Poultry feed based on protein hydrolysate derived from chrome-tanned leather solid waste: creating value from waste

Current trends in solid tannery waste management

The tannery is one of the leading revenue-generating sectors in developing countries. The ever-increasing demand for leather products in the global market requires converting large amounts of rawhide/skins into resilient non-putrescible finished leather. Only 20% of the raw material is converted into a finished product; the rest 80% is discarded as solid and liquid wastes during leather processing. A heavy discharge of improperly treated solid tannery waste (STW) causes a severe impact on the surrounding environment by polluting soil, surface water, and groundwater resources, posing severe hazards to human and animal health. STW comprises proteinaceous untanned and tanned waste, which requires proper treatment for eco-friendly disposal. Several strategies have been developed over the years for the reduction and recycling of STW for producing renewable energy (biogas and biohydrogen), biofuels (biodiesel and briquettes), construction material, fertilizers, commercial products (adsorbents, animal feeds, proteins, fats, and enzymes), and biodegradable packaging and non-packaging materials. In this review, we discuss various strategies adopted for recycling, reutilization, and reduction of STW in an environment-friendly manner. Furthermore, an overview of the current perspectives toward achieving a zero-waste policy is also presented to reduce the environmental burden using green-clean technology to aid the survival of present-day tanneries.

Beneficial use of animal hides for abattoir and tannery waste management: a review of unconventional, innovative, and sustainable approaches

The art of using animal hides, an apparent waste from the meat processing industry, goes back to the dawn of humanity and was highly demanded for leather manufacturing. In Ontario (Canada), small- and medium-sized abattoirs process all together approximately 300,000 sheep and 100,000 cattle per year, and for decades, the collected hides and skins have been processed into leather. However, there has been a decline in the price as well as in the demand for animal hides in the last few years, mainly due to increased customer interest in synthetic materials. This has significantly impacted small- and medium-scale abattoirs as they are left with no other option but to landfill these hides, which is not a sustainable approach. This review discusses the alternative approaches available for the management of animal hides, including those also suitable for tannery residues, which can economically and environmentally benefit society. These benefits include the production or generation of energy, compost, yarn, and medicinal goods, among other beneficial uses.

Chromium containing leather trimmings valorization: Sustainable sound absorber from collagen hydrolysate intercalated electrospun nanofibers

Developing value-added material from industrial waste is one of the sustainable ways of recycling solid waste produced from the leather industry. Noise which makes a considerable negative impact in the day to day life of people needs immediate attention where the sound absorbers play a vital role. Nanofibers can be used as sound absorbers due to their properties like porosity and high surface area. In this study, collagen hydrolysate extracted from waste leather trimmings was utilized to produce multilayer hybrid sound-absorbing material. Collagen hydrolysate was electrospun along with polyvinyl alcohol (PVA) and the layer was sandwiched between polyacrylonitrile (PAN) nanofibrous layers. The hierarchical structure of the composite is more porous on outer layers than medium porous inner collagen hydrolysate- PVA layer. The hybrid material was characterized using various experimental techniques and the sound absorption was measured using two-microphone impedance tube method. From acoustic measurements, it was revealed that the composite showed improved sound absorption in the frequency range of 800-2500 Hz due to its varying pore size. Hence, the leather trimmings as a component of sound-absorbing material creates an innovative solution for discarded leather waste and they can be used in practical applications like room acoustics.

Regeneration of native collagen from hazardous waste: chrome-tanned leather shavings by acid method

The collagens (COL2, COL4, and COL5) were extracted from chrome-tanned leather shavings via three distinctive routes of acid method. The dechroming degree of COL2 extracted with the easiest operation was the highest (95.6% ± 1.2%) and the yield exceeded 90%; however, the total amount of acid was the most and the cost was the highest. In the second route, although the three-step dechroming process brought cumbersome operation, the dechroming degree and yield of COL4 were 90.5% ± 0.8% and 92.2% ± 0.6%, respectively, and the acid amount was less than that in the first route. For COL5, the dechroming degree and yield was the lowest; nevertheless, this route had the advantages of lowest cost and simpler operation. Electrophoretic patterns showed that all the collagens contained α1, α2, and β chains without low molecular weight components and were close to those of type I collagen. Compared with native collagen extracted from fresh calf skin, the regenerated collagens also maintained unique triple helix conformation determined via ultraviolet, infrared spectra and X-ray diffraction, confirmed by the similar values of AIII/A1455 and Δν. Additionally, the collagens existed in the form of fibrils with D-period pattern of ~ 67 nm. Furthermore, the denaturation temperatures of COL2, COL4, and COL5 were 71.2, 79.1, and 85.4 °C, respectively, which were relevant to the tighter arrangement of fibrils with the increased chromium content.

Alternative uses for tannery wastes: a review of environmental, sustainability, and science

Abstract

The manufacture of leather covers a wide productive chain and beyond contributes to the economic flow. The various stages of leather processing result in high volumes of solid waste. In Brazil, a daily generation of 375 tons of solid waste is estimated, and landfills are still the most used route to its destination. In this review, emphasis will be given to researches that have sought alternatives for the use of solid waste from the tannery industry. Among the main applications of solid tannery wastes, the following stand out production of adsorbent materials, biodiesel, biogas, biopolymers, applications in agriculture and other applications involving extraction/recovery of compounds of industrial/commercial interest, isolation of microorganisms and production of enzymes and applications in the animal diet. In each alternative of waste application, the technologies used, the opportunities, and the challenges faced are mentioned. We hope that this review can provide valuable information to promote the broad understanding of the possibilities that tannery solid wastes has for the development of biodegradable and agricultural products, wastewater treatment, extraction of compounds of industrial and commercial interest, among others.

Graphical abstract

Film-forming ability of collagen hydrolysate extracted from leather solid wastes with chitosan

Discharges of huge quantities of leather solid wastes by leather industries and the increased use of synthetic packaging films have raised serious concerns on account of their environmental impacts. The paper focuses on the development and characterization of potential environmentally friendly composite films using collagen hydrolysate (CH) extracted from leather solid wastes and chitosan (C) to assess the feasibility of producing polymeric materials suitable for applications in packaging and wrapping purposes. Solid collagen-based protein hydrolysate was extracted from chromium-tanned leather wastes and analyzed to determine its chemical properties. With the goal of improving the physico-chemical performance of CH, three types of composite films (CH75/C25, CH50/C50, CH25/C75) were prepared with increasing concentrations of C, and some of their physical and functional properties were characterized. The results indicated that the addition of C caused increase (p < 0.05) in the thickness, tensile strength (TS), elasticity modulus (EM), and water vapor permeability (WVP), leading to stronger films as compared with CH film, but significantly (p < 0.05) decreased the elongation at break (EAB) and solubility of films (p < 0.05). The light barrier measurements present low values of transparency at 600 nm of the CH/C films, indicating that the films are very transparent and they have excellent barrier properties against UV light. The structural properties investigated by FTIR and DSC showed total miscibility between both polymers. Scanning electron micrographs revealed that CH/C composite films showed a compact homogeneous structure. These results demonstrate the potential application of CH/C composite films in packaging industry.

In vitro cytotoxicity and genotoxicity of composite mixtures of natural rubber and leather residues used for textile applications

A novel composite material has been developed from natural rubber and leather waste, and a corresponding patent has been filed. This new material may be incorporated into textile and footwear products. However, as leather waste contains chromium, the biocompatibility of this new material and its safety for use in humans must be investigated. The aim of the present study was to investigate the presence of chromium in this new material, determine the amount of each form of chromium present (trivalent or hexavalent), and evaluate the potential cytotoxic and genotoxic effects of the novel composite in two cell lines. The cellular viability was quantified using the MTT3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide reduction method and neutral red uptake assay, and genotoxic damage was analyzed using the comet assay. Our findings indicated that the extracts obtained from the composite were severely cytotoxic to both cell lines tested, and additionally highly genotoxic to MRC-5 cells. These biological responses do not appear to be attributable to the presence of chromium, as the trivalent form was predominantly found to be present in the extracts, indicating that hexavalent chromium is not formed during the production of the novel composite. The incorporation of this new material in applications that do not involve direct contact with the human skin is thus indicated, and it is suggested that the chain of production of this material be studied in order to improve its biocompatibility so that it may safely be used in the textile and footwear industries.