Characteristics of pipe corrosion scales in untreated water distribution system and effect on water quality in Peshawar, Pakistan

Study on electrochemical reduction mechanisms of iron oxides in pipe scale in drinking water distribution system

Iron release from pipe scale is an important reason for water quality deterioration in drinking water distribution systems (DWDS) globally. Disruption of pipe scale, release and transformation of iron compounds are hot topics in the field of water supply. The aim of this study is to determine whether and how ferric components in pipe scale be reduced under anoxic condition. In this study, new investigation approaches were applied, which include simplifying the complex scale into electrode pairs, developing novel simulating reactors and conducting tailored electrochemical assays. A galvanic cell reactor with anode of metallic iron (Fe⁰) and various cathode made of certain iron oxide (FeO_x) was firstly developed to simulate the complex niche and components of pipe scale. Electrochemical methods were used to study the reduction characteristics of scale. The results proved that reduction of iron oxide scale did occur under anoxic condition. Electromotive forces between various electrodes match the Nernst Equation quite well. As main components in pipe scale, lepidocrocite (γ-FeOOH) was found to be the most reducible iron oxide but at low rate, while goethite (α-FeOOH) has weak reducibility but can be quickly reduced. As a result of electrochemical reactions, goethite in pipe scale was transformed into magnetite (Fe₃O₄). By these means, electrochemical reaction mechanisms of pipe scale disruption were revealed, which is helpful to restrain pipe corrosion and water deterioration in DWDS.

Study on release and occurrence of typical metals in corrosion products of drinking water distribution systems under stagnation conditions

Metal contaminants in corrosion products of drinking water distribution systems (DWDS) can be released into potable water under specific conditions, thereby polluting drinking water and posing a health risk. Under stagnation conditions, the release characteristics, occurring forms, and environmental risks of ten metals were determined in loose and tubercle scale solids of an unlined cast iron pipe with a long service history, before and after immersion. Most Al, As, Cr, Fe, and V in corrosion scales existed in the residual fraction, with the released concentration and pollution risk being low. Since more than 59% of Ca in pipe scales existed in the exchangeable fraction, Ca release was high. Although the Pb and Cd content of corrosion solids was low, a high proportion of Pb and Cd was present in non-residual fractions with high mobility. Sudden severe Pb or Cd pollution events in DWDS could result in high pollution and environmental risk levels. The total content and released amount of Mn and Zn in corrosion scales were both high. Therefore, while special attention should be paid to Mn and Zn, Pb and Cd also present a high risk in pipe scales, despite their low concentrations. During stagnation immersion, metal release from powdered pipe scales occurred via the processes of mass release, re-adsorption into scales, and slow release until equilibrium was reached. The levels of metal re-adsorption into scales were much higher than the concentrations dissolved into bulk water. However, the amount of metal re-adsorption into tubercle scale blocks was less. Importantly, these findings highlight that during DWDS operation, the sudden release of metal pollutants caused by pipe scale breakage should be avoided.

Accumulation of vanadium and arsenic by cast iron pipe scales under drinking water conditions: A batch study

Metal pollutants accumulation in the scales of drinking water distribution systems presents a potential threat to water quality. Therefore, a study was carried out on the accumulation of V(V) and As(V) by cast iron pipe scales. The accumulation of V(V) and As(V) by scales and the effects of scale dosage, pH, temperature, and anion content on the accumulation process were assessed. Results showed that scales could rapidly accumulate V(V) and As(V), with maximum accumulation amounts of 3.94 mg/g and 3.90 mg/g, respectively. An increase in pH (from 3.0 to 9.0) and sulfate concentration (from 0 to 250 mg/L) decreased V(V) and As(V) accumulation by scales. Increased chloride ion concentrations (from 0 to 250 mg/L) reduced the amount of As(V) accumulated, while increasing the amount of V(V) accumulated. The V(V) and As(V) accumulation kinetics were well described by the Elovich model, with thermodynamic and accumulation isotherms showing that the accumulation process occurred via an entropic endothermic reaction. The mechanisms of accumulation of V(V) and As(V) by the scales include surface complexation, ligand exchange, electrostatic attraction and repulsion, and competitive adsorption.

Water quality induced corrosion of stainless steel valves during long-term service in a reverse osmosis system

The current study analyzes the contribution of 10 water quality parameters (including pH, turbidity, conductivity, total dissolved solids (TDS), hardness, total organic carbon (TOC), alkalinity, calcium ions, chlorides and sulfates) to corrosion extent of stainless steel valves taken from different locations in a reverse osmosis system of a reclaimed water plant. The valves were in service for 5 years. Raman spectroscopy and X-ray photoelectron spectroscopy analyses are conducted to quantify corrosion products on different valves under various water quality conditions. On that basis, bivariate and multivariate regression analyses between the 10 water quality parameters and the corrosion extent of valve specimens (represented by metal loss percentage (MLP) values) are carried out to check the contribution of those water quality parameters to MLP. The results indicate that the proportions of metal oxides as corrosion products vary according to the corrosion extent of the valves. Although no linear correlation is found, all 10 water quality parameters except for pH show a significant positive correlation with the MLP values of the valve specimens. Moreover, results of multivariate regression suggest that the variation of MLP can be explained by turbidity, TDS, TOC and sulfates. A positive contribution of turbidity, TDS and TOC to MLP is observed, whereas the contribution of sulfates is negative. The results from the current work help to identify the reasons for water quality-induced failure of stainless steel equipment in RO systems.

Identifying effects of pipe material, hydraulic condition, and water composition on elemental accumulation in pipe corrosion scales

Identification of the accumulation mechanism of major elements on pipe surface is essential to investigate the development of corrosion scales and co-occurrence of trace inorganic contaminants. In this study, corrosion scale samples were collected from old, corroded iron pipes made of different materials and exposed to different water qualities and operation conditions. Elemental composition of these scales was determined by energy dispersive X-ray spectroscopy (EDS). Cumulative occurrence analysis, Q-style hierarchical cluster analysis (CA), and principal component analysis (PCA) were conducted to ascertain major elements typical for corrosion scales and to estimate the dominant influencing factor to each elemental constituent. The major elements in the examined scales are Fe, C, Zn, Si, Ca, Al, and S in the descending prevalence. Their occurrences are influenced by an interactive effect. Pipe material imposes a significant effect on the accumulation of Fe, Zn, and Ca in corrosion scales; water composition can account for the presence of Si, Al, and S in this study; hydraulic condition is identified as the primary factor influencing the occurrence of C and Ca. Q-style CA and PCA are verified practicable for data interpretation and identification of dominant factors influencing scale characteristics.