Electronic Metal–Support Interactions and the Production of Hydrogen Through the Water-Gas Shift Reaction and Ethanol Steam Reforming: Fundamental Studies with Well-Defined Model Catalysts

Rational Design of Mesoporous CuO-CeO2 Catalysts for NH3-SCR Applications Guided by Multiple In Situ Spectroscopies

Efficient nontoxic catalysts for low-temperature NH₃ selective catalytic reduction (NH₃-SCR) applications are of great interest. Owing to their promising redox and low-temperature activity, we prepared CuO-CeO₂ catalysts on a mesoporous SBA-15 support using targeted solid-state impregnation (SSI), guided by multiple in situ spectroscopy. The use of template P123 allowed dedicated modification of the surface properties of the SBA-15 matrix, resulting in a changed reactivity behavior of the metal precursors during the calcination process. To unravel the details of the transformation of the precursors to the final catalyst material, we applied in situ diffuse reflectance infrared Fourier transform (DRIFT), UV-visible (UV-vis), and Raman spectroscopies as well as online Fourier transform infrared (FTIR) monitoring of the gas-phase composition, in addition to ex situ surface, porosity, and structural analysis. The in situ analysis reveals two types of nitrate decomposition mechanisms: a nitrate-bridging route leading to the formation of a CuO-CeO₂ solid solution with increased low-temperature NH₃-SCR activity, and a hydrolysis route, which facilitates the formation of binary oxides CuO + CeO₂ showing activity over a broader temperature window peaking at higher temperatures. Our findings demonstrate that a detailed understanding of catalytic performance requires a profound knowledge of the calcination step and that the use of in situ analysis facilitates the rational design of catalytic properties.

Enhancement of hydrogen production using Ni catalysts supported by Gd-doped ceria

A redox cycle between Ce⁴⁺ and Ce³⁺ is an elementary step in water gas shift (WGS) mechanism. By facilitating the redox cycle between +4 and +3 of cerium, a formation of oxygen vacancy can be enhanced. It is considered to be a dominating factor in developing the WGS performance and the stability of ceria in this work. We have facilitated the redox cycle in CeO₂ to enrich the WGS activity. The WGS reaction was carried out on Ni catalyst supported by Gd-doped ceria (GDC) from Daiichi. Ni and Re were added onto GDC by impregnation method to examine the role of Re addition on surface, structural and reducibility, which affected upon their catalytic activities. Rhenium has an influence on increasing the water gas shift performance of Ni/GDC catalysts because it facilitates the redox process at the surface of ceria, disperses Ni particles and enhances oxygen vacancy formation. The results indicate that the water gas shift activity of 1%Re4%Ni/GDC is higher than that of 5%Ni/GDC. The dispersion of active site on the surface of catalyst results in an increase of CO molecule adsorption and acceleration of the redox cycle between Ce⁴⁺ and Ce³⁺ of ceria support via oxygen vacancy generation. Therefore, using a combination of these two effects can enhance the WGS performance.

The Electrophilicity of Surface Carbon Species in the Redox Reactions of CuO-CeO2 Catalysts

Electronic metal–support interactions (EMSI) describe the electron flow between metal sites and a metal oxide support. It is generally used to follow the mechanism of redox reactions. In this study of CuO‐CeO₂ redox, an additional flow of electrons from metallic Cu to surface carbon species is observed via a combination of operando X‐ray absorption spectroscopy, synchrotron X‐ray powder diffraction, near ambient pressure near edge X‐ray absorption fine structure spectroscopy, and diffuse reflectance infrared Fourier transform spectroscopy. An electronic metal–support–carbon interaction (EMSCI) is proposed to explain the reaction pathway of CO oxidation. The EMSCI provides a complete picture of the mass and electron flow, which will help predict and improve the catalytic performance in the selective activation of CO₂, carbonate, or carbonyl species in C1 chemistry.

Facet-Dependent Reactivity of Ceria Nanoparticles Exemplified by CeO2-Based Transition Metal Catalysts: A Critical Review

The rational design and fabrication of highly-active and cost-efficient catalytic materials constitutes the main research pillar in catalysis field. In this context, the fine-tuning of size and shape at the nanometer scale can exert an intense impact not only on the inherent reactivity of catalyst’s counterparts but also on their interfacial interactions; it can also opening up new horizons for the development of highly active and robust materials. The present critical review, focusing mainly on our recent advances on the topic, aims to highlight the pivotal role of shape engineering in catalysis, exemplified by noble metal-free, CeO2-based transition metal catalysts (TMs/CeO2). The underlying mechanism of facet-dependent reactivity is initially discussed. The main implications of ceria nanoparticles’ shape engineering (rods, cubes, and polyhedra) in catalysis are next discussed, on the ground of some of the most pertinent heterogeneous reactions, such as CO2 hydrogenation, CO oxidation, and N2O decomposition. It is clearly revealed that shape functionalization can remarkably affect the intrinsic features and in turn the reactivity of ceria nanoparticles. More importantly, by combining ceria nanoparticles (CeO2 NPs) of specific architecture with various transition metals (e.g., Cu, Fe, Co, and Ni) remarkably active multifunctional composites can be obtained due mainly to the synergistic metalceria interactions. From the practical point of view, novel catalyst formulations with similar or even superior reactivity to that of noble metals can be obtained by co-adjusting the shape and composition of mixed oxides, such as Cu/ceria nanorods for CO oxidation and Ni/ceria nanorods for CO2 hydrogenation. The conclusions derived could provide the design principles of earth-abundant metal oxide catalysts for various real-life environmental and energy applications.

DFT insights into structural effects of Ni-Cu/CeO2 catalysts for CO selective reaction towards water-gas shift

The water-gas shift (WGS) reaction is a key step in hydrogen production, particularly to meet the high-purity H2 requirement of PEM fuel cells. The catalysts currently employed in large-scale WGS plants require a two-step process to overcome thermodynamic and kinetic limitations. Ni-Cu/CeO2 solids are promising catalysts for the one-step process required for small-scale applications, as the addition of Cu hinders undesired methanation reactions occurring on Ni/CeO2. In this work, we performed calculations on Ni4-xCux/CeO2(111) systems to evaluate the influence of cluster conformation on the selectivity towards water-gas shift. The structure and miscibility of CeO2-supported Ni4-xCux clusters were investigated and compared with those of gas-phase clusters to understand the effect of metal-support interactions. The adsorption of CO onto apical Ni and Cu atoms of Ni4-xCux/CeO2(111) systems was studied, and changes in the C-O bond strength were confirmed at the electronic level by investigating shifts in the 3σ and 1π orbitals. The selectivity towards WGS was evaluated using Brønsted-Evans-Polanyi relations for the C-O activation energy. Overall, a strengthening of the C-O bond and an increase in CO dissociation energy were verified on Cu-containing clusters, explaining the improvement in selectivity of Ni4-xCux/CeO2(111) systems.

Roles of highly ordered mesoporous structures of Fe–Ni bimetal oxides for an enhanced high-temperature water-gas shift reaction activity

Highly ordered mesoporous Fe–Ni bimetal oxide (m-FeNi) catalysts synthesized using KIT-6 as a hard-template by a nanocasting method were investigated for an alternative high-temperature water-gas shift (HT-WGS) reaction.

Platinum Based Catalysts in the Water Gas Shift Reaction: Recent Advances

The water gas shift (WGS) is an equilibrium exothermic reaction, whose corresponding industrial process is normally carried out in two adiabatic stages, to overcome the thermodynamic and kinetic limitations. The high temperature stage makes use of iron/chromium-based catalysts, while the low temperature stage employs copper/zinc-based catalysts. Nevertheless, both these systems have several problems, mainly dealing with safety issues and process efficiency. Accordingly, in the last decade abundant researches have been focused on the study of alternative catalytic systems. The best performances have been obtained with noble metal-based catalysts, among which, platinum-based formulations showed a good compromise between performance and ease of preparation. These catalytic systems are extremely attractive, as they have numerous advantages, including the feasibility of intermediate temperature (250–400 °C) applications, the absence of pyrophoricity, and the high activity even at low loadings. The particle size plays a crucial role in determining their catalytic activity, enhancing the performance of the nanometric catalytic systems: the best activity and stability was reported for particle sizes < 1.7 nm. Moreover the optimal Pt loading seems to be located near 1 wt%, as well as the optimal Pt coverage was identified in 0.25 ML. Kinetics and mechanisms studies highlighted the low energy activation of Pt/Mo2C-based catalytic systems (Ea of 38 kJ·mol−1), the associative mechanism is the most encountered on the investigated studies. This review focuses on a selection of recent published articles, related to the preparation and use of unstructured platinum-based catalysts in water gas shift reaction, and is organized in five main sections: comparative studies, kinetics, reaction mechanisms, sour WGS and electrochemical promotion. Each section is divided in paragraphs, at the end of the section a summary and a summary table are provided.

Recent Advances on the Rational Design of Non-Precious Metal Oxide Catalysts Exemplified by CuOx/CeO2 Binary System: Implications of Size, Shape and Electronic Effects on Intrinsic Reactivity and Metal-Support Interactions

Catalysis is an indispensable part of our society, massively involved in numerous energy and environmental applications. Although, noble metals (NMs)-based catalysts are routinely employed in catalysis, their limited resources and high cost hinder the widespread practical application. In this regard, the development of NMs-free metal oxides (MOs) with improved catalytic activity, selectivity and durability is currently one of the main research pillars in the area of heterogeneous catalysis. The present review, involving our recent efforts in the field, aims to provide the latest advances—mainly in the last 10 years—on the rational design of MOs, i.e., the general optimization framework followed to fine-tune non-precious metal oxide sites and their surrounding environment by means of appropriate synthetic and promotional/modification routes, exemplified by CuOx/CeO2 binary system. The fine-tuning of size, shape and electronic/chemical state (e.g., through advanced synthetic routes, special pretreatment protocols, alkali promotion, chemical/structural modification by reduced graphene oxide (rGO)) can exert a profound influence not only to the reactivity of metal sites in its own right, but also to metal-support interfacial activity, offering highly active and stable materials for real-life energy and environmental applications. The main implications of size-, shape- and electronic/chemical-adjustment on the catalytic performance of CuOx/CeO2 binary system during some of the most relevant applications in heterogeneous catalysis, such as CO oxidation, N2O decomposition, preferential oxidation of CO (CO-PROX), water gas shift reaction (WGSR), and CO2 hydrogenation to value-added products, are thoroughly discussed. It is clearly revealed that the rational design and tailoring of NMs-free metal oxides can lead to extremely active composites, with comparable or even superior reactivity than that of NMs-based catalysts. The obtained conclusions could provide rationales and design principles towards the development of cost-effective, highly active NMs-free MOs, paving also the way for the decrease of noble metals content in NMs-based catalysts.

An electronic perturbation in TiC supported platinum monolayer catalyst for enhancing water-gas shift performance: DFT study

The water-gas shift (WGS) reaction behaviors over the TiC(0 0 1) supported Pt monolayer catalyst (Pt_ML/TiC(0 0 1)) are investigated by using the spin-unrestricted density functional theory calculations. Importantly, we find that the Pt_ML/TiC(0 0 1) system exhibits a much lower density of Pt-5d states nearby the Fermi level compared with that for Pt(1 1 1), and the monolayer Pt atoms undergo an electronic perturbation when in contact with TiC(0 0 1) support that would strongly improve the WGS activity of supported Pt atoms. Our calculations clearly indicate that the dominant reaction path follows a carboxyl mechanism involving a key COOH intermediate, rather than the common redox mechanism. Furthermore, through the detailed comparisons, the results demonstrate that the strong interactions between the monolayer Pt atoms and TiC(0 0 1) support make Pt_ML/TiC(0 0 1) a highly active catalyst for the low-temperature WGS reaction. Following the route presented by Bruix et al (2012 J. Am. Chem. Soc. 134 8968-74), the positive effect derived from strong metal-support interaction in the metal/carbide system is revealed.

Synergistic catalysis between nano-Ni and nano semiconductor CeO2 of Ni hybrid nanostructured catalysts for highly efficient selective hydrogenation

The existence of strong metal–support interaction between Ni and CeO₂ supported on carrier can enhance the structural and electronic properties.

Catalytic Reforming of Oxygenates: State of the Art and Future Prospects

This Review describes recent advances in the design, synthesis, reactivity, selectivity, structural, and electronic properties of the catalysts for reforming of a variety of oxygenates (e.g., from simple monoalcohols to higher polyols, then to sugars, phenols, and finally complicated mixtures like bio-oil). A comprehensive exploration of the structure-activity relationship in catalytic reforming of oxygenates is carried out, assisted by state-of-the-art characterization techniques and computational tools. Critical emphasis has been given on the mechanisms of these heterogeneous-catalyzed reactions and especially on the nature of the active catalytic sites and reaction pathways. Similarities and differences (reaction mechanisms, design and synthesis of catalysts, as well as catalytic systems) in the reforming process of these oxygenates will also be discussed. A critical overview is then provided regarding the challenges and opportunities for research in this area with a focus on the roles that systems of heterogeneous catalysis, reaction engineering, and materials science can play in the near future. This Review aims to present insights into the intrinsic mechanism involved in catalytic reforming and provides guidance to the development of novel catalysts and processes for the efficient utilization of oxygenates for energy and environmental purposes.

Effect of preparation method on the solid state properties and the deN2O performance of CuO–CeO2 oxides

The superiority of Cu–Ce mixed oxides prepared by precipitation (versus impregnation and exotemplating) was ascribed to their excellent redox properties, linked to the Ce⁴⁺/Ce³⁺ and Cu²⁺/Cu⁺ redox pairs.

Theoretical Model of Oxidative Adsorption of Water on a Highly Reduced Reconstructed Oxide Surface

Highly reduced surface reconstructions of BaTiO3 (001) have been found to be composed of a TiO2 surface covered with Ti adatoms occupying surface interstitial sites. We predict the reactivity of these highly oxophilic and reduced surface Ti species through density functional theory, where we calculate the adsorption of H2O on the (√5 × √5)R26.6° TiO2-Ti3/5 reconstruction. H2O serves as the primary O source and oxidizing agent. We demonstrate that H2O oxidizes some of the Ti adatoms, shifting their occupied 3d states to the surface conduction band edge. We find that, due to the high concentration of reduced Ti species on the surface, a dissociative adsorption of water on the reconstructed surface can also lead to the formation of surface hydrides, which serve as a precursor for H2 evolution. This suggests that the reconstructed surface may be an attractive single-phase hydrogen evolution catalyst.