Catalytic oxidation of CO on noble metal-based catalysts

Realizing the high loading amount of active Cu on Al2O3 to boost its CO catalytic oxidation

Catalytic oxidation of carbon monoxide (CO) by Cu/Al2O3 has garnered increasing interest in recent years due to its promising application prospects. Numerous investigations conducted on the Cu/Al2O3 system, but its catalytic performance for CO oxidation is still not as promising as that of precious metal catalysts. Increasing the loading amount of the active Cu on Al2O3 surface is a feasible method for improving its activity. However, with the increase of Cu loading, the agglomeration and enlargement of Cu particles is inevitable, which reduces the active Cu amount. Therefore, the utilization rate of Cu atoms is not high and the catalytic performance often can not further rise. Enhancing active Cu loading amount as high as possible is a prerequisite to further enlarge the activity of Cu/Al2O3 catalyst. Herein, self-synthesized Al2O3 nanofibers (Al2O3-nf) with high specific surface area and abundant penta-coordinated aluminum (AlV) are used as the support to maximize the Cu loading amount by chemical vapor deposition (CVD). And commercially available α-Al2O3 is used for comparative experiment. The high specific surface area could make Cu high dispersion on Al2O3, even at 20 wt% Cu loads, which is beneficial to high concentration load of active Cu. The catalytic activity of Cu/Al2O3-nf-CVD gradually increases with the increase of Cu loading from 2 wt% to 20 wt%, exhibiting a clear linear correlation with the surface content of Cu0 on the catalyst. Meanwhile, this result confirms that Cu0 plays a crucial role in CO oxidation of Cu/Al2O3. However, commercial α-Al2O3 reaches its highest activity when the Cu load is 5%, and then its activity begins to decrease due to the agglomeration of particles. Moreover, Cu/Al2O3-nf-CVD also exhibits remarkable thermal stability for CO oxidation. This work highlights a new strategy to synthesis of high Cu loading amount, high activity and thermostable Cu/Al2O3 catalyst for low-temperature oxidation of CO.

Adsorption and Potential CO Gas-Sensing Performance of the Fe-Doped Ti2CO2-MXenes: A First-Principles Study

The adsorption behaviors and electronic properties of five gas molecules (CO, H2O, NH3, NO, and C2H6O) on the intrinsic Ti2CO2 and Fe-doped Ti2CO2 were calculated and studied based on first principles. The adsorption height, bond length change, adsorption energy, charge transfer, band structure, differential charge, work function, and recovery time of the two gas adsorption systems were discussed, and their sensing performance was evaluated. The results show that the CO gas molecules have the best adsorption energy and charge transfer on Ti2CO2 modified by the Fe atom (Ti2CO2-Fe). The electrical conductivity obviously increases with the decrease of the band gap, which changes from semiconductor to conductor behavior. The reduction of the work function in the Ti2CO2-Fe system weakens the binding of the electron, which improves the electron flow between the substrate and the gas molecules. In addition, the Ti2CO2-Fe system with H2O molecule participation remained the best adsorption effect on CO gas, and the fast recovery time was 625 s at 398 K. Therefore, Ti2CO2-Fe is a prospective material for the advancement of CO gas-sensitive sensors.

Unveiling the Promoting Mechanism of H2 Activation on CuFeOx Catalyst for Low-Temperature CO Oxidation

The effect of H2 activation on the performance of CuFeOx catalyst for low-temperature CO oxidation was investigated. The characterizations of XRD, XPS, H2-TPR, O2-TPD, and in situ DRIFTS were employed to establish the relationship between physicochemical property and catalytic activity. The results showed that the CuFeOx catalyst activated with H2 at 100 °C displayed higher performance, which achieved 99.6% CO conversion at 175 °C. In addition, the H2 activation promoted the generation of Fe2+ species, and more oxygen vacancy could be formation with higher concentration of Oα species, which improved the migration rate of oxygen species in the reaction process. Furthermore, the reducibility of the catalyst was enhanced significantly, which increased the low-temperature activity. Moreover, the in situ DRIFTS experiments revealed that the reaction pathway of CO oxidation followed MvK mechanism at low temperature (<175 °C), and both MvK and L-H mechanism was involved at high temperature. The Cu+-CO and carbonate species were the main reactive intermediates, and the H2 activation increased the concentration of Cu+ species and accelerated the decomposition carbonate species, thus improving the catalytic performance effectively.

Bridging Atom Engineering for Low-Temperature Oxygen Activation in a Robust Metal-Organic Framework

Achieving active site engineering at the atomic level poses a significant challenge in the design and optimization of catalysts for energy-efficient catalytic processes, especially for a reaction with two reactants competitively absorbed on catalytic active sites. Herein, we show an example that tailoring the local environment of cobalt sites in a robust metal-organic framework through substituting the bridging atom from -Cl to -OH group leads to a highly active catalyst for oxygen activation in an oxidation reaction. Comprehensive characterizations reveal that this variation imparts drastic changes on the electronic structure of metal centers, the competitive reactant adsorption behavior, and the intermediate formation. As a result, exceptional low-temperature CO oxidation performance was achieved with T25(Temperature for 25 % conversion)=35 °C and T100 (Temperature for 100 % conversion)=150 °C, which stands out from existing MOF-based catalysts and even rivals many noble metal catalysts. This work provides a guidance for the rational design of catalysts for efficient oxygen activation for an oxidation reaction.

Highly efficient Rh-doped MnO2 nanocatalysts for complete elimination of CO at room temperature

Obliteration of carbon monoxide is significant due to its hazardous effect on human health and potential application in different fields. Catalytic CO oxidation at lower temperature is the most convenient method to diminish the toxicity of CO. The low-cost catalysts which are exhibiting higher activity at lower temperature with good stability are in demand. The nanosized Rh-doped MnO2 catalysts have been prepared by dextrose-assisted co-precipitation method. Catalytic CO oxidation reaction was carried out over these prepared nanocatalysts under environmentally suitable conditions. XRD confirms the phase formation of prepared catalysts. These samples exhibit rod-like morphology with thickness of rods of less than 10 nm which is substantiated from electron microscopy images. XPS data reveals the oxidation state of Mn (+ 4) and Rh (+ 3). These catalysts are highly active for CO oxidation reaction at lower temperature, and one showed complete CO conversion at room temperature. The time-on-stream studies revealed that these catalysts are highly stable for CO oxidation for several hours. These catalysts are decidedly stable in moist condition and also showed higher activity in the presence of moisture, indicating participation of moisture in the oxidation reaction at above room temperatures.

Theoretical study of adsorption properties and CO oxidation reaction on surfaces of higher tungsten boride

Most modern catalysts are based on precious metals and rear-earth elements, making some of organic synthesis reactions economically insolvent. Density functional theory calculations are used here to describe several differently oriented surfaces of the higher tungsten boride WB5-x, together with their catalytic activity for the CO oxidation reaction. Based on our findings, WB5-x appears to be an efficient alternative catalyst for CO oxidation. Calculated surface energies allow the use of the Wulff construction to determine the equilibrium shape of WB5-x particles. It is found that the (010) and (101) facets terminated by boron and tungsten, respectively, are the most exposed surfaces for which the adsorption of different gaseous agents (CO, CO2, H2, N2, O2, NO, NO2, H2O, NH3, SO2) is evaluated to reveal promising prospects for applications. CO oxidation on B-rich (010) and W-rich (101) surfaces is further investigated by analyzing the charge redistribution during the adsorption of CO and O2 molecules. It is found that CO oxidation has relatively low energy barriers. The implications of the present results, the effects of WB5-x on CO oxidation and potential application in the automotive, chemical, and mining industries are discussed.

Highly Active and Sintering-Resistant Pt Clusters Supported on FeOx-Hydroxyapatite Achieved by Tailoring Strong Metal-Support Interactions

The catalytic performance of supported metal catalysts is closely related to their structure. While Pt-based catalysts are widely used in many catalytic reactions because of their exceptional intrinsic activity, they tend to deactivate in high-temperature reactions, requiring a tedious and expensive regeneration process. The strong metal-support interaction (SMSI) is a promising strategy to improve the stability of supported metal nanoparticles, but often at the price of the activity due to either the coverage of the active sites by support overlay and/or the too-strong metal-support bonding. Herein, we newly constructed a supported Pt cluster catalyst by introducing FeOx into hydroxyapatite (HAP) support to fine-tune the SMSIs. The catalyst exhibited not only high catalytic activity but also sintering resistance, without deactivation in a 100 h test for catalytic CO oxidation. Detailed characterizations reveal that FeOx introduced into HAP weaken the strong covalent metal-support interaction (CMSI) between Pt and FeOx while simultaneously inhibiting the oxidative strong metal-support interaction (OMSI) between Pt and HAP, giving rise to both high activity and thermal stability of the supported Pt clusters.

Structure-driven tuning of catalytic properties of core-shell nanostructures

The annual increase in demand for renewable energy is driving the development of catalysis-based technologies that generate, store and convert clean energy by splitting and forming chemical bonds. Thanks to efforts over the last two decades, great progress has been made in the use of core-shell nanostructures to improve the performance of metallic catalysts. The successful preparation and application of a large number of bimetallic core-shell nanocrystals demonstrates the wide range of possibilities they offer and suggests further advances in this field. Here, we have reviewed recent advances in the synthesis and study of core-shell nanostructures that are promising for catalysis. Particular attention has been paid to the structural tuning of the catalytic properties of core-shell nanostructures and to theoretical methods capable of describing their catalytic properties in order to efficiently search for new catalysts with desired properties. We have also identified the most promising areas of research in this field, in terms of experimental and theoretical studies, and in terms of promising materials to be studied.

Highly Active and Water-Resistant Cu-Doped OMS-2 Catalysts for CO Oxidation: The Importance of the OMS-2 Synthesis Method and Cu Doping

Porous cryptomelane-type Mn oxide (OMS-2) has an outstanding redox property, making it a highly desirable substitute for noble metal catalysts for CO oxidation, but its catalytic activity still needs to be improved, especially in the presence of water. Given the strong structure-performance correlation of OMS-2 for oxidation reactions, herein, OMS-2 is synthesized by solid state (OMS-2S), reflux (OMS-2R), and hydrothermal (OMS-2H) methods, aiming to improve its CO oxidation performance through manipulating synthesis parameters to tailor its particle size, morphology, and crystallinity. Characterization shows that OMS-2S has the highest CO oxidation activity in the absence of water due to its low crystallinity, high specific surface area, large oxygen vacancy content, and good redox property, but the presence of water can greatly reduce its CO oxidation activity. Doping Cu into an OMS-2 can not only improve its CO oxidation activity but also greatly improve its water tolerance. The Cu-doped OMS-2S catalyst with ∼4 wt % Cu can achieve a T90 of 49 °C (1% CO/10% O2/N2 and WHSV = 60,000 mL·g-1·h-1), ranking among the lowest reported T90 values for Mn oxide-based CO oxidation catalysts, and it can maintain nearly 100% CO conversion in the presence of 5 vol % water for over 50 h. In situ DRIFTs characterization indicates that the good water resistance of Cu-doped OMS-2S can be attributed to the significantly suppressed surface hydroxyl group generation because of Cu doping. This work demonstrates the importance of the synthesis method and Cu doping in determining the CO oxidation activity and water resistance of OMS-2 and will provide guidance for synthesizing highly active and water-resistant CO oxidation catalysts.

Recent Progress on Phase Engineering of Nanomaterials

As a key structural parameter, phase depicts the arrangement of atoms in materials. Normally, a nanomaterial exists in its thermodynamically stable crystal phase. With the development of nanotechnology, nanomaterials with unconventional crystal phases, which rarely exist in their bulk counterparts, or amorphous phase have been prepared using carefully controlled reaction conditions. Together these methods are beginning to enable phase engineering of nanomaterials (PEN), i.e., the synthesis of nanomaterials with unconventional phases and the transformation between different phases, to obtain desired properties and functions. This Review summarizes the research progress in the field of PEN. First, we present representative strategies for the direct synthesis of unconventional phases and modulation of phase transformation in diverse kinds of nanomaterials. We cover the synthesis of nanomaterials ranging from metal nanostructures such as Au, Ag, Cu, Pd, and Ru, and their alloys; metal oxides, borides, and carbides; to transition metal dichalcogenides (TMDs) and 2D layered materials. We review synthesis and growth methods ranging from wet-chemical reduction and seed-mediated epitaxial growth to chemical vapor deposition (CVD), high pressure phase transformation, and electron and ion-beam irradiation. After that, we summarize the significant influence of phase on the various properties of unconventional-phase nanomaterials. We also discuss the potential applications of the developed unconventional-phase nanomaterials in different areas including catalysis, electrochemical energy storage (batteries and supercapacitors), solar cells, optoelectronics, and sensing. Finally, we discuss existing challenges and future research directions in PEN.

Quantitative Analysis of the Interface between Titanium Dioxide Support and Noble Metal by Electron Energy Loss Spectroscopy

The interface structure of supported catalysts plays a significant role in the strong metal-support interactions (SMSI). However, it remains limited on interpreting interface structures, thus affecting the understanding of SMSI origin and impact on catalytic performance. Herein, electronic energy loss spectroscopy was adopted to characterize the interface microstructures of Pt/TiO2 materials. After high-temperature reduction processing, it was observed that the coating on the surface of the Pt metal particles was TiOx. Then, based on Gaussian function fitting, an effective and valid method was established for quantitative analysis on Ti L edge loss spectrum. This method allowed us to accurately determine the stoichiometric number of TiOx phases. In order to probe the classical phenomenon of strong metal-support interactions in more detail, we also discussed and analyzed the origin of TiOx and its effect on the electronic structure of the material using density functional theory calculations. The structure of surfaces and interfaces as well as the chemical evolution of supported catalysts on a microscale have been revealed, thereby providing a new analysis method and research perspectives for the future study of metal-support interactions.

The Enhancement of CO Oxidation Performance and Stability in SO2 and H2S Environment on Pd-Au/FeOX/Al2O3 Catalysts

Carbon monoxide (CO) is a colourless, odourless, and toxic gas. Long-term exposure to high concentrations of CO causes poisoning and even death; therefore, CO removal is particularly important. Current research has focused on the efficient and rapid removal of CO via low-temperature (ambient) catalytic oxidation. Gold nanoparticles are widely used catalysts for the high-efficiency removal of high concentrations of CO at ambient temperature. However, easy poisoning and inactivation due to the presence of SO₂ and H₂S affect its activity and practical application. In this study, a bimetallic catalyst, Pd-Au/FeO_x/Al₂O₃, with a Au:Pd ratio of 2:1 (wt%) was formed by adding Pd nanoparticles to a highly active Au/FeO_x/Al₂O₃ catalyst. Its analysis and characterisation proved that it has improved catalytic activity for CO oxidation and excellent stability. A total conversion of 2500 ppm of CO at -30 °C was achieved. Furthermore, at ambient temperature and a volume space velocity of 13,000 h^-1, 20,000 ppm CO was fully converted and maintained for 132 min. Density functional theory (DFT) calculations and in situ FTIR analysis revealed that Pd-Au/FeO_x/Al₂O₃ exhibited stronger resistance to SO₂ and H₂S adsorption than the Au/FeO_x/Al₂O₃ catalyst. This study provides a reference for the practical application of a CO catalyst with high performance and high environmental stability.

CeO2-Supported TiO2-Pt Nanorod Composites as Efficient Catalysts for CO Oxidation

Supported Pt-based catalysts have been identified as highly selective catalysts for CO oxidation, but their potential for applications has been hampered by the high cost and scarcity of Pt metals as well as aggregation problems at relatively high temperatures. In this work, nanorod structured (TiO₂-Pt)/CeO₂ catalysts with the addition of 0.3 at% Pt and different atomic ratios of Ti were prepared through a combined dealloying and calcination method. XRD, XPS, SEM, TEM, and STEM measurements were used to confirm the phase composition, surface morphology, and structure of synthesized samples. After calcination treatment, Pt nanoparticles were semi-inlayed on the surface of the CeO₂ nanorod, and TiO₂ was highly dispersed into the catalyst system, resulting in the formation of (TiO₂-Pt)/CeO₂ with high specific surface area and large pore volume. The unique structure can provide more reaction path and active sites for catalytic CO oxidation, thus contributing to the generation of catalysts with high catalytic activity. The outstanding catalytic performance is ascribed to the stable structure and proper TiO₂ doping as well as the combined effect of Pt, TiO₂, and CeO₂. The research results are of importance for further development of high catalytic performance nanoporous catalytic materials.

Fabrication and catalytic properties of nanorod-shaped (Pt-Pd)/CeO2 composites

Nanorod-supported (Pt-Pd)/CeO₂ catalysts were synthesized by a simple method of dealloying Al_91.7Ce₈ Pt _X Pd_0.3-X (X = 0, 0.075, 0.1, 0.15, 0.2, 0.3) alloy ribbons. SEM and TEM characterization implied that after calcination treatment, the achieved resultants exhibited interspersed nanorod structures with a rich distribution of nanopores. Catalytic tests showed that the (Pt_0.1-Pd_0.2)/CeO₂ catalyst calcined at 300 °C exhibited the highest catalyst activity for CO oxidation when compared with other catalysts prepared at different noble metal ratios or calcined at other temperatures, whose complete reaction temperature was as low as 100 °C. The outstanding catalytic performance is ascribed to the stable framework structure, rich gas pathways and collaborative effect between the noble Pt and Pd bimetals.

CO Oxidation over Pd Catalyst Supported on Porous TiO2 Prepared by Plasma Electrolytic Oxidation (PEO) of a Ti Metallic Carrier

A porous TiO₂ layer was prepared with the plasma electrolytic oxidation (PEO) of Ti. In a further step, Pd was deposited on the TiO₂ surface layer using the adsorption method. The activity of the Pd/TiO₂/Ti catalyst was investigated during the oxidation of CO to CO₂ in a mixture of air with 5% CO. The structure of the catalytic active layer was studied using a scanning electron microscope equipped with an energy dispersive spectrometer (SEM-EDS), time-of-flight secondary ion mass spectrometry (TOF-SIMS), inductively coupled plasma mass spectrometry (ICP-MS), and X-ray diffraction (XRD). The PEO process provided a porous TiO₂ layer with a uniform thickness in the range of 5-10 µm, which is desirable for the production of Pd-supported catalysts. A TOF-SIMS analysis showed the formation of Pd nanoparticles after the adsorption treatment. The conversion of CO to CO₂ in all samples was achieved at 150-280 °C, depending on the concentration of Pd. The composition of Pd/ TiO₂/Ti was determined using ICP-MS. The optimum concentration of Pd on the surface of the catalyst was approximately 0.14% wt. This concentration was obtained when a 0.4% PdCl₂ solution was used in the adsorption process. Increasing the concentration of PdCl₂ did not lead to a further improvement in the activity of Pd/ TiO₂/Ti.

Highly Active CuO/KCC−1 Catalysts for Low-Temperature CO Oxidation

Copper catalysts have been extensively studied for CO oxidation at low temperatures. Previous findings on the stability of such catalysts, on the other hand, revealed that they deactivated badly under extreme circumstances. Therefore, in this work, a series of KCC−1-supported copper oxide catalysts were successfully prepared by impregnation method, of which 5% CuO/KCC−1 exhibited the best activity: CO could be completely converted at 120 °C. The 5% CuO/KCC−1 catalyst exhibited better thermal stability, which is mainly attributed to the large specific surface area of KCC−1 that facilitates the high dispersion of CuO species, and because the dendritic layered walls can lengthen the movement distances from particle-to-particle, thus helping to slow down the tendency of active components to sinter. In addition, the 5% CuO/KCC−1 has abundant mesoporous and surface active oxygen species, which are beneficial to the mass transfer and promote the adsorption of CO and the decomposition of Cu+–CO species, thus improving the CO oxidation performance of the catalyst.

Low-temperature CO oxidation over Rh/Al2O3 in a stagnation-flow reactor

This study provides thorough, novel experimental data for low-temperature CO oxidation on Rh/Al2O3 in a stagnation-flow reactor.

Activation of Pt Nanoclusters on TiO2 via Tuning the Metallic Sites to Promote Low-Temperature CO Oxidation

Metallic Pt sites are imperative in the CO oxidation reaction. Herein, we demonstrate the tuning of Pt sites by treating a Pt catalyst in various reductive atmospheres, influencing the catalyst activities in low-temperature CO oxidation. The H2 pretreatment of Pt clusters at 200 °C decreases the T50 from 208 °C to 183 °C in the 0.1 wt % Pt/TiO2 catalyst. The T50 shows a remarkable improvement using a CO pretreatment, which decreases the T50 further to 135 °C. A comprehensive characterization study reveals the integrated reasons behind this phenomenon: (i) the extent of PtO transition to metallic Pt sites, (ii) the ample surface active oxygen triggered by metallic Pt, (iii) the CO selectively adsorbs on metallic Pt sites which participate in low-temperature CO oxidation, and (iv) the formation of the unstable intermediate such as bicarbonate, contributes together to the enhanced activity of CO pretreated Pt/TiO2.