Flask and Fabricated Batch Reactor. Indian J Microbiol 2022; 62:434-440. [PMID: 35974913 PMCID: PMC9375794 DOI: 10.1007/s12088-022-01021-0] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/24/2021] [Accepted: 04/08/2022] [Indexed: 11/05/2022] Open
Abstract
Rhamnolipid producing Pseudomonas sp. TMB2 was selected for this investigation to optimize the metabolite production in fabricated batch reactor after studying yield kinetics in shake-flask and tried to reduce the overall production cost through In-situ recovery technology. Using various kinetic models, maximum specific growth rate (μmax) and half velocity constant (KS) of TMB2 were determined to be 0.185 ± 0.0025 h-1 and 0.124 ± 0.024 g/L in shake-flask, respectively. Further, a batch reactor was designed with integration of a foam fractionate column in the lid of the vessel and their performances were compared with shake-flask studies. The yields of rhamnolipids production on biomass (YP/X), rhamnolipids production on substrate (YP/S) and biomass production on substrate (YX/S) were found to be higher in reactor than that of shake-flask. The best conditions for maximum rhamnolipid production in reactor were observed to be 2 vvm and 300 rpm, giving YP/S = 0.152 g/g, YP/X = 0.542 g/g and YX/S = 0.280 g/g. Rhamnolipid production was increased by ≈ 10.18% in the reactor than that of shake-flask in optimized conditions. Rhamnolipid concentrations in the foamate were also found to be higher than that of reactor vessels. Further, the performance of foam fractionation was validated through enrichment and recovery, which were found in the range of 2.75-4.86 and 25.33-64.64%, respectively. Supplementary Information The online version contains supplementary material available at 10.1007/s12088-022-01021-0.
Collapse
Affiliation(s)
- Saurav Haloi
- Applied Biochemistry Lab, Department of Molecular Biology and Biotechnology, Tezpur University, Tezpur, Assam India
| | - Tapas Medhi
- Applied Biochemistry Lab, Department of Molecular Biology and Biotechnology, Tezpur University, Tezpur, Assam India
| |
Collapse
|
6
|
Wang K, Lu C, Zhang H, Guo S, Ru G, Wang J, Hu J, Zhang N, Zhang Q. Enhancement effect of defoamer additives on photo-fermentation biohydrogen production process. BIORESOURCE TECHNOLOGY 2022; 352:127070. [PMID: 35351562 DOI: 10.1016/j.biortech.2022.127070] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/29/2022] [Revised: 03/21/2022] [Accepted: 03/23/2022] [Indexed: 06/14/2023]
Abstract
Foaming is a key issue should be solved in the process of photo-fermentation biohydrogen production (PFHP), since it has negative influence on the hydrogen yield potential, especially when taken straw as substrate. Appropriate foam control measures must be considered for industrialization. Hence, in this work, foam height and biohydrogen yield were selected as index, the effect of defoamer addition on PFHP was investigated. The defoamer has no negative effect on bacterial growth. In the addition range of 0-1 mL/L, the higher addition amount, indicates better foam control effect. The maximum foam height could be reduced by 55% and the foam existence time by 36 h. The reduction of foam was beneficial to biohydrogen production, and the highest cumulative hydrogen yield was increased 23% at the addition level of 0.125 mL/L.
Collapse
Affiliation(s)
- Kaixin Wang
- Key Laboratory of New Materials and Facilities for Rural Renewable Energy (MOA of China), Henan Agricultural University, Zhengzhou 450002, China; Institute of Agricultural Engineering, Huanghe S & T University, Zhengzhou 450006, China
| | - Chaoyang Lu
- Key Laboratory of New Materials and Facilities for Rural Renewable Energy (MOA of China), Henan Agricultural University, Zhengzhou 450002, China
| | - Huan Zhang
- Key Laboratory of New Materials and Facilities for Rural Renewable Energy (MOA of China), Henan Agricultural University, Zhengzhou 450002, China
| | - Siyi Guo
- Key Laboratory of New Materials and Facilities for Rural Renewable Energy (MOA of China), Henan Agricultural University, Zhengzhou 450002, China; Institute of Agricultural Engineering, Huanghe S & T University, Zhengzhou 450006, China
| | - Guangming Ru
- Institute of Agricultural Engineering, Huanghe S & T University, Zhengzhou 450006, China
| | - Jian Wang
- Key Laboratory of New Materials and Facilities for Rural Renewable Energy (MOA of China), Henan Agricultural University, Zhengzhou 450002, China; Institute of Agricultural Engineering, Huanghe S & T University, Zhengzhou 450006, China
| | - Jianjun Hu
- Key Laboratory of New Materials and Facilities for Rural Renewable Energy (MOA of China), Henan Agricultural University, Zhengzhou 450002, China
| | - Ningyuan Zhang
- Key Laboratory of New Materials and Facilities for Rural Renewable Energy (MOA of China), Henan Agricultural University, Zhengzhou 450002, China; Institute of Agricultural Engineering, Huanghe S & T University, Zhengzhou 450006, China
| | - Quanguo Zhang
- Key Laboratory of New Materials and Facilities for Rural Renewable Energy (MOA of China), Henan Agricultural University, Zhengzhou 450002, China; Institute of Agricultural Engineering, Huanghe S & T University, Zhengzhou 450006, China.
| |
Collapse
|
7
|
Blunt W, Blanchard C, Morley K. Effects of environmental parameters on microbial rhamnolipid biosynthesis and bioreactor strategies for enhanced productivity. Biochem Eng J 2022. [DOI: 10.1016/j.bej.2022.108436] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/02/2022]
|
8
|
Blesken CC, Bator I, Eberlein C, Heipieper HJ, Tiso T, Blank LM. Genetic Cell-Surface Modification for Optimized Foam Fractionation. Front Bioeng Biotechnol 2020; 8:572892. [PMID: 33195133 PMCID: PMC7658403 DOI: 10.3389/fbioe.2020.572892] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/15/2020] [Accepted: 08/31/2020] [Indexed: 12/12/2022] Open
Abstract
Rhamnolipids are among the glycolipids that have been investigated intensively in the last decades, mostly produced by the facultative pathogen Pseudomonas aeruginosa using plant oils as carbon source and antifoam agent. Simplification of downstream processing is envisaged using hydrophilic carbon sources, such as glucose, employing recombinant non-pathogenic Pseudomonas putida KT2440 for rhamnolipid or 3-(3-hydroxyalkanoyloxy)alkanoic acid (HAA, i.e., rhamnolipid precursors) production. However, during scale-up of the cultivation from shake flask to bioreactor, excessive foam formation hinders the use of standard fermentation protocols. In this study, the foam was guided from the reactor to a foam fractionation column to separate biosurfactants from medium and bacterial cells. Applying this integrated unit operation, the space-time yield (STY) for rhamnolipid synthesis could be increased by a factor of 2.8 (STY = 0.17 gRL/L·h) compared to the production in shake flasks. The accumulation of bacteria at the gas-liquid interface of the foam resulted in removal of whole-cell biocatalyst from the reactor with the strong consequence of reduced rhamnolipid production. To diminish the accumulation of bacteria at the gas-liquid interface, we deleted genes encoding cell-surface structures, focusing on hydrophobic proteins present on P. putida KT2440. Strains lacking, e.g., the flagellum, fimbriae, exopolysaccharides, and specific surface proteins, were tested for cell surface hydrophobicity and foam adsorption. Without flagellum or the large adhesion protein F (LapF), foam enrichment of these modified P. putida KT2440 was reduced by 23 and 51%, respectively. In a bioreactor cultivation of the non-motile strain with integrated rhamnolipid production genes, biomass enrichment in the foam was reduced by 46% compared to the reference strain. The intensification of rhamnolipid production from hydrophilic carbon sources presented here is an example for integrated strain and process engineering. This approach will become routine in the development of whole-cell catalysts for the envisaged bioeconomy. The results are discussed in the context of the importance of interacting strain and process engineering early in the development of bioprocesses.
Collapse
Affiliation(s)
- Christian C. Blesken
- iAMB - Institute of Applied Microbiology, ABBt - Aachen Biology and Biotechnology, RWTH, Aachen University, Aachen, Germany
| | - Isabel Bator
- iAMB - Institute of Applied Microbiology, ABBt - Aachen Biology and Biotechnology, RWTH, Aachen University, Aachen, Germany
- Bioeconomy Science Center (BioSC), Forschungszentrum Jülich GmbH, Jülich, Germany
| | - Christian Eberlein
- Department of Environmental Biotechnology, UFZ - Helmholtz Centre for Environmental Research, Leipzig, Germany
| | - Hermann J. Heipieper
- Department of Environmental Biotechnology, UFZ - Helmholtz Centre for Environmental Research, Leipzig, Germany
| | - Till Tiso
- iAMB - Institute of Applied Microbiology, ABBt - Aachen Biology and Biotechnology, RWTH, Aachen University, Aachen, Germany
- Bioeconomy Science Center (BioSC), Forschungszentrum Jülich GmbH, Jülich, Germany
| | - Lars M. Blank
- iAMB - Institute of Applied Microbiology, ABBt - Aachen Biology and Biotechnology, RWTH, Aachen University, Aachen, Germany
- Bioeconomy Science Center (BioSC), Forschungszentrum Jülich GmbH, Jülich, Germany
| |
Collapse
|
9
|
Beck A, Zibek S. Growth Behavior of Selected Ustilaginaceae Fungi Used for Mannosylerythritol Lipid (MEL) Biosurfactant Production - Evaluation of a Defined Culture Medium. Front Bioeng Biotechnol 2020; 8:555280. [PMID: 33195120 PMCID: PMC7609910 DOI: 10.3389/fbioe.2020.555280] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/24/2020] [Accepted: 09/28/2020] [Indexed: 12/18/2022] Open
Abstract
Fungi of the Ustilaginaceae family are a promising source for many biotechnologically relevant products. Among these, mannosylerythritol lipid (MEL) biosurfactants have drawn a special interested over the last decades due to their manifold application possibilities. Nevertheless, there is still a knowledge gap regarding process engineering of MEL production. As an example, no reports on the use of a chemically defined culture medium have been published yet, although such a defined medium might be beneficial for scaling-up the production process toward industrial scale. Our aim therefore was to find a mineral medium that allows fast biomass growth and does not negatively affect the successive MEL production from plant oils. The results showed comparable growth performance between the newly evaluated mineral medium and the established yeast extract medium for all seven investigated Ustilaginaceae species. Final biomass concentrations and specific growth rates of 0.16-0.25 h–1 were similar for the two media. Oxygen demand was generally higher in the mineral medium than in the yeast extract medium. It was shown that high concentrations of vitamins and trace elements were necessary to support the growth. Increasing starting concentrations of the media by a factor of 10 resulted in proportionally increasing final biomass concentrations and up to 2.3-times higher maximum growth rates for all species. However, it could also lead to oxygen limitation and stagnant growth rates when too high medium concentrations were used, which was observed for Ustilago siamensis and Moesziomyces aphidis. Successive MEL production from rapeseed oil was effectively shown for 4 out of 7 organisms when the mineral medium was used for cell growth, and it was even enhanced for two organisms, M. aphidis and Pseudozyma hubeiensis pro tem., as compared to the established yeast extract medium. Conversion of rapeseed oil into MEL was generally improved when higher biomass concentrations were achieved during the initial growth phase, indicating a positive relationship between biomass concentration and MEL production. Overall, this is the first report on the use of a chemically defined mineral medium for the cell growth of Ustilaginaceae fungi and successive MEL production from rapeseed oil, as an alternative to the commonly employed yeast extract medium.
Collapse
Affiliation(s)
- Alexander Beck
- Institute of Interfacial Process Engineering and Plasma Technology IGVP, University of Stuttgart, Stuttgart, Germany
| | - Susanne Zibek
- Institute of Interfacial Process Engineering and Plasma Technology IGVP, University of Stuttgart, Stuttgart, Germany.,Fraunhofer Institute for Interfacial Engineering and Biotechnology IGB, Stuttgart, Germany
| |
Collapse
|
10
|
Xu N, Liu S, Xu L, Zhou J, Xin F, Zhang W, Qian X, Li M, Dong W, Jiang M. Enhanced rhamnolipids production using a novel bioreactor system based on integrated foam-control and repeated fed-batch fermentation strategy. BIOTECHNOLOGY FOR BIOFUELS 2020; 13:80. [PMID: 32346396 PMCID: PMC7181576 DOI: 10.1186/s13068-020-01716-w] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 01/16/2020] [Accepted: 04/13/2020] [Indexed: 06/11/2023]
Abstract
BACKGROUND Rhamnolipids are the best known microbial-derived biosurfactants, which has attracted great interest as potential ''green" alternative for synthetic surfactants. However, rhamnolipids are the major contributors to severe foam problems, which greatly inhibit the economics of industrial-scale production. In this study, a novel foam-control system was established for ex situ dealing with the massive overflowing foam. Based on the designed facility, foam reduction efficiency, rhamnolipids production by batch and repeated fed-batch fermentation were comprehensively investigated. RESULTS An ex situ foam-control system was developed to control the massive overflowing foam and improve rhamnolipids production. It was found that the size of individual bubble in the early stage was much larger than that of late fermentation stage. The foam liquefaction efficiency decreased from 54.37% at the beginning to only 9.23% at the end of the fermentation. This difference of bubble stability directly resulted in higher foam reduction efficiency of 67.46% in the early stage, whereas the small uniform bubbles can only be reduced by 57.53% at the later fermentation stage. Moreover, reduction of secondary foam is very important for foam controlling. Two improved designs of the device in this study obtained about 20% improvement of foam reduction efficiency, respectively. The batch fermentation result showed that the average volume of the overflowing foam was reduced from 58-640 to 19-216 mL/min during the fermentation process, presenting a notable reduction efficiency ranging from 51.92 to 73.47%. Meanwhile, rhamnolipids production of batch fermentation reached 45.63 g/L, and the yield 0.76 g/g was significantly better than ever reported. Further, a repeated fed-batch fermentation based on the overall optimization was carried out. Total rhamnolipids concentration reached 48.67 g/L with the yield around of 0.67-0.83 g/g, which presented an improvement of 62% and 49% compared with conventional batch fermentation by using various kinds of defoamers, respectively. CONCLUSIONS The ex situ foam-control system presented a notable reduction efficiency, which helped greatly to easily solve the severe foaming problem without any defoamer addition. Moreover, rhamnolipids production and yield by repeated fed-batch fermentation obtained prominent improvement compared to conventional batch cultivation, which can further facilitate economical rhamnolipids production at large scales.
Collapse
Affiliation(s)
- Ning Xu
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Puzhu South Road 30#, Nanjing, 211816 People’s Republic of China
- Jiangsu Key Laboratory for Biomass-based Energy and Enzyme Technology, Huaiyin Normal University, Huai’an, People’s Republic of China
| | - Shixun Liu
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Puzhu South Road 30#, Nanjing, 211816 People’s Republic of China
| | - Lijie Xu
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Puzhu South Road 30#, Nanjing, 211816 People’s Republic of China
| | - Jie Zhou
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Puzhu South Road 30#, Nanjing, 211816 People’s Republic of China
| | - Fengxue Xin
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Puzhu South Road 30#, Nanjing, 211816 People’s Republic of China
| | - Wenming Zhang
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Puzhu South Road 30#, Nanjing, 211816 People’s Republic of China
| | - Xiujuan Qian
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Puzhu South Road 30#, Nanjing, 211816 People’s Republic of China
| | - Min Li
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Puzhu South Road 30#, Nanjing, 211816 People’s Republic of China
| | - Weiliang Dong
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Puzhu South Road 30#, Nanjing, 211816 People’s Republic of China
- Jiangsu National Synergetic Innovation Center for Advanced Materials (SICAM), Nanjing Tech University, Nanjing, People’s Republic of China
| | - Min Jiang
- State Key Laboratory of Materials-Oriented Chemical Engineering, College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Puzhu South Road 30#, Nanjing, 211816 People’s Republic of China
- Jiangsu National Synergetic Innovation Center for Advanced Materials (SICAM), Nanjing Tech University, Nanjing, People’s Republic of China
| |
Collapse
|
11
|
Extreme environments: a source of biosurfactants for biotechnological applications. Extremophiles 2019; 24:189-206. [PMID: 31823065 DOI: 10.1007/s00792-019-01151-2] [Citation(s) in RCA: 33] [Impact Index Per Article: 6.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/02/2018] [Accepted: 12/03/2019] [Indexed: 02/07/2023]
Abstract
The surfactant industry moves billions of dollars a year and consists of chemically synthesized molecules usually derived from petroleum. Surfactant is a versatile molecule that is widely used in different industrial areas, with an emphasis on the petroleum, biomedical and detergent industries. Recently, interest in environmentally friendly surfactants that are resistant to extreme conditions has increased because of consumers' appeal for sustainable products and industrial processes that often require these characteristics. With this context, the need arises to search for surfactants produced by microorganisms coming from extreme environments and to mine their unique biotechnological potential. The production of biosurfactants is still incipient and presents challenges regarding economic viability due to the high costs of cultivation, production, recovery and purification. Advances can be made by exploring the extreme biosphere and bioinformatics tools. This review focuses on biosurfactants produced by microorganisms from different extreme environments, presenting a complete overview of what information is available in the literature, including the advances, challenges and future perspectives, as well as showing the possible applications of extreme biosurfactants.
Collapse
|
12
|
Bouchedja DN, Danthine S, Kar T, Fickers P, Sassi H, Boudjellal A, Blecker C, Delvigne F. pH level has a strong impact on population dynamics of the yeast Yarrowia lipolytica and oil micro-droplets in multiphasic bioreactor. FEMS Microbiol Lett 2019; 365:5049001. [PMID: 29982388 DOI: 10.1093/femsle/fny173] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/15/2018] [Accepted: 07/03/2018] [Indexed: 12/15/2022] Open
Abstract
The oleaginous yeast Yarrowia lipolytica has the ability to use oils and fats as carbon source, making it a promising cell factory for the design of alternative bioprocesses based on renewable substrates. However, such a multiphasic bioreactor design is rather complex and leads to several constraints when considering emulsification of the oil-in-water mixture, foaming and cell growth/physiology on hydrophobic substrate. This study aims to shed light on the effect of pH changes on the physico-chemical properties of the cultivation medium and on cell physiology. It was indeed observed that at a pH value of 6, cell growth rate and intracellular lipid accumulation were optimized. Additionally, foaming was significantly reduced. In order to avoid over foaming in bioreactor, without impairing cell physiology, the use of alternative processes that can only act on the physical structure of culture medium, seems to be an effective alternative to usual chemical anti-foam agents.
Collapse
Affiliation(s)
- Doria Naila Bouchedja
- TERRA Research and Teaching Center, Microbial Processes and Interactions (MiPI), University of Liège, Gembloux Agro-Bio Tech, Avenue de la Faculté d'agronomie, 2B, 5030 Gembloux, Belgium.,INATAA, BioQual Laboratory, Frères Mentouri University-Constantine1, Route de Ain el Bey, 25000 Constantine, Algeria.,Food Science and Formulation, University of Liège, Gembloux Agro-Bio Tech, Avenue de la Faculté d'agronomie, 2B, 5030 Gembloux, Belgium
| | - Sabine Danthine
- Food Science and Formulation, University of Liège, Gembloux Agro-Bio Tech, Avenue de la Faculté d'agronomie, 2B, 5030 Gembloux, Belgium
| | - Tambi Kar
- TERRA Research and Teaching Center, Microbial Processes and Interactions (MiPI), University of Liège, Gembloux Agro-Bio Tech, Avenue de la Faculté d'agronomie, 2B, 5030 Gembloux, Belgium
| | - Patrick Fickers
- TERRA Research and Teaching Center, Microbial Processes and Interactions (MiPI), University of Liège, Gembloux Agro-Bio Tech, Avenue de la Faculté d'agronomie, 2B, 5030 Gembloux, Belgium
| | - Hosni Sassi
- TERRA Research and Teaching Center, Microbial Processes and Interactions (MiPI), University of Liège, Gembloux Agro-Bio Tech, Avenue de la Faculté d'agronomie, 2B, 5030 Gembloux, Belgium
| | - Abdelghani Boudjellal
- INATAA, BioQual Laboratory, Frères Mentouri University-Constantine1, Route de Ain el Bey, 25000 Constantine, Algeria
| | - Christophe Blecker
- Food Science and Formulation, University of Liège, Gembloux Agro-Bio Tech, Avenue de la Faculté d'agronomie, 2B, 5030 Gembloux, Belgium
| | - Frank Delvigne
- TERRA Research and Teaching Center, Microbial Processes and Interactions (MiPI), University of Liège, Gembloux Agro-Bio Tech, Avenue de la Faculté d'agronomie, 2B, 5030 Gembloux, Belgium
| |
Collapse
|
13
|
|
14
|
El-Housseiny GS, Aboshanab KM, Aboulwafa MM, Hassouna NA. Rhamnolipid production by a gamma ray-induced Pseudomonas aeruginosa mutant under solid state fermentation. AMB Express 2019; 9:7. [PMID: 30617633 PMCID: PMC6325051 DOI: 10.1186/s13568-018-0732-y] [Citation(s) in RCA: 19] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/07/2018] [Accepted: 12/31/2018] [Indexed: 12/05/2022] Open
Abstract
Solid-state fermentation has a special advantage of preventing the foaming problem that obstructs submerged fermentation processes for rhamnolipid production. In the present work, a 50:50 mixture of sugarcane bagasse and sunflower seed meal was selected as the optimum substrate for rhamnolipid production using a Pseudomonas aeruginosa mutant 15GR and an impregnating solution including 5% v/v glycerol. Using Box-Behnken design, the optimum fermentation conditions were found to be an inoculum size 1% v/v, temperature 30 °C and unlike other studies, pH 8. These optimized conditions yielded a 67% enhancement of rhamnolipid levels reaching 46.85 g rhamnolipids per liter of impregnating solution, after 10 days, which was about 5.5 folds higher than that obtained by submerged liquid fermentation. Although maximum rhamnolipids concentration was obtained after 10 days of incubation, rhamnolipids concentration already reached high levels (41.87 g/l) after only 6 days. This rhamnolipid level was obtained in a shorter time and using lower carbon source concentrations than most studies reported so far. The findings obtained indicate an enormous potential for employing solid-state fermentation for rhamnolipid production by the studied isolate.
Collapse
Affiliation(s)
- Ghadir S. El-Housseiny
- Department of Microbiology and Immunology, Faculty of Pharmacy, Ain Shams University, Organization of African Unity St., Abbassia, POB: 11566, Cairo, Egypt
| | - Khaled M. Aboshanab
- Department of Microbiology and Immunology, Faculty of Pharmacy, Ain Shams University, Organization of African Unity St., Abbassia, POB: 11566, Cairo, Egypt
| | - Mohammad M. Aboulwafa
- Department of Microbiology and Immunology, Faculty of Pharmacy, Ain Shams University, Organization of African Unity St., Abbassia, POB: 11566, Cairo, Egypt
| | - Nadia A. Hassouna
- Department of Microbiology and Immunology, Faculty of Pharmacy, Ain Shams University, Organization of African Unity St., Abbassia, POB: 11566, Cairo, Egypt
| |
Collapse
|
15
|
Sun W, Cao W, Jiang M, Saren G, Liu J, Cao J, Ali I, Yu X, Peng C, Naz I. Isolation and characterization of biosurfactant-producing and diesel oil degrading Pseudomonas sp. CQ2 from Changqing oil field, China. RSC Adv 2018; 8:39710-39720. [PMID: 35558056 PMCID: PMC9091294 DOI: 10.1039/c8ra07721e] [Citation(s) in RCA: 19] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/17/2018] [Accepted: 11/20/2018] [Indexed: 11/21/2022] Open
Abstract
In the present research investigation, 13 indigenous bacteria (from CQ1 to CQ13) were isolated from soil collected from Changqing oil field of Xi'an, China. Four promising biosurfactant producers (CQ1, CQ2, CQ4, and CQ13) were selected through primary screening among these 13 strains, including via drop collapse and oil-spreading methods. However, only the strain CQ2 showed the best biosurfactant production and was further screened by hemolytic assay, cetyl trimethyl ammonium bromide (CTAB), surface tension and emulsifying activity. The bacterium CQ2 has the ability to produce about 3.015 g L-1 of biosurfactant using glucose as the sole carbon source without any optimization. The produced biosurfactant could greatly reduce surface tension from 72.66 to 24.72 mN m-1 with a critical micelle concentration (CMC) of 30 mg L-1 and emulsify diesel oil up to 60.1%. The cell-free broth was found to be stable in wide temperature (4-100 °C), pH (6-12) and salinity (2-20%) ranges for surface and emulsifying activity. This biosurfactant was preliminarily found to be of a glycolipid nature as evident from thin-layer chromatographic (TLC) and Fourier transform infra-red spectroscopic (FTIR) analyses. Moreover, CQ2 was able to degrade 54.7% of diesel oil, which surprisingly could form a substantial amount of bioflocculants during the degradation process. Furthermore, the 16S rDNA sequence using the Genbank BLAST tool revealed that isolated CQ2 was closely related to species of Pseudomonas genus and, thus, was entitled Pseudomonas sp. CQ2. The results of residual diesel oil contents measured by GC-MS showed that C7-C28 hydrocarbons could be degraded by Pseudomonas sp. CQ2. Thus, these findings revealed that CQ2 could be applied for remediation of diesel oil/petroleum-contaminated waters and soils on a large scale.
Collapse
Affiliation(s)
- Wuyang Sun
- The Key Lab of Marine Environmental Science and Ecology, Ministry of Education, Ocean University of China Qingdao 266100 China +86 532 66782011
- College of Environmental Science and Engineering, Ocean University of China Qingdao 266100 China
| | - Wenrui Cao
- The Institute of Oceanology, Chinese Academy of Sciences Qingdao 266071 China
| | - Mingyu Jiang
- The Institute of Oceanology, Chinese Academy of Sciences Qingdao 266071 China
| | - Gaowa Saren
- The Institute of Oceanology, Chinese Academy of Sciences Qingdao 266071 China
| | - Jiwei Liu
- The Key Lab of Marine Environmental Science and Ecology, Ministry of Education, Ocean University of China Qingdao 266100 China +86 532 66782011
- College of Environmental Science and Engineering, Ocean University of China Qingdao 266100 China
- School of Environmental and Chemical Engineering, Zhaoqing University Zhaoqing 526061 China
| | - Jiangfei Cao
- School of Environmental and Chemical Engineering, Zhaoqing University Zhaoqing 526061 China
| | - Imran Ali
- The Key Lab of Marine Environmental Science and Ecology, Ministry of Education, Ocean University of China Qingdao 266100 China +86 532 66782011
- College of Environmental Science and Engineering, Ocean University of China Qingdao 266100 China
| | - Xinke Yu
- The Institute of Oceanology, Chinese Academy of Sciences Qingdao 266071 China
| | - Changsheng Peng
- The Key Lab of Marine Environmental Science and Ecology, Ministry of Education, Ocean University of China Qingdao 266100 China +86 532 66782011
- College of Environmental Science and Engineering, Ocean University of China Qingdao 266100 China
- School of Environmental and Chemical Engineering, Zhaoqing University Zhaoqing 526061 China
| | - Iffat Naz
- Department of Biology, Deanship of Educational Services, Qassim University Buraidah 51452 Kingdom of Saudi Arabia +966533897891
- Department Microbiology, Quaid-i-Azam University Islamabad Pakistan
| |
Collapse
|
16
|
Bages-Estopa S, White D, Winterburn J, Webb C, Martin P. Production and separation of a trehalolipid biosurfactant. Biochem Eng J 2018. [DOI: 10.1016/j.bej.2018.07.006] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
|
17
|
Singh P, Patil Y, Rale V. Biosurfactant production: emerging trends and promising strategies. J Appl Microbiol 2018; 126:2-13. [DOI: 10.1111/jam.14057] [Citation(s) in RCA: 143] [Impact Index Per Article: 23.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/27/2018] [Revised: 07/24/2018] [Accepted: 07/28/2018] [Indexed: 12/18/2022]
Affiliation(s)
- P. Singh
- Symbiosis School of Biological Sciences; Symbiosis International (Deemed University); Pune India
| | - Y. Patil
- Symbiosis Centre for Research and Innovation; Symbiosis International (Deemed University); Pune India
| | - V. Rale
- Symbiosis School of Biological Sciences; Symbiosis International (Deemed University); Pune India
| |
Collapse
|
18
|
Anic I, Apolonia I, Franco P, Wichmann R. Production of rhamnolipids by integrated foam adsorption in a bioreactor system. AMB Express 2018; 8:122. [PMID: 30043199 PMCID: PMC6057861 DOI: 10.1186/s13568-018-0651-y] [Citation(s) in RCA: 22] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/24/2018] [Accepted: 07/20/2018] [Indexed: 01/17/2023] Open
Abstract
Biosurfactants offer environmental as well as health benefits over traditionally used chemical surfactants and heterologous production from engineered microorganisms has been demonstrated, offering containable as well as scalable production of these alternative chemicals. Low product titers and cost intensive downstream processing are the main hurdles for economical biosurfactant production at industrial scales. Increased biosurfactant concentrations are found in the liquid fraction of the foam formed during fermentation of producing microbes. Adsorption of biosurfactants from foam fractions in cultivations may offer a simple concentration and purification method which could enable their cost-effective production. Here, foam adsorption was applied as an in situ method for separation of the rhamnolipid biosurfactants during fermentation of Pseudomonas putida EM383. An integrated process was designed to capture the produced rhamnolipids on hydrophobic adsorbent in packed bed units while minimizing the impact of adsorption on the productivity of the system by recirculating cell-containing collapsed foam flow-through back into the reactor vessel. A stable rhamnolipid production by P. putida EM383 on glucose was performed coupled to this adsorption strategy for 82 h, after which no remaining rhamnolipids were found in the cultivation broth and 15.5 g of rhamnolipids could be eluted from the adsorbent. Rhamnolipid yield from glucose feed was 0.05 g g−1, when up to 2 g L−1 glucose pulse feeding was applied. After solvent evaporation, a product purity of 96% was obtained. The results indicate that the integrated adsorption method can be efficient for simultaneous production and recovery of rhamnolipid biosurfactants from microbial fermentations.
Collapse
|
19
|
Souza EC, Vessoni-Penna TC, Arni SA, Domínguez JM, Converti A, Oliveira RPDS. Influence of toluene and salinity on biosurfactant production by Bacillus sp.: scale up from flasks to a bench-scale bioreactor. BRAZILIAN JOURNAL OF CHEMICAL ENGINEERING 2017. [DOI: 10.1590/0104-6632.20170342s20150787] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
|
20
|
Solid-State Fermentation as a Novel Paradigm for Organic Waste Valorization: A Review. SUSTAINABILITY 2017. [DOI: 10.3390/su9020224] [Citation(s) in RCA: 64] [Impact Index Per Article: 9.1] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/18/2022]
|
21
|
Rangarajan V, Clarke KG. Towards bacterial lipopeptide products for specific applications — a review of appropriate downstream processing schemes. Process Biochem 2016. [DOI: 10.1016/j.procbio.2016.08.026] [Citation(s) in RCA: 20] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 12/30/2022]
|
22
|
Impact of foaming on surfactin production by Bacillus subtilis : Implications on the development of integrated in situ foam fractionation removal systems. Biochem Eng J 2016. [DOI: 10.1016/j.bej.2016.02.006] [Citation(s) in RCA: 27] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
|
23
|
Competitive adsorption of surfactant–protein mixtures in a continuous stripping mode foam fractionation column. Chem Eng Sci 2016. [DOI: 10.1016/j.ces.2016.03.002] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
|
24
|
Determining the Surfactant Consistent with Concrete in order to Achieve the Maximum Possible Dispersion of Multiwalled Carbon Nanotubes in Keeping the Plain Concrete Properties. JOURNAL OF NANOTECHNOLOGY 2016. [DOI: 10.1155/2016/2864028] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022] Open
Abstract
A new surfactant combination compatible with concrete formulation is proposed to avoid unwanted air bubbles created during mixing process in the absence of a defoamer and to achieve the uniform and the maximum possible dispersion of multiwalled carbon nanotubes (MWCNTs) in water and subsequently in concrete. To achieve this goal, three steps have been defined: (1) concrete was made with different types and amount of surfactants containing a constant amount of MWCNTs (0.05 wt%) and the air bubbles were eliminated with a proper defoamer. (2) Finding a compatible surfactant with concrete compositions and eliminating unwanted air bubbles in the absence of a common defoamer are of fundamental importance to significantly increase concrete mechanical properties. In this step, the results showed that the polycarboxylate superplasticizer (SP-C) (as a compatible surfactant) dispersed MWCNTs worse than SDS/DTAB but unwanted air bubbles were removed, so the defoamer can be omitted in the mixing process. (3) To solve the problem, a new compatible surfactant composition was developed and different ratios of surfactants were tested and evaluated by means of performance criteria mentioned above. The results showed that the new surfactant composition (SDS and SP-C) can disperse MWCNTs around 24% more efficiently than the other surfactant compositions.
Collapse
|
25
|
Ettelaie R, Murray BS. Evolution of bubble size distribution in particle stabilised bubble dispersions: Competition between particle adsorption and dissolution kinetics. Colloids Surf A Physicochem Eng Asp 2015. [DOI: 10.1016/j.colsurfa.2014.10.005] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
|
26
|
Yield and kinetic constants estimation in the production of hydroxy fatty acids from oleic acid in a bioreactor by Pseudomonas aeruginosa 42A2. Appl Microbiol Biotechnol 2014; 98:9609-21. [PMID: 25193418 DOI: 10.1007/s00253-014-5996-9] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/04/2014] [Revised: 07/24/2014] [Accepted: 07/26/2014] [Indexed: 11/27/2022]
Abstract
We modelled the production of hydroxy fatty acids from oleic acid by Pseudomonas aeruginosa 42A2 in a bioreactor with a non-dispersive aeration system. First, we designed an adapted wetted-wall gas-absorption column, offering a k La value of 39.9 h(-1), to enhance oxygen absorption in the culture media and prevent foam formation. Then, we analysed different kinetic models to simulate the yield coefficients and the kinetic constants in this bacterial transformation. Monod model fitting (μ max1 = 0.51 h(-1), K S1 = 1.60 C-mol l(-1), μ max2 = 0.12 h(-1), K S2 = 0.035 C-mol l(-1), and k 2 = 0.033 h(-1)) showed a good accuracy with the experimental data sets and was chosen for its simplicity. Lastly, mass balances were carried out to establish the stoichiometry of this biotransformation with the following yield coefficients, Υ X/OA, Υ X/(10S)-HPOME and Υ (10S)-HPOME/(7S10S)-HPOME of 0.172, 0.347 and 2.388 C-mol C-mol(-1), respectively.
Collapse
|
27
|
Bruschi M, Krömer JO, Steen JA, Nielsen LK. Production of the short peptide surfactant DAMP4 from glucose or sucrose in high cell density cultures of Escherichia coli BL21(DE3). Microb Cell Fact 2014; 13:99. [PMID: 25134850 PMCID: PMC4229601 DOI: 10.1186/s12934-014-0099-y] [Citation(s) in RCA: 9] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/09/2014] [Accepted: 06/26/2014] [Indexed: 11/10/2022] Open
Abstract
BACKGROUND Peptides are increasingly used in industry as highly functional materials. Bacterial production of recombinant peptides has the potential to provide large amounts of renewable and low cost peptides, however, achieving high product titers from Chemically Defined Media (CDM) supplemented with simple sugars remains challenging. RESULTS In this work, the short peptide surfactant, DAMP4, was used as a model peptide to investigate production in Escherichia coli BL21(DE3), a classical strain used for protein production. Under the same fermentation conditions, switching production of DAMP4 from rich complex media to CDM resulted in a reduction in yield that could be attributed to the reduction in final cell density more so than a significant reduction in specific productivity. To maximize product titer, cell density at induction was maximized using a fed-batch approach. In fed-batch DAMP4 product titer increased 9-fold compared to batch, while maintaining 60% specific productivity. Under the fed-batch conditions, the final product titer of DAMP4 reached more than 7 g/L which is the highest titer of DAMP4 reported to date. To investigate production from sucrose, sucrose metabolism was engineered into BL21(DE3) using a simple plasmid approach. Using this strain, growth and DAMP4 production characteristics obtained from CDM supplemented with sucrose were similar to those obtained when culturing the parent strain on CDM supplemented with glucose. CONCLUSIONS Production of a model peptide was increased to several grams per liter using a CDM medium with either glucose or sucrose feedstock. It is hoped that this work will contribute cost reduction for production of designer peptide surfactants to facilitate their commercial application.
Collapse
Affiliation(s)
| | - Jens O Krömer
- Centre for Microbial Electrosynthesis (CEMES), Advanced Water Management Centre (AWMC), Research Road (Bldg 60), The University of Queensland, St, Lucia 4072, QLD, Australia.
| | | | | |
Collapse
|
28
|
Kougias PG, Boe K, Tsapekos P, Angelidaki I. Foam suppression in overloaded manure-based biogas reactors using antifoaming agents. BIORESOURCE TECHNOLOGY 2014; 153:198-205. [PMID: 24365741 DOI: 10.1016/j.biortech.2013.11.083] [Citation(s) in RCA: 20] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/21/2013] [Revised: 11/27/2013] [Accepted: 11/29/2013] [Indexed: 06/03/2023]
Abstract
Foam control is an imperative need in biogas plants, as foaming is a major operational problem. In the present study, the effect of oils (rapeseed oil, oleic acid, and octanoic acid) and tributylphosphate on foam reduction and process performance in batch and continuous manure-based biogas reactors was investigated. The compounds were tested in dosages of 0.05%, 0.1% and 0.5% v/vfeed. The results showed that rapeseed oil was most efficient to suppress foam at the dosage of 0.05% and 0.1% v/vfeed, while octanoic acid was most efficient to suppress foam at dosage of 0.5% v/vfeed. Moreover, the addition of rapeseed oil also increased methane yield. In contrast, tributylphosphate, which was very efficient antifoam, was found to be inhibitory to the biogas process.
Collapse
Affiliation(s)
- P G Kougias
- Department of Environmental Engineering, Technical University of Denmark, Kgs. Lyngby DK-2800, Denmark
| | - K Boe
- Department of Environmental Engineering, Technical University of Denmark, Kgs. Lyngby DK-2800, Denmark
| | - P Tsapekos
- Department of Environmental Engineering, Technical University of Denmark, Kgs. Lyngby DK-2800, Denmark
| | - I Angelidaki
- Department of Environmental Engineering, Technical University of Denmark, Kgs. Lyngby DK-2800, Denmark.
| |
Collapse
|
29
|
Cui X, Zhang D, Zheng H, Wu Z, Cui S, Dong K. Study on the process of fermentation coupling with foam fractionation and membrane module for nisin production. ASIA-PAC J CHEM ENG 2014. [DOI: 10.1002/apj.1794] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Xiaoying Cui
- School of Chemical Engineering & Technology; Hebei University of Technology; Tianjin 300130 P. R. China
| | - Da Zhang
- School of Chemical Engineering & Technology; Hebei University of Technology; Tianjin 300130 P. R. China
| | - Huijie Zheng
- School of Chemical Engineering & Technology; Hebei University of Technology; Tianjin 300130 P. R. China
| | - Zhaoliang Wu
- School of Chemical Engineering & Technology; Hebei University of Technology; Tianjin 300130 P. R. China
| | - Shaofei Cui
- School of Chemical Engineering & Technology; Hebei University of Technology; Tianjin 300130 P. R. China
| | - Kai Dong
- School of Chemical Engineering & Technology; Hebei University of Technology; Tianjin 300130 P. R. China
| |
Collapse
|
30
|
Dimitrijev Dwyer M, Brech M, Yu L, Middelberg AP. Intensified expression and purification of a recombinant biosurfactant protein. Chem Eng Sci 2014. [DOI: 10.1016/j.ces.2013.10.024] [Citation(s) in RCA: 24] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/03/2023]
|
31
|
Kougias PG, Tsapekos P, Boe K, Angelidaki I. Antifoaming effect of chemical compounds in manure biogas reactors. WATER RESEARCH 2013; 47:6280-6288. [PMID: 23972674 DOI: 10.1016/j.watres.2013.07.045] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/23/2013] [Revised: 07/29/2013] [Accepted: 07/30/2013] [Indexed: 06/02/2023]
Abstract
A precise and efficient antifoaming control strategy in bioprocesses is a challenging task as foaming is a very complex phenomenon. Nevertheless, foam control is necessary, as foam is a major operational problem in biogas reactors. In the present study, the effect of 14 chemical compounds on foam reduction was evaluated at concentration of 0.05%, 0.1% and 0.5% v/v(sample), in raw and digested manure. Moreover, two antifoam injection methods were compared for foam reduction efficiency. Natural oils (rapeseed and sunflower oil), fatty acids (oleic, octanoic and derivative of natural fatty acids), siloxanes (polydimethylsiloxane) and ester (tributylphosphate) were found to be the most efficient compounds to suppress foam. The efficiency of antifoamers was dependant on their physicochemical properties and greatly correlated to their chemical characteristics for dissolving foam. The antifoamers were more efficient in reducing foam when added directly into the liquid phase rather than added in the headspace of the reactor.
Collapse
Affiliation(s)
- P G Kougias
- Department of Environmental Engineering, Technical University of Denmark, Kgs. Lyngby DK-2800, Denmark
| | | | | | | |
Collapse
|
32
|
An inexpensive strategy for facilitated recovery of metals and fermentation products by foam fractionation process. Colloids Surf B Biointerfaces 2013; 104:99-106. [DOI: 10.1016/j.colsurfb.2012.12.007] [Citation(s) in RCA: 26] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/08/2012] [Revised: 12/03/2012] [Accepted: 12/09/2012] [Indexed: 11/22/2022]
|
33
|
Mandal SM, Barbosa AEAD, Franco OL. Lipopeptides in microbial infection control: scope and reality for industry. Biotechnol Adv 2013; 31:338-45. [PMID: 23318669 DOI: 10.1016/j.biotechadv.2013.01.004] [Citation(s) in RCA: 65] [Impact Index Per Article: 5.9] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/08/2012] [Revised: 01/04/2013] [Accepted: 01/04/2013] [Indexed: 01/12/2023]
Abstract
Lipopeptides are compounds that are formed by cyclic or short linear peptides linked with a lipid tail or other lipophilic molecules. Recently, several lipopeptides were characterized, showing surfactant, antimicrobial and cytotoxic activities. The properties of lipopeptides may lead to applications in diverse industrial fields including the pharmaceutical industry as conventional antibiotics; the cosmetic industry for dermatological product development due to surfactant and anti-wrinkle properties; in food production acting as emulsifiers in various foodstuffs; and also in the field of biotechnology as biosurfactants. Some lipopeptides have reached a commercial antibiotic status, such as daptomycin, caspofungin, micafungin, and anidulafungin. This will be the focus of this review. Moreover, the review presented here will focus on the biotechnological utilization of lipopeptides in different fields as well as the functional-structure relation, connecting recent aspects of synthesis and structure diversity.
Collapse
Affiliation(s)
- Santi M Mandal
- Central Research Facility, Indian Institute of Technology Kharagpur, Kharagpur 721302, W B, India
| | | | | |
Collapse
|