Dramatic influence of compatibility on crystallization behavior and morphology of polypropylene in NBR/PP thermoplastic vulcanizates

Unlocking the Potential Use of Reactive POSS as a Coagent for EPDM/PP-Based TPV

Thermoplastic vulcanizates (TPVs) are multifunctional materials consisting of two or more phases with solid elastomeric properties at room temperatures and fluid-like properties above their melting point. They are produced through a reactive blending process known as dynamic vulcanization. The most widely produced TPV type is ethylene propylene diene monomer/polypropylene (EPDM/PP), which is the focus of this study. The peroxides are mainly selected to be used in crosslinking of EPDM/PP-based TPV. However, they still have some disadvantages, such as the side reactions resulting in the beta chain scission of the PP phase and undesired disproportionation reactions. To eliminate these disadvantages, coagents are used. In this study, for the first time, the use of vinyl functionalized polyhedral oligomeric silsesquioxane (OV-POSS) nanoparticles was investigated as a potential coagent in EPDM/PP-based TPV production via peroxide-initiated dynamic vulcanization. The properties of the TPVs having POSS were compared with the conventional TPVs containing conventional coagents, such as triallyl cyanurate (TAC). POSS content and EPDM/PP ratio were investigated as the material parameters. Mechanical properties of EPDM/PP TPVs exhibited higher values in the presence of OV-POSS, which resulted from the active participation of OV-POSS into the three-dimensional network structure of EPDM/PP during dynamic vulcanization.

Effects of Ethylene-Propylene-Diene Monomers (EPDMs) with Different Moony Viscosity on Crystallization Behavior, Structure, and Mechanical Properties of Thermoplastic Vulcanizates (TPVs)

Moony viscosity of ethylene-propylene-diene monomers (EPDMs) can have effect on the crystallization dynamics, structure, and properties of EPDM/polypropylene (PP)-based thermoplastic vulcanizates (TPVs). TPVs with two different Moony viscosities are prepared via a twin-screw extruder, respectively. Crosslinked EPDM with lower Moony viscosity has a higher crosslinking density and the nucleation effect of its crosslink point improves the crystallization ability of PP in TPV, leading to PP phase crystallization at higher temperatures. For TPV with an EPDM of higher Moony viscosity, it has higher crystallinity and the EPDM phase crystallized earlier. Synchrotron radiation studies show that the EPDM with low Moony viscosity has no obvious crystalline structure, and the prepared TPV has an obvious phase separation structure, while the TPV with higher Mooney viscosity of the EPDM does not exhibit obvious phase separation, indicating that the longer EPDM chains have better compatibility with PP in TPV, also evidenced by the almost disappearance of the PP glass transition peak in TPV, from the dynamic mechanical analysis. The longer EPDM chains in TPV provide more physical entanglement and better interaction with PP molecules, resulting in a stronger strain hardening process, longer elongation at break, and higher tensile stress in TPV.

Morphological Evolution and Damping Properties of Dynamically Vulcanized Butyl Rubber/Polypropylene Thermoplastic Elastomers

We successfully prepared butyl rubber (IIR)/polypropylene (PP) thermoplastic vulcanizate (IIR/PP-TPV) for shock-absorption devices by dynamic vulcanization (DV) using octyl-phenolic resin as a vulcanizing agent and studied the morphological evolution and properties during DV. We found that the damping temperature region of the IIR/PP-TPV broadened with the disappearance of the glass transition temperature (T_g) in the PP phase, which is ascribed to the improvement of compatibility between the IIR and PP with increasing DV time. As DV progresses, the size of the dispersed IIR particles and the PP crystalline phase decreases, leading to the formation of a sea–island morphology. After four cycles of recycling, the retention rates of tensile strength and elongation at break of the IIR/PP-TPV reached 88% and 86%, respectively. The size of the IIR cross-linking particles in the IIR/PP-TPV becomes larger after melt recombination, and the continuous PP phase provides excellent recyclability. Significantly, the prepared IIR/PP-TPV exhibits excellent recyclability, high elasticity, and good damping property.

Thermochemical compatibilization of reclaimed tire rubber/ poly(ethylene-co-vinyl acetate) blend using electron beam irradiation and amine-based chemical

Waste tire rubber is commonly recycled by blending with other polymers. However, the mechanical properties of these blends were poor due to lack of adhesion between the matrix and the waste tire rubber. In this research, the use of electron beam irradiation and (3-Aminopropyl)triethoxy silane (APTES) on enhancing the performance of 50 wt% reclaimed tire rubber (RTR) blend with 50 wt% poly(ethylene-co-vinyl acetate) (EVA) was investigated. Preparation of RTR/EVA blends were carried out in the internal mixer. The blends were then exposed to electron beam (EB) irradiation at doses ranging from 50 to 200 kGy. APTES loading was varied between 1 to 10 wt%. The processing, morphological, mechanical, and calorimetric properties of the blends were investigated. The stabilization torque and total mixing energy was higher in compatibilized blends. Mechanical properties of RTR/EVA blends were improved due to efficiency of APTES in further reclaiming the RTR and compatibilizing the blends. APTES improved the dispersion of embedded smaller RTR particles in EVA matrix and crosslinking efficiency of the blends. Calorimetric studies showed increased crystallinity in compatibilized blends which corresponds to improved mechanical properties. However, the ductility of the blend was decreased due to increased interaction between EVA and APTES. Presence of APTES increased the efficiency of electron beam irradiation induced crosslinking which was shown through gel content analysis and Charlesby-Pinner equation.

Effect of Cross-Linking Degree of EPDM Phase on the Morphology Evolution and Crystallization Behavior of Thermoplastic Vulcanizates Based on Polyamide 6 (PA6)/Ethylene-Propylene-Diene Rubber (EPDM) Blends

As a special class of “green” elastomers, thermoplastic vulcanizates (TPVs) have been widely used in industries due to the combination of the excellent resilience of conventional elastomers and the easy recyclability of thermoplastics. Here, the morphology evolution of TPVs based on polyamide 6/ethylene-propylene-diene rubber (PA6/EPDM) blends was investigated by varying the content of the curing agent, phenolic resin (PF). With the incorporation of 6 wt% PF, the gel content of the EPDM phase reaches a high value of 49.6 wt% and a typical sea-island structure is formed with EPDM domain in a micro-nano size. The dynamic rheology behaviors of TPVs showed that with the curing degree of EPDM phase increasing, a denser network of EPDM particles is formed in PA6 matrix. Additionally, a lower crystal degree and crystal peak temperature are observed, indicating that there exists a growth restriction of PA6 crystal plate induced by a thinner plastic layer between the adjacent EPDM particles. However, the crystal form of PA6 is not changed with the increasing curing degree of the EPDM phase. This study provides an effective strategy to realize a new kind of TPVs, which can be easily introduced into industrial applications.

Unique microstructure of an oil resistant nitrile butadiene rubber/polypropylene dynamically vulcanized thermoplastic elastomer

This paper reports on the microstructure, morphological evolution and the properties of oil resistant nitrile butadiene rubber (NBR)/polypropylene (PP) thermoplastic vulcanizates (TPVs) prepared by dynamical vulcanization (DV).

Microstructure and properties of bromo-isobutylene–isoprene rubber/polyamide 12 thermoplastic vulcanizate toward recyclable inner liners for green tires

Bromo-isobutylene–isoprene rubber (BIIR)/polyamide 12 (PA 12) thermoplastic vulcanizate (TPV) were prepared by dynamic vulcanization (DV) and the microstructure and properties of BIIR/PA 12 TPV toward recyclable green inner liners were studied.