Biological couplings: Classification and characteristic rules

Biomimetic Design of Soil-Engaging Components: A Review

Soil-engaging components play a critical role in agricultural production and engineering construction. However, the soil-engaging components directly interacting with the soil often suffer from the problems of high resistance, adhesion, and wear, which significantly reduce the efficiency and quality of soil operations. A large number of featured studies on the design of soil-engaging components have been carried out while applying the principles of bionics extensively, and significant research results have been achieved. This review conducts a comprehensive literature survey on the application of biomimetics in the design of soil-engaging components. The focus is on performance optimization in regard to the following three aspects: draught reduction, anti-adhesion, and wear resistance. The mechanisms of various biomimetic soil-engaging components are systematically explained. Based on the literature analysis and biomimetic research, future trends in the development of biomimetic soil-engaging components are discussed from both the mechanism and application perspectives. This research is expected to provide new insights and inspiration for addressing related scientific and engineering challenges.

Bionic Design of Liquid Fertilizer Deep Application Spray Needle, Based on Badger Claw-Toe, for Improving the Operating Performance of Liquid Fertilizer Deep Application in Northeast China

Deep application of liquid fertilizer is a technique that applies liquid fertilizer deep near the root system of crops, which has many advantages such as high fertilizer utilization rate and low environmental pollution. However, high power and high specific energy consumption caused by soil-engaging components in liquid fertilizer deep application make it difficult to popularize in northeast China. The claw-toe structure of burrowing animals has the characteristics of low resistance and low friction, which has been the focus of many scholars’ research on soil-engaging components. The claw-toe structure of the badger, a widely distributed burrowing animal in northeast China, has good characteristics of low power and low specific energy consumption. Therefore, in this research, a bionic liquid fertilizer deep application spray needle was designed, based on the claw-toe structure of the badger, to improve the operating performance of liquid fertilizer deep application. In this research, the discrete element method (DEM) was used for a computer simulation test, and the indoor soil bin verification test was carried out. The results showed that the operating angle, operating speed and fertilization depth of bionic liquid fertilizer deep application spray needle had significant effects on the power and specific energy consumption, and the optimal operating performance combination of bionic liquid fertilizer deep application spray needle was obtained as follows: The fertilization depth is 60 mm; the operating speed is 6 km h−1; the operating angle is 24.8°; the power consumption is 0.066 kW; and the specific energy consumption is 4.257 kJ m−3 under this operating condition. Through the comparison of operating performance, the operating performance of the bionic liquid fertilizer deep application spray needle is significantly better than that of other types of liquid fertilizer deep application furrow opener, with the power reduced by 9.52~40.5% and the specific energy consumption reduced by 93.9~208.6%. This research clarified the internal mechanism affecting the operating performance. Finally, based on the above findings, this research suggests that more attention should be paid to finding suitable bionic prototype and design scheme in the future design and research of soil-engaging components of liquid fertilizer deep application.

An Inertial Impact Piezoelectric Actuator Designed by the Asymmetric Friction Principle and Achieved by Laser Texturing of the Driving Feet

An asymmetric friction principle is newly proposed for the design of inertial impact piezoelectric actuators. There are two ways to achieve asymmetric frictions: either by tuning the positive pressure or by tuning the friction coefficient. Compared with tuning the positive pressure by an asymmetric structure, the structural parameters can be reduced by employing a symmetric structure and tuning the friction coefficient. In this study, an asymmetric friction inertial impact actuator was developed using a symmetric compliant mechanism (SCM), and the asymmetric frictions were realized by laser texturing of the driving feet at one end of the SCM. Four kinds of microstructures were initially fabricated on the driving feet, and their friction properties were experimentally tested. Accordingly, two kinds of microstructures, namely Ta and Tb microstructures, were selected. Output characteristics of the actuator with these two microstructures were measured and comparatively analyzed. The experimental results indicate that the actuator could achieve stable step motion, and the output characteristics were affected by the fabricated microstructure, as it determined the friction coefficient. The actuator with the Tb microstructure achieved a maximum speed of 2.523 mm/s, a resolution of 188 nm, a vertical loading capacity of 2 N and a horizontal loading capacity of 0.6 N, whereas the actuator with the Ta microstructure had a higher resolution of 74 nm. This study provides a novel idea for the design of asymmetric friction inertial impact actuators by tuning the friction coefficient.

Laser Texturing for Superwetting Titanium Alloy and Investigation of Its Erosion Resistance

Erosion of materials is one of the major causes that lead to the malfunction of equipment and facilities, and surface texturing can be a solution for enhancement of erosion resistance. In this work, superwetting (superhydrophilic/superhydrophobic) titanium (Ti) alloy surface with periodic microstructure was prepared by a facile laser-based surface texturing approach which combines laser surface texturing and low-temperature annealing. The effect of laser-induced surface texture and wettability on the erosion resistance of the laser textured surface was studied. Scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) were used to analyze the chemical surface microstructure and surface on the untreated and laser textured surfaces. The hardness and contact angle of the untreated surface, superhydrophilic surface and superhydrophobic surface were measured by microhardness tester and contact angle goniometer. Using an in-house built erosion experimental setup, the erosion resistance of the untreated surface, superhydrophilic surface and superhydrophobic surface was investigated. The experimental results demonstrate that micro-bumps are formed after laser surface texturing. In the meantime, the surface hardness for the laser textured surface with a step size of 150 μm is increased by 48% under the load of 1.961 N. Compared with the untreated surface, the erosion resistance is increased by 33.9%, 23.8% and 16.1%, respectively, for the superhydrophobic surface. The SEM results show that the untreated surface has large and deep impact pits, while the superhydrophobic surface only has small and shallow impact pits, indicating that the erosion process resulted in less damage to the substrate. The EDS results shows that superhydrophobicity plays a critical role in protecting the substrate from erosion. It is thus believed that the superhydrophobic surface has pronounced effects for improving the hardness and erosion resistance of Ti alloy.

Microscale mechanism of microstructure, micromorphology and Janus wettability of the banana leaf surface

As a result of natural selection, the adaxial and abaxial sides of banana leaves show different wetting states and anisotropy. Janus wettability between the adaxial and abaxial sides of the banana leaf surface is revealed for the first time in this work. This has relevance for the preparation of bionic materials and an important role in the efficient and high-quality production management of pesticide spraying in banana orchards. The main purpose of this research is to analyze and study the microscale mechanism and coupling relationship between the Janus wettability of banana leaf surface and the microstructure and micromorphology. We adopt advanced modern instrument analysis technology, such as contact angle (CA) measurements, field emission scanning electron microscopy (FESEM), X-ray spectrometric analysis (EDS), and Fourier transform infrared spectroscopy (FTIR), and performed tests on the adaxial and abaxial sides of banana leaves to investigate the cause of Janus wettability. The results show that banana leaves exhibit different degrees of anisotropy, mainly due to the surface micromorphology. Banana leaves exhibit a hydrophilic Wenzel state on the adaxial side and a weakly hydrophobic Cassie-Baxter state on the abaxial side. We focused on studying the coupling effect and found that the main coupling element impacting the Janus wettability of the banana leaf surface is the nanopillars microstructure, and the secondary coupling element is the content of hydrophilic functional groups on the surface. This work may lead to the design and fabrication of Janus wetting surfaces by mimicking the nanopillar structure on banana leaf surfaces and help explore the potential application of efficient and high-quality pesticide spraying in banana orchards.

A Trimming Design Method Based on Bio-Inspired Design for System Innovation

The application of design knowledge determines the innovativeness of a technical scheme obtained by trimming (a tool for problem analysis and solving in TRIZ). However, limitations in the knowledge, experience and expertise of designers constrain the range of design knowledge that they can apply, thus reducing the effectiveness of trimming. In this paper, biological strategies are introduced to the trimming process to compensate for limitations imposed by the insufficient professional knowledge of designers, thereby improving design innovation. Therefore, this paper proposes a new design method that combines the trimming method and bio-inspired design (BID). First, a trimming analysis of the target system is carried out. Taking the missing functions of the trimmed system as a potential breakthrough point, a keyword search mode based on “V(verb)O(object)P(property) + the effect/features of the associated function” is used to search for biological prototypes in the biological knowledge base. Second, a fuzzy comprehensive evaluation method is used to analyze the biological prototypes from three dimensions, namely, compatibility, completeness and feasibility, and the best-matching biological prototype is selected. Finally, the biological solution is transformed into an engineering design scheme through a resource derivation process based on structure–function–attribute analogies. The proposed method can expand the range of design solutions by adding biological strategies as a new resource to solve trimming problems. The feasibility and effectiveness of the method are verified by redesigning a steel tape armoring machine.

Effects of Laser Melting Distribution on Wear Resistance and Fatigue Resistance of Gray Cast Iron

The coupling bionic surface is generally prepared by laser melting on the surface of a gray iron brake hub, which can allow the brake hub to achieve excellent wear resistance and fatigue resistance. The designs of most previous experiments have been based on independent units that were uniform in their distribution patterns. Although some progress has been made in the optimization of cell features, there is still room for further improvement with respect to bionics and experimental optimization methods. Here, experiments on units with non-uniform distributions of different distances were used to rearrange and combine the bionic elements. This paper is that the original uniform distribution laser melting strengthening model was designed as a non-uniform distribution model, and the heat preservation and tempering strengthening effect of continuous multiple melting strengthening on the microstructure of the melting zone is discussed. The mechanism of crack initiation and the mode of crack propagation were analyzed. The relationship between the internal stress in the melting zone and the crack initiation resistance was also discussed. In this paper, the mechanism of different spacing distribution on the surface of gray cast iron by laser remelting is put forward innovatively and verified by experiments, which provides a solid theoretical basis for the follow-up industrial application.

The Relationship between the Model of the Laser Biomimetic Strengthening of Gray Cast Iron and Matching between Different Brake Pads

When the surface of gray cast iron is subjected to laser irradiation and melted and then re-solidified, a material can be obtained that has a superior structure and properties to the base metal. On the surface of gray iron brake drums, the surface of the raw material can be processed into a bionic coupling surface with different shapes, structures, and soft and hard tissues similar to the surface of an organism. The wear resistance and fatigue resistance of brake drum surfaces can be greatly improved. However, the relative wear characteristics of the friction pairs in brake systems show that performance improvements in brake systems are the result of appropriately matching the brake drum and brake pad. This paper studies the wear relationship between three kinds of commonly-used brake pads (semi-metallic, organic asbestos-free, and ceramic) and different biomimetic models of brake drum samples. The interaction mechanism and failure mode between three kinds of brake pads and bionic samples were determined. According to the wear test results, the matching relationship between the brake pads and the brake drum was analyzed and determined, which provides a basis for the application of bionic brake drums.

Bionic Repair of Thermal Fatigue Cracks in Ductile Iron by Laser Melting with Different Laser Parameters

Nodular iron brake discs typically fail due to serious thermal fatigue cracking, and the presence of graphite complicates the repair of crack defects in ductile iron. This study presents a novel method for remanufacturing ductile iron brake discs based on coupled bionics to repair thermal fatigue cracks discontinuously using bio-inspired crack blocking units fabricated by laser remelting at various laser energy inputs. Then, the ultimate tensile force and thermal fatigue crack resistance of the obtained units were tested. The microhardness, microstructure, and phases of the units were characterized using a digital microhardness meter, optical microscopy, scanning electron microscopy, and X-ray diffraction. It was found that the units without defects positively impacted both the thermal fatigue resistance and tensile strength. The unit fabricated at a laser energy of 165.6 − 15 + 19 J/ mm 2 had sufficient depth to fully close the crack, and exhibited superior anti-cracking and tensile properties. When the unit distance is 3 mm, the sample has excellent thermal fatigue resistance. In addition, the anti-crack mechanism of the units was analysed.

Effect of trailing-edge serrations on noise reduction in a coupled bionic aerofoil inspired by barn owls

Noise reduction is an important development direction for aircrafts and wind turbines. Owl wings have three unique morphological characteristics (leading-edge serrations, trailing-edge serrations and velvet-like surfaces) that effectively suppress aerodynamic noise in low Reynolds numbers. Among them, trailing-edge serrations are widely considered the most effective noise-reduction method. Although different serrations have been studied, the quantitative relationship and influence mechanism between the serration shape, wavelength and amplitude are poorly understood. The acoustic characteristics of asymmetrical aerofoils with different trailing-edge serrations have not been fully studied. This work investigates the flow characteristics and acoustic scattering mechanisms of novel owl-based aerofoils with different trailing-edge serrations. A sensitivity analysis is utilized to quantitatively investigate the influence and interaction mechanisms of the shape, wavelength and amplitude in trailing-edge noise reduction. Numerical simulations of the transient flow over the aerofoil are performed via the large eddy simulation method, and the acoustic far-field is obtained by solving the Ffowcs Williams and Hawkings equation. The results indicate that the sawtooth and sinusoidal serrations provide the most significant noise reduction effects; the maximum noise reduction is 8.74 dB. The wavelength and amplitude play similar roles, but the amplitude has relatively greater influence. For the sawtooth and sinusoidal serrations, the large-scale vortex structures are broken into many small-scale spiral vortex structures due to the presence of the sharp serration tip. The serrations can effectively reduce the coherence of the turbulent fluctuations due to spanwise variations in the edge and may be the main reason for noise suppression. The original owl-based aerofoil generates more low-frequency noise and less high-frequency noise than aerofoils with trailing-edge serrations. The peak noise frequencies of all aerofoils are approximately 400 Hz; hence, low-frequency noise is a dominant influence in noise generation. Furthermore, the acoustic sources generated by transient pressure fluctuations are mainly located on the serration root.

Erosion resistance of bionic functional surfaces inspired from desert scorpions

In this paper, a bionic method is presented to improve the erosion resistance of machine components. Desert scorpion (Androctonus australis) is a typical animal living in sandy deserts, and may face erosive action of blowing sand at a high speed. Based on the idea of bionics and biologic experimental techniques, the mechanisms of the sand erosion resistance of desert scorpion were investigated. Results showed that the desert scorpions used special microtextures such as bumps and grooves to construct the functional surfaces to achieve the erosion resistance. In order to understand the erosion resistance mechanisms of such functional surfaces, the combination of computational and experimental research were carried out in this paper. The Computational Fluid Dynamics (CFD) method was applied to predict the erosion performance of the bionic functional surfaces. The result demonstrated that the microtextured surfaces exhibited better erosion resistance than the smooth surfaces. The further erosion tests indicated that the groove surfaces exhibited better erosion performance at 30° injection angle. In order to determine the effect of the groove dimensions on the erosion resistance, regression analysis of orthogonal multinomials was also performed under a certain erosion condition, and the regression equation between the erosion rate and groove distance, width, and height was established.