Separation of oil from oily wastewater using low cost ceramic membrane

Features of Self-Diffusion of Tridecane Molecules in a Porous Medium of Kaolinite Used as a Model of a Chemically Inert Membrane

The present work focused on the experimental study of the specific features of self-diffusion of tridecane molecules in macroporous kaolinite, which is used as a raw material for the production of chemically inert membranes. The measurements of self-diffusion coefficients by pulsed magnetic field gradient nuclear magnetic resonance (PMFG NMR) revealed an increased translational mobility of tridecane molecules in kaolinite with incomplete filling of the pore space. This effect was accompanied by a sharp change in the slope of the Arrhenius plot of the self-diffusion coefficients of tridecane molecules in kaolinite. An analysis of the diffusion spin echo decay in the tridecane-kaolinite system revealed a discrepancy between the experimental data and the theoretical predictions, considering the effect of the geometry of porous space on molecular mobility. It was shown that the experimental results could be interpreted in terms of a model of two phases of tridecane molecules in the pores of kaolinite, in the gaseous and adsorbed state, coexisting under the fast-exchange conditions. Within the framework of the model, the activation energies of self-diffusion were calculated, which agreed satisfactorily with the experimental data. Additionally, the effects of the internal magnetic field gradients arising in a porous medium loaded with a gas or liquid on the data of the PFG NMR measurements were calculated. It was shown that the effect of magnetic field inhomogeneities on the measured self-diffusion coefficients of tridecane in kaolinite is small and could be neglected.

Recent trends and challenges with the synthesis of membranes: Industrial opportunities towards environmental remediation

The industrial and agricultural revolution has posed a serious and potential threat to environment. The industrial and agricultural pollutants are directly released into the environment. This issue has clinched the scientists to work on different materials in order to decontaminate the environment. Among all other techniques, the membrane filtration technology has fascinated researchers to overcome the pollution by its promising features. This review elaborated various membrane synthesis approaches along with their mechanism of filtration, their applications towards environmental remediation such as removal of heavy metals, degradation of dyes, pharma waste, organic pollutants, as well as gas sensing applications. The membrane synthesis using different sort of materials in which inorganic, carbon materials, polymers and metal organic framework (MOFs) are highlighted. These materials have been involved in synthesis of membrane to make it more cost effective and productive to remove such hazardous materials from wastewater. Based on the reported literature, it has been found that inorganic and polymer membranes are facing issues of brittleness and swelling prior to the industrial scale applications related to the high temperature and pressure which needs to be addressed to enhance the permeation performance.

Optimization of a High-Performance Poly(diallyl dimethylammonium chloride)-alumina-perfluorooctanoate Intercalated Ultrafiltration Membrane for Treating Emulsified Oily Wastewater via Response Surface Methodology Approach

This research aimed to investigate the ultrafiltration of water from emulsified oily wastewater through the application of surface-functionalized ceramic membrane to enhance its water permeability based on optimized parameters using a cross-flow filtration system. The interactive effects of feed concentration (10–1000 ppm), pH (4–10), and pressure (0–3 bar) on the water flux and oil rejection were investigated. Central composite design (CCD) from response surface methodology (RSM) was employed for statistical analysis, modeling, and optimization of operating conditions. The analysis of variance (ANOVA) results showed that the oil rejection and water flux models were significant with p-values of 0.0001 and 0.0075, respectively. In addition, good correlation coefficients of 0.997 and 0.863 were obtained for the oil rejection and water flux models, respectively. The optimum conditions for pressure, pH, and feed concentration were found to be 1.5 bar, pH 8.97, and 10 ppm, respectively with water flux and oil rejection maintained at 152 L/m²·h and 98.72%, respectively. Hence, the functionalized ultrafiltration ceramic membrane enables the separation efficiency of the emulsified oil in water to be achieved.

Degradation of Rhodococcus erythropolis SY095 modified with functional magnetic Fe3O4 nanoparticles

Alkali-surfactant-polymer flooding technology is widely employed to extract crude oil to enhance its production. The bacterial strain Rhodococcus erythropolis SY095 has shown high degradation activity of alkane of crude oil. In the past, many treatment strategies have been implemented to reduce oil concentration in wastewater. Previous studies mainly focused on the extracellular products of Erythrococcus rather than its degradation properties. In the current study, we designed an immobilization method to modify the surface of R. erythropolis SY095 with functional Fe₃O₄ nanoparticles (NPs) for biodegradation of crude oil and separation of the immobilized bacteria after degradation. We characterize the synthesized NPs through various methods, including scanning electron microscope energy-dispersive spectrometer, Fourier transform infrared spectroscopy, X-ray diffraction (XRD) and a vibrating sample magnetometer. We found that the size of the synthesized NPs was approximately 100 nm. Our results showed that R. erythropolis SY095 was successfully coated with functional magnetic NPs (MNPs) that could be easily separated from the solution via the application of an external magnetic field. The coated cells had a high tolerance for heavy metals. Our findings demonstrated that the immobilization of MNPs to bacterial surfaces is a promising approach for the degradation of crude oil.

Study of the permeability of tubular mineral membranes: application to wastewater treatment

This research work opens up the possibility of developing tubular mineral membranes from Moroccan clay powders and their use in water permeability tests and wastewater treatment. The aim is to show the possibility of using clay as a low-cost raw material for the production of ceramic membranes with high mechanical and chemical performances. In a first step, we developed ceramic membranes by extruding a prepared plastic paste with the addition of an optimized amount of wood powder as organic matter (OM) to improve the porosity characteristics of the final products after firing. Several parameters are controlled such as the chemical and mineralogical composition of the starting clay powder, the granulometry and the final sintering temperature. The effect of sintering temperature in the range from 800 to 1000 °C, and OM addition (5, 10, 15wt%) on tubular membrane properties such as mechanical and chemical resistance, porosity and permeability were investigated. It was found that the incorporation of OM in the raw clay enhance the pore volume and the permeate flux but it was also accompanied by a decrease in mechanical strength. The membrane sintered at 1000 °C with 15wt% of OM is considered as optimized membrane and it was applied for the second stage of this work. This stage concerns the treatment of wastewater from a thermal complex located 12 km south of the city of Meknes, Morocco, through a treatment by a biological disk microstation. The filtrate obtained then undergoes tangential filtration by the membranes elaborated and optimized following the evolution of the pollution parameters. Based on physicochemical and biological analyses of wastewater after treatment by the coupled system, the membranes obtained have a good permeability and an excellent pollution removal performance.

Dynamic modeling of fouling over multiple biofuel production cycles in a membrane reactor

In this paper, a novel mathematical model that combines a membrane filtration model, component balances and reaction kinetics models for an intensified separation-reaction process in membrane reactor producing biofuels was developed. A unique feature is that the proposed model can capture the dynamics of membrane fouling as function of both reversible and irreversible fouling; which leads to cyclic behavior. Fouling leads to the decline of the reactor productivity. With an appropriate fouling-model, the operational strategy can be optimized. In the case study of biodiesel production, the developed model was validated with experimental data. The model was in good agreement with the data, where R-squared are 0.96 for the permeate flux and 0.95 for the biodiesel yield. From a further analysis, the efficiency of membrane reaction system in term of productivity can be significantly improved by changing the backwashing frequency under specific operating conditions. As the backwashing frequency increased eight times, the biodiesel yield increased to more than two to three times before the permeate flux dropped under a predetermined limit due to the increase of irreversible membrane fouling.

Removal of emulsified oil by ferrite-coated ceramic membranes

This research was conducted to investigate the removal effect and mechanisms of emulsified oil by ferrite-coated ceramic membranes.

The change from hydrophilicity to hydrophobicity of HEC/PAA complex membrane for water-in-oil emulsion separation: Thermal versus chemical treatment

Recently, the growing environmental concerns and economic demands drive the need to develop effective solutions for the treatment of oily wastewater, especially for oil/water emulsions. In this work, hydroxyethyl cellulose (HEC) and poly(acrylic acid) (PAA) are selected to form a complex membrane on the surface of poly(ethylene terephthalate) (PET) nonwoven via layer-by-layer assembly for separation of water-in-oil emulsions. In order to obtain a hydrophobic surface, two post-treatment methods, thermally and chemically induced cross-linking, are applied to modify the hydrogen-bonded HEC/PAA complex membrane. The properties of the two treated HEC/PAA-PET membranes, including surface morphology, chemical structure, chemical composition, thermal stability, mechanical property, and membrane wettability are systematically studied and compared to each other. When the membranes are applied as oil filters to treat water-in-oil emulsions with different concentrations, both of the modified membranes show excellent separation efficiencies with a more than 99.4% rejection for all tested water-in-oil emulsions.

Synthesis of polyethersulfone (PES)/GO-SiO2 mixed matrix membranes for oily wastewater treatment

The treatment of oily wastewater continues to pose a challenge in industries worldwide. Membranes have been investigated recently for their use in oily wastewater treatment due to their efficiency and relatively facile operational process. Graphene oxide (GO) and silica (SiO₂) nanoparticles have been found to improve membrane properties. In this study, a polyethersulfone (PES) based GO-SiO₂ mixed matrix membrane (MMM) was fabricated, using the phase inversion technique, for the treatment of oil refinery wastewater. The PES/GO-SiO₂ membrane exhibited the highest water flux (2,561 LMH) and a 38% increase in oil removal efficiency by comparison to a PES membrane. Compared to PES/GO and PES/SiO₂ membranes, the PES/GO-SiO₂ MMM also displayed the best overall properties in terms of tensile strength, water permeability, and hydrophilicity.

Materials and Applications for Low-Cost Ceramic Membranes

In water treatment applications, the use of ceramic membranes is associated with numerous advantages relative to polymer-based filtration systems. High-temperature stability, fouling resistance, and low maintenance requirements contribute to lower lifecycle costs in such systems. However, the high production costs of most commercially available ceramic membranes, stemming from raw materials and processing, are uneconomical for such systems in most water treatment applications. For this reason, there is a growing demand for new ceramic membranes based on low-cost raw materials and processes. The use of unrefined mineral feedstocks, clays, cement, sands, and ash as the basis for the fabrication of ceramic membranes offers a promising pathway towards the obtainment of effective filtration systems that can be economically implemented in large volumes. The design of effective ceramic filtration membranes based on low-cost raw materials and energy-efficient processes requires a balance of pore structure, mass flow, and robustness, all of which are highly dependent on the composition of materials used, the inclusion of various pore-forming and binding additives, and the thermal treatments to which membranes are subjected. In this review, we present recent developments in materials and processes for the fabrication of low-cost membranes from unrefined raw materials, including clays, zeolites, apatite, waste products, including fly ash and rice husk ash, and cement. We examine multiple aspects of materials design and address the challenges relating to their further development.

Preparation of a Porous, Sintered and Reaction-Bonded Si₃N₄ (SRBSN) Planar Membrane for Filtration of an Oil-in-Water Emulsion with High Flux Performance

A porous, sintered, and reaction-bonded Si₃N₄ (SRBSN) planar membrane was prepared by phase-inversion tape-casting, nitridation (at 1350 °C), and sintering (at 1650 °C) of silicon slurry. The membrane was comprised of uniform rod-like β-Si₃N₄ crystals with a large length/diameter ratio and had high porosity and bending strength. The prepared membrane features a typical asymmetric structure with a skin layer, a sponge layer, and finger-like voids and an average pore size of 0.61 μm. A high permeation flux of 367 L m−2 h−1 and an oil rejection of 88.6% were recorded in oil-in-water emulsion separation experiments. These results suggest that SRBSN membranes have excellent potential for the treatment of oily wastewater.