Current Techniques of Growing Algae Using Flue Gas from Exhaust Gas Industry: a Review

Comprehensive Analysis of Biomass from Chlorella sorokiniana Cultivated with Industrial Flue Gas as the Carbon Source

Chlorella sorokiniana, isolated from a pond adjacent to a cement plant, was cultured using flue gas collected directly from kiln emissions using 20 L and 25000 L photobioreactors. Lipids, proteins, and polysaccharides were analyzed to understand their overall composition for potential applications. The lipid content ranged from 17.97% to 21.54% of the dry biomass, with carotenoid concentrations between 8.4 and 9.2 mg/g. Lutein accounted for 55% of the total carotenoids. LC/MS analysis led to the identification of 71 intact triacylglycerols, 8 lysophosphatidylcholines, 10 phosphatidylcholines, 9 monogalactosyldiacylglycerols, 12 digalactosyldiacylglycerols, and 1 sulfoquinovosyl diacylglycerol. Palmitic acid, oleic acid, linoleic acid, and α-linolenic acid were the main fatty acids. Polyunsaturated fatty acid covers ≥ 56% of total fatty acids. Protein isolates and polysaccharides were also extracted. Protein purity was determined to be ≥75% by amino acid analysis, with all essential amino acids present. Monomer analysis of polysaccharides suggested that they are composed of mainly D-(+)-mannose, D-(+)-galactose, and D-(+)-glucose. The results demonstrate that there is no adverse effect on the metabolite profile of C. sorokiniana biomass cultured using flue gas as the primary carbon source, revealing the possibility of utilizing such algal biomass in industrial applications such as animal feed, sources of cosmeceuticals, and as biofuel.

Intelligent micro/nanorobots based on biotemplates

Intelligent micro/nanorobots based on natural materials as biotemplates are considered to be some of the most promising robots in the future in the microscopic field. Due to the advantages of biotemplates such as unique structure, abundant resources, environmental friendliness, easy removal, low price, easy access, and renewability, intelligent micro/nanorobots based on biotemplates can be endowed with both excellent biomaterial activity and unique structural morphology through biotemplates themselves and specific functions through artificial micro/nanotechnology. Thus, intelligent micro/nanorobots show excellent application potential in various fields from biomedical applications to environmental remediation. In this review, we introduce the advantages of using natural biological materials as biotemplates to build intelligent micro/nanorobots, and then, classify the micro/nanorobots according to different types of biotemplates, systematically detail their preparation strategies and summarize their application prospects. Finally, in order to further advance the development of intelligent micro/nanorobots, we discuss the current challenges and future prospects of biotemplates. Intelligent micro/nanorobots based on biotemplates are a perfect combination of natural biotemplates and micro/nanotechnology, which is an important trend for the future development of micro/nanorobots. We hope this review can provide useful references for developing more intelligent, efficient and safe micro/nanorobots in the future.

Carbon capture and utilization by algae with high concentration CO2 or bicarbonate as carbon source

Algae plays a key role in carbon capture and utilization (CCU) as it can capture and use the atmospheric CO2 for conversion of value-added products. Concentrated CO2 is common in flue gas and provides opportunities for algae cultivation. The drawbacks are mass transfer limitation, poor CO2 dissolution, and challenges to reach optimal levels for algal growth at given flue gas levels. Bicarbonate is flexible to be used as carbon source and owns the potential to enhance the efficiency of biological carbon fixation by algae. The requirements of algae strains are more stringent. To improve the industrial scale-up of CCU, system optimization is of great importance. More novel algal strains that can grow rapidly under harsh environment and provide valuable bio-products should be developed for large-scale production. Algae-driven CCU is promising for achieving carbon-neutrality.

Influence of super-optimal light intensity on the acetic acid uptake and microalgal growth in mixotrophic culture of Chlorella sorokiniana in bubble-column photobioreactors

This study seeks to determine the influence of super-optimal light intensity on acetic acid uptake and its associated impact on the cellular composition of Chlorella sorokiniana in a semi-batch mixotrophic cultivation setup. Unicellular green microalga Chlorella sorokiniana is grown in a 1L bubble-column photobioreactor at light intensities from 6000 to 14,000 lx (≈81 to 189 µmol.photons.m-2.s-1). We find that microalgal acetic acid utilization reduces as illumination increases from an optimal 10,000 lx (≈135 µmol.photons.m-2.s-1) to a super-optimal zone (>10000 lx). This lowers microalgal growth (2.75 g/L) and acetic acid intake, which peak at 6 mL/L (10000 lx) and drop to 2 and 1 mL/L at 12,000 and 14,000 lx, respectively. Concurrently, the maximum lipid yield decreases from 0.66 g/L (10000 lx) to 0.54 g/L (12000 lx) and 0.42 g/L (14000 lx). Hence, super-optimal illumination not only disturbs phototrophy but also affects the heterotrophic component, creating an imbalance between the two.

Effects of phytohormone on Chlorella vulgaris grown in wastewater-flue gas: C/N/S fixation, wastewater treatment and metabolome analysis

Chlorella vulgaris (C. vulgaris) can provide the means to fix CO2 from complicated flue gas, treat wastewater and reach a sustainable production of petrochemical substitutes simultaneously. However, a prerequisite to achieving this goal is to promote C. vulgaris growth and improve the CO2-to-fatty acids conversion efficiency under different conditions of flue gas and wastewater. Thus, the addition of indole-3-acetic acid (IAA) in C. vulgaris cultivation was proposed. Results showed that C. vulgaris were more easily inhibited by 100 ppm NO and 200 ppm SO2 under low nitrogen (N) condition. NO and SO2 decreased the carbon (C) fixation; but increased N and sulfur (S) fixation. IAA adjusted the content of superoxide dismutase (SOD) and malondialdehyde (MDA), improved the expression of psbA, rbcL, and accD, attenuated the toxicity of NO and SO2 on C. vulgaris, and ultimately improved cell growth (2014.64-2458.16 mgdw·L-1) and restored CO2 fixation rate (170.98-220.92 mg CO2·L-1·d-1). Moreover, wastewater was found to have a high treatment efficiency because C. vulgaris grew well in all treatments, and the maximal removal rates of both N and phosphorus (P) reached 100%. Metabonomic analysis showed that IAA, "NO and SO2" were involved in the down-regulated and up-regulated expression of multiple metabolites, such as fatty acids, amino acids, and carbohydrates. IAA was beneficial for improving lipid accumulation with 24584.21-27634.23 μg g-1, especially monounsaturated fatty acids (MUFAs) dominated by 16-18 C fatty acids, in C. vulgaris cells. It was concluded that IAA enhanced the CO2 fixation, fatty acids production of C. vulgaris and its nutrients removal rate.

Testing for terrestrial and freshwater microalgae productivity under elevated CO2 conditions and nutrient limitation

BACKGROUND

Microalgae CO₂ fixation results in the production of biomass rich in high-valuable products, such as fatty acids and carotenoids. Enhanced productivity of valuable compounds can be achieved through the microalgae's ability to capture CO₂ efficiently from sources of high CO₂ contents, but it depends on the species. Culture collections of microalgae offer a wide variety of defined strains. However, an inadequate understanding of which groups of microalgae and from which habitats they originate offer high productivity under increased CO₂ concentrations hampers exploiting microalgae as a sustainable source in the bioeconomy.

RESULTS

A large variety of 81 defined algal strains, including new green algal isolates from various terrestrial environments, were studied for their growth under atmospheres with CO₂ levels of 5-25% in air. They were from a pool of 200 strains that had been pre-selected for phylogenetic diversity and high productivity under ambient CO₂. Green algae from terrestrial environments exhibited enhanced growth up to 25% CO₂. In contrast, in unicellular red algae and stramenopile algae, which originated through the endosymbiotic uptake of a red algal cell, growth at CO₂ concentrations above 5% was suppressed. While terrestrial stramenopile algae generally tolerated such CO₂ concentrations, their counterparts from marine phytoplankton did not. The tests of four new strains in liquid culture revealed enhanced biomass and chlorophyll production under elevated CO₂ levels. The 15% CO₂ aeration increased their total carotenoid and fatty acid contents, which were further stimulated when combined with the starvation of macronutrients, i.e., less with phosphate and more with nitrogen-depleted culture media.

CONCLUSION

Green algae originating from terrestrial environments, Chlorophyceae and Trebouxiophyceae, exhibit enhanced productivity of carotenoids and fatty acids under elevated CO₂ concentrations. This ability supports the economic and sustainable production of valuable compounds from these microalgae using inexpensive sources of high CO₂ concentrations, such as industrial exhaust fumes.

Agro-Industrial Wastewaters for Algal Biomass Production, Bio-Based Products, and Biofuels in a Circular Bioeconomy

Recycling bioresources is the only way to sustainably meet a growing world population’s food and energy needs. One of the ways to do so is by using agro-industry wastewater to cultivate microalgae. While the industrial production of microalgae requires large volumes of water, existing agro-industry processes generate large volumes of wastewater with eutrophicating nutrients and organic carbon that must be removed before recycling the water back into the environment. Coupling these two processes can benefit the flourishing microalgal industry, which requires water, and the agro-industry, which could gain extra revenue by converting a waste stream into a bioproduct. Microalgal biomass can be used to produce energy, nutritional biomass, and specialty products. However, there are challenges to establishing stable and circular processes, from microalgae selection and adaptation to pretreating and reclaiming energy from residues. This review discusses the potential of agro-industry residues for microalgal production, with a particular interest in the composition and the use of important primary (raw) and secondary (digestate) effluents generated in large volumes: sugarcane vinasse, palm oil mill effluent, cassava processing waster, abattoir wastewater, dairy processing wastewater, and aquaculture wastewater. It also overviews recent examples of microalgae production in residues and aspects of process integration and possible products, avoiding xenobiotics and heavy metal recycling. As virtually all agro-industries have boilers emitting CO2 that microalgae can use, and many industries could benefit from anaerobic digestion to reclaim energy from the effluents before microalgal cultivation, the use of gaseous effluents is also discussed in the text.

Physiological and transcription level responses of microalgae Auxenochlorella protothecoides to cold and heat induced oxidative stress

Temperature is a crucial factor affecting microalgae CO₂ capture and utilization. However, an in-depth understanding of how microalgae respond to temperature stress is still unclear. In particular, the regulation mechanism under opposite temperature (heat and cold) stress had not yet been reported. In this study, the physicochemical properties and transcription level of related genes of microalgae Auxenochlorella protothecoides UTEX 2341 under heat and cold stress were investigated. Heat stress (Hs) caused a drastic increase of reactive oxygen species (ROS) in UTEX 2341. As key elements responded to Hs, superoxide dismutase (SOD) enzyme increased by 150%, 70%, and 30% in activity, and nitric oxide (NO) grew by 409.6%, 212.5%, and 990.4% in content compared with the control at 48 h, 96 h, 168 h. Under cold stress (Cs), ROS increased in the early stage and decreased in the later stage. As key factors responded to Cs, proline (Pro) increased respectively by 285%, 383%, and 81% in content, and heat shock transcriptional factor HSFA1d increased respectively by 161%, 71%, and 204% in transcript level compared with the control at 48 h, 96 h, 168 h. Furthermore, the transcript level of antioxidant enzymes or antioxidant coding genes was consistent with the changing trend of enzymes activity or antioxidant content. Notably, both glutathione (GSH) and heat shock protein 97 (hsp 97) were up-regulated in response to Hs and Cs. In conclusion, GSH and hsp 97 were the core elements of UTEX 2341 in response to both Hs and Cs. SOD and NO were the key elements that responded to Hs, while proline and HSFA1d were the key elements that responded to Cs. This study provided a basis for the understanding of the response mechanism of microalgae under temperature stress and the improvement of the microalgae tolerance to temperature stress.

Enhanced Colaconema formosanum biomass and phycoerythrin yield after manipulating inorganic carbon, irradiance, and photoperiod

Due to an increasing CO₂ concentration leading to global warming, the techniques as carbon capture utilization and storage are currently critical issues. This study aimed to investigate a cultivation strategy using optimal inorganic carbon level, irradiance, and photoperiod for producing the highest biomass and photosynthesis pigment contents (chlorophyll and phycobiliprotein) in the macroalga Colaconema formosanum. The results revealed that adding 1 g L^-1 carbon increases phycoerythrin ratio by 12.52-13.74% and decreases allophycocyanin by 10.4-9.57%. Optimal conditions can increase algal growth by 60%, providing 5-6 mg g^-1 total phycobiliprotein and 650-680 µg g^-1 total chlorophyll. The results in this study illustrate the sensitivity of photosynthesis pigment after treatment with carbon, and suggest a hypothesis explaining the mechanism. The results also provide a feasible use of carbon for high-value large-scale production of pigment in the macroalgae industry.

Bioremediation of phenolic pollutants by algae - current status and challenges

Industrial production processes, especially petroleum processing, will produce high concentration phenolic wastewater. Traditional wastewater treatment technology is costly and may lead to secondary pollution. In order to avoid the adverse effects of incompletely treated phenolics, more advanced methods are required. Algae bioremediate phenolics through green pathways such as adsorption, bioaccumulation, biodegradation, and photodegradation. At the same time, the natural carbon fixation capacity of algae and its potential to produce high-value products make algal wastewater treatment technology economically feasible. This paper reviews the environmental impact of several types of phenolic pollutants in wastewater and different strategies to improve bioremediation efficiency. This paper focuses on the progress of algae removing phenols by different mechanisms and the potential of algae biomass for further biofuel production. This technology holds great promise, but more research on practical wastewater treatment at an industrial scale is needed in the future.

Rapid screening of microalgae by a 96-hole air-flowing device

In this study, a 96-hole air-flowing device (96HAFD) was established for high-throughput screening of three mutant Chlorella strains under air aeration. 96HAFD was first tested for the confirmation of homogeneous air aeration cultivation environment at 1.2 L min^-1 for algal screening based on the results of t test (p < 0.05) in the verification of consistency experiment. Then the data of dynamic growth characteristics of three mutant Chlorella strains indicated the good agreement in three screening devices including 96HAFD, flask and tube air-flowing cultivation devices by linear regression analysis between the 96HAFD and tube (R² = 0.9904), 96HAFD and flask (R² = 0.9904). At last, the 96HAFD was verified more efficient and reliable in fast screening single algal colony strains when compared with flask and tube air-flowing cultivation devices, because 96HAFD was confirmed have better performances in adaptation to the aeration cultivation circumstance and growing faster in a short period, in addition, 96HAFD had the less percentage of water loss per day (0.11%) than that of flask aeration device (2-3%) and tube aeration device (5-6.5%), which reduced negative effect caused by the water evaporation in the aeration cultivation to make the whole growing system more stable.

Capture and Reuse of Carbon Dioxide (CO2) for a Plastics Circular Economy: A Review

Plastic production has been increasing at enormous rates. Particularly, the socioenvironmental problems resulting from the linear economy model have been widely discussed, especially regarding plastic pieces intended for single use and disposed improperly in the environment. Nonetheless, greenhouse gas emissions caused by inappropriate disposal or recycling and by the many production stages have not been discussed thoroughly. Regarding the manufacturing processes, carbon dioxide is produced mainly through heating of process streams and intrinsic chemical transformations, explaining why first-generation petrochemical industries are among the top five most greenhouse gas (GHG)-polluting businesses. Consequently, the plastics market must pursue full integration with the circular economy approach, promoting the simultaneous recycling of plastic wastes and sequestration and reuse of CO2 through carbon capture and utilization (CCU) strategies, which can be employed for the manufacture of olefins (among other process streams) and reduction of fossil-fuel demands and environmental impacts. Considering the previous remarks, the present manuscript’s purpose is to provide a review regarding CO2 emissions, capture, and utilization in the plastics industry. A detailed bibliometric review of both the scientific and the patent literature available is presented, including the description of key players and critical discussions and suggestions about the main technologies. As shown throughout the text, the number of documents has grown steadily, illustrating the increasing importance of CCU strategies in the field of plastics manufacture.

Biomitigation of CO2 from flue gas by Scenedesmus obtusiusculus AT-UAM using a hybrid photobioreactor coupled to a biomass recovery stage by electro-coagulation-flotation

The microalga Scenedesmus obtusiusculus AT-UAM efficiently captured CO₂ from two flue gas streams in a hybrid photobioreactor located in a greenhouse. Uptake rates of CO₂, NO, and SO₂ from a formulated gas stream were 160.7 mg L^-1 day^-1, 0.73 mg L^-1 day^-1, and 1.56 mg L^-1 day^-1, respectively, with removal efficiencies of 100% for all gases. Exhaust gases of a motor generator were also removed with uptake rates of 111.4 mg L^-1 day^-1, 0.42 mg L^-1 day^-1, and 0.98 mg L^-1 day^-1, obtaining removal efficiencies of 77%, 71%, and 53% for CO₂, NO_x, and SO₂, respectively. On average, 61% of the CO₂ from both flue gas streams was assimilated as microalgal biomass. The maximum CO₂ uptake rate of 182 mg L^-1 day^-1 was achieved for formulated flue gas flow rate above 100 mL min^-1. The biomass recovery of 88% was achieved using a 20-L electro-coagulation-flotation chamber coupled to a settler with a low specific power consumption of 0.27 kWh kg^-1. The photobioreactor was operated for almost 7 months without contamination of invasive species or a decrease in the activity. It is a very encouraging result for long-term operation in flue gas treatment.

Comparative life cycle assessment of microalgae cultivation for non-energy purposes using different carbon dioxide sources

The ability of microalgae to sequester carbon and at the same time synthesise valuable compounds with potential applications in nutraceutical, pharmaceutical and cosmetic industries makes them attractive for commercial deployment, especially in view of a blue bioeconomy. Among microalgae, the diatom Phaeodactylum tricornutum is considered as an important potential source of omega-3 polyunsaturated fatty acids, such as eicosapentanoic acid, an essential polyunsaturated fatty acid with anti-inflammatory and antimicrobial properties. The aim of this study was to perform the Life Cycle Assessment of the cultivation of P. tricornutum - at semi-industrial scale in photobioreactor - for the production of high-quality bioactive compounds comparing synthetic carbon dioxide supply to a supply with waste carbon dioxide from a biogas upgrading process hypothesizing industrial symbiosis network. The effect of renewable energy use instead of the European electricity mix was also examined. Primary data on the production process, including the stages of cleaning and sterilisation, cultivation, harvesting and freeze-drying, were used. The midpoint impact categories recommended in the ILCD Handbook were used for performing the impact assessment. A sensitivity analysis was also performed on algal productivity, culture medium recirculation factor and amount of solvents per cleaning cycle. Firstly, results indicate in general cultivation and freeze-drying as the most contributing stages to the impacts. Secondly, they demonstrate in the comparative assessment that the use of carbon dioxide from the biogas upgrading is a feasible and attractive alternative to the synthetic one, as it allows for the improvement of the environmental performance of the production process in all the analysed impact categories. Finally, sensitivity analysis suggests that the environmental performance could be further improved by acting on other key factors, such as electricity source, nutrients culture medium and cleaning solutions.

Biological removal of nitrogen oxides by microalgae, a promising strategy from nitrogen oxides to protein production

Nitrogen oxides (NO_x) are the components of fossil flue gases that give rise to serious environmental and health hazards. Among the available techniques for NO_x removal, microalgae-based biological removal of NO_x (BioDeNO_x) is a promising and competent technology with eco-friendly path of low energy and low-cost solution for the pollution. In this review article, current biological technologies including bacteria-based and microalgae-related BioDeNO_x are discussed. Comparing to direct BioDeNO_x approach, indirect BioDeNO_x by microalgae is more promising since it is more stable, reliable and efficient. By transforming inorganic nitrogen nutrients to organic nitrogen, microalgae can potentially play an important role in converting NO_x into high-value added products. The microalgae-based BioDeNO_x process displays an attractive prospect for flue gas treatment to reduce environmental NO_x pollution and potentially supply protein products, establishing an efficient circular-economy strategy.

Complex mathematical analysis of photobioreactor system

Modeling as a tool solves extremely difficult tasks in life sciences. Recently, schemes of culturing of microalgae have received special attention because of its unique features and possible uses in many industrial applications for renewable energy production and high value products isolation. The goal of this review is to present the use of system analysis theory applied to microalgae culturing modeling and process development. The review mainly focuses on the modeling of the key steps of autotrophic growth under the integral biorefinery concept of the microalgae biomass. The system approach follows systematically a procedure showing the difficulties by modeling of sub-systems. The development of microalgae kinetics and computational fluid dynamics (CFD) studies were analyzed in details as sub-systems in advanced design of photobioreactor (PBR). This review logically follows the trends of the modeling procedure and clarifies how this approach may save time and money during the research efforts. The result of this work is a successful development of a complex PBR mathematical analysis in the frame of the integral biorefinery concept.

MAB2.0 project: Integrating algae production into wastewater treatment

Different species of microalgae are highly efficient in removing nutrients from wastewater streams and are able to grow using flue gas as a CO2 source. These features indicate that application of microalgae has a promising outlook in wastewater treatment. However, practical aspects and process of integration of algae cultivation into an existing wastewater treatment line have not been investigated. The Climate-KIC co-funded Microalgae Biorefinery 2.0 project developed and demonstrated this integration process through a case study. The purpose of this paper is to introduce this process by phases and protocols, as well as report on the challenges and bottlenecks identified in the case study. These standardized technical protocols detailed in the paper help to assess different aspects of integration including biological aspects such as strain selection, as well as economic and environmental impacts. This process is necessary to guide wastewater treatment plants through the integration of algae cultivation, as unfavourable parameters of the different wastewater related feedstock streams need specific attention and management. In order to obtain compelling designs, more emphasis needs to be put on the engineering aspects of integration. Well-designed integration can lead to operational cost saving and proper feedstock treatment enabling algae growth.

Impact of Flue Gas Compounds on Microalgae and Mechanisms for Carbon Assimilation and Utilization

To shift the world to a more sustainable future, it is necessary to phase out the use of fossil fuels and focus on the development of low-carbon alternatives. However, this transition has been slow, so there is still a large dependence on fossil-derived power, and therefore, carbon dioxide is released continuously. Owing to the potential for assimilating and utilizing carbon dioxide to generate carbon-neutral products, such as biodiesel, the application of microalgae technology to capture CO₂ from flue gases has gained significant attention over the past decade. Microalgae offer a more sustainable source of biomass, which can be converted into energy, over conventional fuel crops because they grow more quickly and do not adversely affect the food supply. This review focuses on the technical feasibility of combined carbon fixation and microalgae cultivation for carbon reuse. A range of different carbon metabolisms and the impact of flue gas compounds on microalgae are appraised. Fixation of flue gas carbon dioxide is dependent on the selected microalgae strain and on flue gas compounds/concentrations. Additionally, current pilot-scale demonstrations of microalgae technology for carbon dioxide capture are assessed and its future prospects are discussed. Practical implementation of this technology at an industrial scale still requires significant research, which necessitates multidisciplinary research and development to demonstrate its viability for carbon dioxide capture from flue gases at the commercial level.