Layered double hydroxides: precursors for multifunctional catalysts

Composition Effect on the Formation of Oxide Phases by Thermal Decomposition of CuNiM(III) Layered Double Hydroxides with M(III) = Al, Fe

The thermal decomposition processes of coprecipitated Cu-Ni-Al and Cu-Ni-Fe hydroxides and the formation of the mixed oxide phases were followed by thermogravimetry and derivative thermogravimetry analysis (TG - DTG) and in situ X-ray diffraction (XRD) in a temperature range from 25 to 800 °C. The as-prepared samples exhibited layered double hydroxide (LDH) with a rhombohedral structure for the Ni-richer Al- and Fe-bearing LDHs and a monoclinic structure for the CuAl LDH. Direct precipitation of CuO was also observed for the Cu-richest Fe-bearing samples. After the collapse of the LDHs, dehydration, dehydroxylation, and decarbonation occurred with an overlapping of these events to an extent, depending on the structure and composition, being more pronounced for the Fe-bearing rhombohedral LDHs and the monoclinic LDH. The Fe-bearing amorphous phases showed higher reactivity than the Al-bearing ones toward the crystallization of the mixed oxide phases. This reactivity was improved as the amount of embedded divalent cations increased. Moreover, the influence of copper was effective at a lower content than that of nickel.

Electrodeposition of a Li-Al Layered Double Hydroxide (LDH) on a Ball-like Aluminum Lathe Waste Strips in Structured Catalytic Applications: Preparation and Characterization of Ni-Based LDH Catalysts for Hydrogen Evolution

A functionally structured catalyst was explored for ethanol steam reforming (ESR) to generate H2. Aluminum lathe waste strips were employed as the structured catalytic framework. The mixed metal oxide (Li-Al-O) was formed on the surface of Al lathe waste strips through calcination of the Li-Al-CO3 layered double hydroxide (LDH), working as the support for the formation of Ni catalyst nanoparticles. NaOH and NaHCO3 titration solutions were, respectively, used for adjusting the pH of the NiCl2 aqueous solutions at 50 °C when developing the precursors of the Ni-based catalysts forming in-situ on the Li-Al-O oxide support. The Ni precursor on the Al structured framework was reduced in a H2 atmosphere at 500 °C for 3 h, changing the hydroxide precursor into Ni nanoparticles. The titration agent (NaOH or NaHCO3) effectively affected the physical and chemical characterizations of the catalyst obtained by the different titrations. The ESR reaction catalyzed by the structured catalysts at a relatively low temperature of 500 °C was studied. The catalyst using NaHCO3 titration presented good stability for generating H2 during ESR, achieving a high rate of H2 volume of about 122.9 L/(gcat·h). It also had a relatively low acidity on the surface of the Li-Al-O oxide support, leading to low activity for the dehydration of ethanol and high activity to H2 yield. The interactions of catalysts between the Ni precursors and the Li-Al-O oxide supports were discussed in the processes of the H2 reduction and the ESR reaction. Mechanisms of carbon formation during the ESR were proposed by the catalysts using NaOH and NaHCO3 titration agents.

Evaluation of the reactivity, selectivity and lifetime of hydrotalcite-based catalysts using isopropanol as probe molecule

Hydrotalcite catalysts derived from NiAl and NiAlMg mixed oxides were successfully prepared by coprecipitation at a constant pH of 11. Physicochemical methods were investigated to determine their structural and textural properties. Using isopropanol as a probe molecule, the acid–base properties of the catalysts were investigated, and the evaluation of reactivity, selectivity and lifetime was established.

Towards high-performance heterogeneous palladium nanoparticle catalysts for sustainable liquid-phase reactions

A walk-through of nanoparticle–reactant/product, nanoparticle–support and support–reactant/product interaction effects on the catalytic performance of heterogeneous palladium catalysts in liquid-phase reactions.

Oxidative Dehydrogenation of Ethanol over Vanadium- and Molybdenum-modified Mg-Al Mixed Oxide Derived from Hydrotalcite

Hydrotalcite or Mg-Al LDHs were synthesized by co-precipitation method. The Mg-Al mixed oxide was then derived by calcination of hydrotalcite at 450°C. The metal modified catalysts (Mo/Mg-Al and V/Mg-Al) were prepared by incipient wetness impregnation method. The obtained catalysts were characterized by several useful techniques and tested the reactivity for dehydrogenation and oxidative dehydrogenation of ethanol (gas-phase) to produce acetaldehyde. The catalytic reactions were performed at temperature range from 200 to 400°C for both non-oxidative and oxidative atmospheres. The results showed that the vanadium-modified hydrotalcite (V/Mg-Al) exhibited the highest ethanol conversion (34.3%) and acetaldehyde yield (15.5%) at 400℃ in the non-oxidative atmosphere. For the oxidative dehydrogenation of ethanol, the V/Mg-Al catalyst showed the highest activity at 400°C giving the ethanol conversion and acetaldehyde yield of 73.7% and 29.5%, respectively. This result probably related to the highest base density of V/Mg-Al catalyst (6.13 µmol CO₂/m²) measured by CO₂-TPD. The catalytic activity of Mg-Al catalyst and metal modified catalyst slightly decreased upon time-on-stream test for 10 h on oxidative dehydrogenation of ethanol due to carbon deposition.

Hydrotalcite-Derived Mixed Oxides for the Synthesis of a Key Vitamin A Intermediate Reducing Waste

The synthesis of hydroxenin monoacetate, a key intermediate in the manufacture of vitamin A, relies on the undesirable use of stoichiometric amounts of organic bases such as pyridine. Although the final product (vitamin A acetate) can be produced from hydroxenin diacetate, using the monoacetylated intermediate improves the overall process yield. Aiming to identify more efficient, environmentally benign alternatives, this work first studies the homogeneous acetylation reaction using pyridine. The addition of the base is found to enhance the rate of hydroxenin monoacetate formation, confirming its catalytic role, but also yields non-negligible amounts of hydroxenin diacetate. On the basis of these insights, Mg- and Al-containing hydrotalcites are explored because of their broad scope as base catalysts and the ability to finely tune their properties. The reaction kinetics are greatly enhanced via controlled thermal activation, forming high surface area mixed metal oxides displaying Lewis basic sites. In contrast, a Brønsted basic material synthesized by the reconstruction of a mixed oxide performs similarly to the as-synthesized hydrotalcite. Variation of the Mg/Al ratio from 1 to 3 has no significant impact, but activity losses are observed at higher values because of a reduced number of basic sites. After optimizing the reaction conditions, hydroxenin monoacetate yields >60% are obtained in five consecutive cycles without the need for any intermediate treatment. The findings confirm the potential of hydrotalcite-derived materials as highly selective catalysts for the production of vitamins with reduced levels of organic waste.

Ketone Formation via Decarboxylation Reactions of Fatty Acids Using Solid Hydroxide/Oxide Catalysts

A sustainable route to ketones is described where stearone is produced via ketonic decarboxylation of stearic acid mediated by solid base catalysts in yields of up to 97%, at 250 °C. A range of Mg/Al layered double hydroxide (LDH) and mixed metal oxide (MMO) solid base catalysts were prepared with Mg/Al ratios of between 2 and 6 via two synthetic routes, co-precipitation and co-hydration, with each material tested for their catalytic performance. For a given Mg/Al ratio, the LDH and MMO materials showed similar reactivity, with no correlation to the method of preparation. The presence of co-produced oxide phases in the co-hydration catalysts had negligible impact on reactivity.

Small-Sized Mg-Al LDH Nanosheets Supported on Silica Aerogel with Large Pore Channels: Textural Properties and Basic Catalytic Performance after Activation

Layered double hydroxides (LDHs) have been widely used as an important subset of solid base catalysts. However, developing low-cost, small-sized LDH nanoparticles with enhanced surface catalytic sites remains a challenge. In this work, silica aerogel (SA)-supported, small-sized Mg-Al LDH nanosheets were successfully prepared by one-pot coprecipitation of Mg and Al ions in an alkaline suspension of crushed silica aerogel. The supported LDH nanosheets were uniformly dispersed in the SA substrate with the smallest average radial diameter of 19.2 nm and the thinnest average thickness of 3.2 nm, both dimensions being significantly less than those of the vast majority of LDH nanoparticles reported. The SA/LDH composites also showed large pore volume (up to 1.3 cm3·g) and pore diameter (>9 nm), and therefore allow efficient access of reactants to the edge catalytic sites of LDH nanosheets. In a base-catalyzed Henry reaction of benzaldehyde with nitromethane, the SA/LDH catalysts showed high reactant conversions and favorable stability in 6 successive cycles of reactions. The low cost of the SA carrier and LDH precursors, easy preparation method, and excellent catalytic properties make these SA/LDH composites a competitive example of solid-base catalysts.

Synthesis route to supported gold nanoparticle layered double hydroxides as efficient catalysts in the electrooxidation of methanol

This work describes a new one-step method for the preparation of AuNP/LDH nanocomposites via the polyol route. The novelty of this facile, simple synthesis is the absence of additional reactants such as reductive agents or stabilizer, which gives the possibility to obtain phase-pure systems free of undesiderable effect. The AuNP formation is confirmed by SEM, TEM, PXRD, and XAS; moreover, the electrochemical characterization is also reported. The electrocatalytic behavior of AuNP/LDH nanocomposites has been investigated with respect to the oxidation of methanol in basic media and compared with that of pristine NiAl-Ac. The 4-fold highest catalytic efficiency observed with AuNP/LDH nanocomposites suggests the presence of a synergic effect between Ni and AuNP sites. The combination of these experimental findings with the low-cost synthesis procedure paves the way for the exploitation of the presented nanocomposites materials as catalysts for methanol fuel cells.