Platinum Monolayer Electrocatalysts: Tunable Activity, Stability, and Self-Healing Properties

Carbothermal redox reaction in constructing defective carbon as superior oxygen reduction catalysts

Defects can greatly promote the catalytic activity of a carbon-based electrocatalyst due to charge redistribution of its electroneutral π-conjugated structure. However, it is still a huge challenge to introduce enough defects into carbon-based materials to improve their catalytic activity. Herein, we report a new method for defect generation by the pyrolysis of the sulfur-nitrogen-containing coordination polymer [Zn(ptt)₂]_n (ptt = 1-phenyl-1H-tetrazole-5-thiol). A series of controlled experiments clearly demonstrates that the carbothermal reduction reaction of zinc sulfide with carbon at a high temperature plays an important role in creating defects and enhancing the catalytic activity for the oxygen reduction reaction (ORR) of the carbon-based materials. The ZnS/C-1100 with a high content of defects and a small number of ZnS nanoparticles exhibits excellent ORR electrocatalytic performances in alkaline media, in which the half-wave potential (0.894 V vs. RHE), stability, and methanol tolerance are all superior to that of a 20 wt% Pt/C catalyst. Moreover, the ZnS/C-1100 driven ZAB (zinc air battery) exhibits a stable discharge at 10 mA, a peak power density of 134 mW cm^-2 and a cathode current density of 265 mA cm^-2, which are significantly better than that catalyzed by 20 wt% Pt/C under the same conditions. This research not only develops a new highly active catalyst, but also provides a new method for the preparation of defect-rich carbon materials.

Differences in the Electrochemical Performance of Pt-Based Catalysts Used for Polymer Electrolyte Membrane Fuel Cells in Liquid Half- and Full-Cells

A substantial amount of research effort has been directed toward the development of Pt-based catalysts with higher performance and durability than conventional polycrystalline Pt nanoparticles to achieve high-power and innovative energy conversion systems. Currently, attention has been paid toward expanding the electrochemically active surface area (ECSA) of catalysts and increase their intrinsic activity in the oxygen reduction reaction (ORR). However, despite innumerable efforts having been carried out to explore this possibility, most of these achievements have focused on the rotating disk electrode (RDE) in half-cells, and relatively few results have been adaptable to membrane electrode assemblies (MEAs) in full-cells, which is the actual operating condition of fuel cells. Thus, it is uncertain whether these advanced catalysts can be used as a substitute in practical fuel cell applications, and an improvement in the catalytic performance in real-life fuel cells is still necessary. Therefore, from a more practical and industrial point of view, the goal of this review is to compare the ORR catalyst performance and durability in half- and full-cells, providing a differentiated approach to the durability concerns in half- and full-cells, and share new perspectives for strategic designs used to induce additional performance in full-cell devices.

Pt-Based Intermetallic Nanocrystals in Cathode Catalysts for Proton Exchange Membrane Fuel Cells: From Precise Synthesis to Oxygen Reduction Reaction Strategy

Although oxygen reduction reaction (ORR) catalysts have been extensively investigated and developed, there is a lack of clarity on catalysts that can balance high performance and low cost. Pt-based intermetallic nanocrystals are of special interest in the commercialization of proton exchange membrane fuel cells (PEMFCs) due to their excellent ORR activity and stability. This review summarizes the wide range of applications of Pt-based intermetallic nanocrystals in cathode catalysts for PEMFCs and their unique advantages in the field of ORR. Firstly, we introduce the fundamental understanding of Pt-based intermetallic nanocrystals, and highlight the difficulties and countermeasures in their synthesis. Then, the progress of theoretical and experimental studies related to the ORR activity and stability of Pt-based intermetallic nanocrystals in recent years are reviewed, especially the integrated strategies for enhancing the stability of ORR. Finally, the challenges faced by Pt-based intermetallic nanocrystals are summarized and future research directions are proposed. In addition, numerous design ideas of Pt-based intermetallic nanocrystals as ORR catalysts are summarized, aiming to promote further development of commercialization of PEMFC catalysts while fully understanding Pt-based intermetallic nanocrystals.

Synthesis of Au@Pt Core-Shell Nanoparticles as Efficient Electrocatalyst for Methanol Electro-Oxidation

Bimetallic Au@Pt nanoparticles (NPs) with Pt monolayer shell are of much interest for applications in heterogeneous catalysts because of enhanced catalytic activity and very low Pt-utilization. However, precisely controlled synthesis with uniform Pt-monolayers and stability on the AuNPs seeds remain elusive. Herein, we report the controlled deposition of Pt-monolayer onto uniform AuNPs seeds to obtain Au@Pt core-shell NPs and their Pt-coverage dependent electrocatalytic activity for methanol electro-oxidation. The atomic ratio between Au/Pt was effectively tuned by varying the precursor solution ratio in the reaction solution. The morphology and atomic structure of the Au@Pt NPs were analyzed by high-resolution scanning transmission electron microcopy (HR-STEM) and X-ray diffraction (XRD) techniques. The results demonstrated that the Au@Pt core-shell NPs with Pt-shell thickness (atomic ratio 1:2) exhibit higher electrocatalytic activity for methanol electro-oxidation reaction, whereas higher and lower Pt ratios showed less overall catalytic performance. Such higher catalytic performance of Au@Pt NPs (1:2) can be attributed to the weakened CO binding on the Pt/monolayers surface. Our present synthesis strategy and optimization of the catalytic activity of Au@Pt core-shell NPs catalysts provide promising approach to rationally design highly active catalysts with less Pt-usage for high performance electrocatalysts for applications in fuel cells.

Pt–Ni Seed-Core-Frame Hierarchical Nanostructures and Their Conversion to Nanoframes for Enhanced Methanol Electro-Oxidation

Pt–Ni nanostructures are a class of important electrocatalysts for polymer electrolyte membrane fuel cells. This work reports a systematic study on the reaction mechanism of the formation of Pt–Ni seed-core-frame nanostructures via the seeded co-reduction method involving the Pt seeds and selective co-reduced deposition of Pt and Ni. The resultant structure consists of a branched Pt ultrafine seed coated with a pure Ni as rhombic dodecahedral core and selective deposition of Pt on the edges of the cores. Both the type of Pt precursor and the precursor ratio of Pt/Ni are critical factors to form the resulting shape of the seeds and eventually the morphology of the nanostructures. These complex hierarchical structures can be further graved into hollow Pt–Ni alloy nanoframes using acetic acid etching method. The larger surface area and higher number of low coordinate sites of the nanoframes facilitate the electrocatalytic activity and stability of Pt–Ni alloy for methanol oxidation as compared to their solid counterparts. This study elucidates the structural and compositional evolution of the complex nanoarchitectures and their effects on the electrocatalytic properties of the nanostructures.

Ultra-Thin Platinum Deposits by Surface-Limited Redox Replacement of Tellurium

Platinum is the most employed electrocatalyst for the reactions taking place in energy converters, such as the oxygen reduction reaction in proton exchange membrane fuel cells, despite being a very low abundant element in the earth’s crust and thus extremely expensive. The search for more active electrocatalysts with ultra-low Pt loading is thus a very active field of investigation. Here, surface-limited redox replacement (SLRR) that utilizes the monolayer-limited nature of underpotential deposition (UPD) was used to prepare ultrathin deposits of Pt, using Te as sacrificial metal. Cyclic voltammetry and anodic potentiodynamic scanning experiments have been performed to determine the optimal deposition conditions. Physicochemical and electrochemical characterization of the deposited Pt was carried out. The deposit comprises a series of contiguous Pt islands that form along the grain interfaces of the Au substrate. The electrochemical surface area (ECSA) of the Pt deposit obtained after 5 replacements, estimated to be 18 m²/g, is in agreement with the ECSA of extended surface catalysts on flat surfaces.

Highly Durable and Active Pt-Based Nanoscale Design for Fuel-Cell Oxygen-Reduction Electrocatalysts

Fuel cells are one of the promising energy-conversion devices due to their high efficiency and zero emission. Although recent advances in electrocatalysts have been achieved using various material designs such as alloys, core@shell structures, and shape control, many issues still remain to be resolved. Especially, material design issues for high durability and high activity are recently accentuated owing to severe instability of nanoparticles under fuel-cell operating conditions. To address these issues, fundamental understanding of functional links between activity and durability is timely urgent. Here, the activity and durability of nanoscale materials are summarized, focusing on the nanoparticle size effect. In addition to phenomenological observation, two major degradation origins, including atomic dissolution and particle size increase, are discussed related to the activity decrease. Based on the fundamental understanding of nanoparticle degradation, recent promising strategies for durable Pt-based nanoscale electrocatalysts are introduced and the role of each design for durability enhancement is discussed. Finally, short comments related to the future direction of nanoparticle issues are provided in terms of nanoparticle synthesis and analysis.

MOF-templated nitrogen-doped porous carbon materials as efficient electrocatalysts for oxygen reduction reactions

A series of MOF-templated nitrogen-doped porous carbon materials (NPCs) have been synthesized and assayed as high performance electrocatalysts for oxygen reduction reaction (ORRs) in alkaline media.

Multifunctional Energy Storage and Conversion Devices

Multifunctional energy storage and conversion devices that incorporate novel features and functions in intelligent and interactive modes, represent a radical advance in consumer products, such as wearable electronics, healthcare devices, artificial intelligence, electric vehicles, smart household, and space satellites, etc. Here, smart energy devices are defined to be energy devices that are responsive to changes in configurational integrity, voltage, mechanical deformation, light, and temperature, called self-healability, electrochromism, shape memory, photodetection, and thermal responsivity. Advisable materials, device designs, and performances are crucial for the development of energy electronics endowed with these smart functions. Integrating these smart functions in energy storage and conversion devices gives rise to great challenges from the viewpoint of both understanding the fundamental mechanisms and practical implementation. Current state-of-art examples of these smart multifunctional energy devices, pertinent to materials, fabrication strategies, and performances, are highlighted. In addition, current challenges and potential solutions from materials synthesis to device performances are discussed. Finally, some important directions in this fast developing field are considered to further expand their application.

Multifunctional Ultrathin PdxCu(1-x) and Pt∼PdxCu(1-x) One-Dimensional Nanowire Motifs for Various Small Molecule Oxidation Reactions

Developing novel electrocatalysts for small molecule oxidation processes, including formic acid oxidation (FAOR), methanol oxidation reaction (MOR), and ethanol oxidation reaction (EOR), denoting the key anodic reactions for their respective fuel cell configurations, is a significant and relevant theme of recent efforts in the field. Herein, in this report, we demonstrated a concerted effort to couple and combine the benefits of small size, anisotropic morphology, and tunable chemical composition in order to devise a novel "family" of functional architectures. In particular, we have fabricated not only ultrathin 1-D Pd(1-x)Cu(x) alloys but also Pt-coated Pd(1-x)Cu(x) (i.e., Pt∼Pd(1-x)Cu(x); herein the ∼ indicates an intimate association, but not necessarily actual bond formation, between the inner bimetallic core and the Pt outer shell) core-shell hierarchical nanostructures with readily tunable chemical compositions by utilizing a facile, surfactant-based, wet chemical synthesis coupled with a Cu underpotential deposition technique. Our main finding is that our series of as-prepared nanowires are functionally flexible. More precisely, we demonstrate that various examples within this "family" of structural motifs can be tailored for exceptional activity with all 3 of these important electrocatalytic reactions. In particular, we note that our series of Pd(1-x)Cu(x) nanowires all exhibit enhanced FAOR activities as compared with not only analogous Pd ultrathin nanowires but also commercial Pt and Pd standards, with Pd9Cu representing the "optimal" composition. Moreover, our group of Pt∼Pd(1-x)Cu(x) nanowires consistently outperformed not only commercial Pt NPs but also ultrathin Pt nanowires by several fold orders of magnitude for both the MOR and EOR reactions in alkaline media. The variation of the MOR and EOR performance with the chemical composition of our ultrathin Pt∼Pd(1-x)Cu(x) nanowires was also discussed.

Layer-by-layer evolution of structure, strain, and activity for the oxygen evolution reaction in graphene-templated Pt monolayers

In this study, we explore the dimensional aspect of structure-driven surface properties of metal monolayers grown on a graphene/Au template. Here, surface limited redox replacement (SLRR) is used to provide precise layer-by-layer growth of Pt monolayers on graphene. We find that after a few iterations of SLRR, fully wetted 4-5 monolayer Pt films can be grown on graphene. Incorporating graphene at the Pt-Au interface modifies the growth mechanism, charge transfers, equilibrium interatomic distances, and associated strain of the synthesized Pt monolayers. We find that a single layer of sandwiched graphene is able to induce a 3.5% compressive strain on the Pt adlayer grown on it, and as a result, catalytic activity is increased due to a greater areal density of the Pt layers beyond face-centered-cubic close packing. At the same time, the sandwiched graphene does not obstruct vicinity effects of near-surface electron exchange between the substrate Au and adlayers Pt. X-ray photoelectron spectroscopy (XPS) and extended X-ray absorption fine structure (EXAFS) techniques are used to examine charge mediation across the Pt-graphene-Au junction and the local atomic arrangement as a function of the Pt adlayer dimension. Cyclic voltammetry (CV) and the oxygen reduction reaction (ORR) are used as probes to examine the electrochemically active area of Pt monolayers and catalyst activity, respectively. Results show that the inserted graphene monolayer results in increased activity for the Pt due to a graphene-induced compressive strain, as well as a higher resistance against loss of the catalytically active Pt surface.

Electrochemical Atomic-level Controlled Syntheses of Electrocatalysts for the Oxygen Reduction Reaction

It is becoming apparent that the electrocatalysts consisting of a platinum (Pt) monolayer (ML) shell on a metal, or alloy nanoparticle cores are one of the most promising classes of fuel cell catalysts offering ultra-low Pt content, complete Pt utilization, very high activity and excellent performance stability. In this chapter, the electrochemical strategies for depositing a Pt ML-shell on various nanostructured cores are discussed. The advantages of the electrodeposition techniques over the conventional chemical methods for synthesis of electrocatalysts for the oxygen reduction reaction are described. Illustrations include the electrodeposition of Pt ML on mono- and bi-metallic (Pd, PdAu, PdIr, NiW) nanostructures on functionalized carbons that creates highly efficient cathode electrocatalysts for proton exchange membrane fuel cells. These features, and a simple scale-up of this syntheses, make the electrodeposition strategies a viable way of solving the remaining obstacles hindering the fuel cell commercialization.

Design of Pt-shell nanoparticles with alloy cores for the oxygen reduction reaction

We report that the oxygen binding energy of alloy-core@Pt nanoparticles can be linearly tuned by varying the alloy-core composition. Using this tuning mechanism, we are able to predict optimal compositions for different alloy-core@Pt nanoparticles. Subsequent electrochemical measurements of ORR activities of AuPd@Pt dendrimer-encapsulated nanoparticles (DENs) are in a good agreement with the theoretical prediction that the peak of activity is achieved for a 28% Au/72% Pd alloy core supporting a Pt shell. Importantly, these findings represent an unusual case of first-principles theory leading to nearly perfect agreement with experimental results.