Concurrent Deposition and Exfoliation of Nickel Hydroxide Nanoflakes Using Liquid Crystal Template and Their Activity for Urea Electrooxidation in Alkaline Medium

Molybdenum carbide/Ni nanoparticles-incorporated carbon nanofibers as effective non-precious catalyst for urea electrooxidation reaction

In this study, molybdenum carbide and carbon were investigated as co-catalysts to enhance the nickel electro-activity toward urea oxidation. The proposed electrocatalyst has been formulated in the form of nanofibrous morphology to exploit the advantage of the large axial ratio. Typically, calcination of electropsun polymeric nanofibers composed of poly(vinyl alcohol), molybdenum chloride and nickel acetate under vacuum resulted in producing good morphology molybdenum carbide/Ni NPs-incorporated carbon nanofibers. Investigation on the composition and morphology of the proposed catalyst was achieved by XRD, SEM, XPS, elemental mapping and TEM analyses which concluded formation of molybdenum carbide and nickel nanoparticles embedded in a carbon nanofiber matrix. As an electrocatalyst for urea oxidation, the electrochemical measurements indicated that the proposed composite has a distinct activity when the molybdenum content is optimized. Typically, the nanofibers prepared from electrospun nanofibers containing 25 wt% molybdenum precursor with respect to nickel acetate revealed the best performance. Numerically, using 0.33 M urea in 1.0 M KOH, the obtained current densities were 15.5, 44.9, 52.6, 30.6, 87.9 and 17.6 mA/cm² for nanofibers prepared at 850 °C from electropsun mats containing 0, 5, 10, 15, 25 and 35 molybdenum chloride, respectively. Study the synthesis temperature of the proposed composite indicated that 1000 °C is the optimum calcination temperature. Kinetic studies indicated that electrooxidation reaction of urea does not follow Arrhenius's law.

Foam Synthesis of Nickel/Nickel (II) Hydroxide Nanoflakes Using Double Templates of Surfactant Liquid Crystal and Hydrogen Bubbles: A High-Performance Catalyst for Methanol Electrooxidation in Alkaline Solution

This work demonstrates the chemical synthesis of two-dimensional nanoflakes of mesoporous nickel/nickel (II) hydroxide (Ni/Ni(OH)₂-NFs) using double templates of surfactant self-assembled thin-film and foam of hydrogen bubbles produced by sodium borohydride reducing agent. Physicochemical characterizations show the formation of amorphous mesoporous 2D nanoflakes with a Ni/Ni(OH)₂ structure and a high specific surface area (165 m²/g). Electrochemical studies show that the electrocatalytic activity of Ni/Ni(OH)₂ nanoflakes towards methanol oxidation in alkaline solution is significantly enhanced in comparison with that of parent bare-Ni(OH)₂ deposited from surfactant-free solution. Cyclic voltammetry shows that the methanol oxidation mass activity of Ni/Ni(OH)₂-NFs reaches 545 A/cm² g_cat at 0.6 V vs. Ag/AgCl, which is more than five times higher than that of bare-Ni(OH)₂. Moreover, Ni/Ni(OH)₂-NFs reveal less charge transfer resistance (10.4 Ω), stable oxidation current density (625 A/cm² g_cat at 0.7 V vs. Ag/AgCl), and resistance to the adsorption of reaction intermediates and products during three hours of constant-potential methanol oxidation electrolysis in alkaline solution. The high-performance electrocatalytic activity of Ni/Ni(OH)₂ nanoflakes is mainly derived from efficient charge transfer due to the high specific surface area of the 2D mesoporous architecture of the nanoflakes, as well as the mass transport of methanol to Ni²⁺/Ni³⁺ active sites throughout the catalyst layer.

Electrooxidation of Urea in Alkaline Solution Using Nickel Hydroxide Activated Carbon Paper Electrodeposited from DMSO Solution

Electrooxidation of urea plays a substantial role in the elimination of urea-containing wastewater and industrial urea. Here, we report the electrodeposition of nickel hydroxide catalyst on commercial carbon paper (CP) electrodes from dimethyl sulphoxide solvent (Ni(OH)2-DMSO/CP) for urea electrooxidation under alkaline conditions. The physicochemical features of Ni(OH)2-DMSO/CP catalysts using scanning electron microscopy and X-ray photoelectron spectroscopy revealed that the Ni(OH)2-DMSO/CP catalyst shows nanoparticle features, with loading of <1 wt%. The cyclic voltammetry and electrochemical impedance spectroscopy revealed that the Ni(OH)2-DMSO/CP electrode has a urea oxidation onset potential of 0.33 V vs. Ag/AgCl and superior electrocatalytic performance, which is a more than 2-fold higher activity in comparison with the counterpart Ni(OH)2 catalyst prepared from the aqueous electrolyte. As expected, the enhancement in electrocatalytic activity towards urea was associated with the superficial enrichment in the electrochemically active surface area of the Ni(OH)2-DMSO/CP electrodes. The results might be a promising way to activate commercial carbon paper with efficient transition metal electrocatalysts, for urea electrooxidation uses in sustainable energy systems, and for relieving water contamination.

Structure and electrochemical activity of nickel aluminium fluoride nanosheets during urea electro-oxidation in an alkaline solution

An electrocatalyst of potassium nickel aluminium hexafluoride (KNiAlF₆) nanosheets has been prepared using solid-phase synthesis at 900 °C. X-ray diffraction, scanning electron microscopy, and conductivity studies confirmed the formation of KNiAlF₆ nanosheets having a cubic defect pyrochlore structure with an average thickness of 60–70 nm and conductivity of 1.297 × 10³ S m⁻¹. The electrochemical catalytic activity of the KNiAlF₆ nanosheets was investigated for urea oxidation in alkaline solution. The results show that the KNiAlF₆ nanosheets exhibit a mass activity of ∼395 mA cm⁻² mg⁻¹ at 1.65 V vs. HRE, a reaction activation energy of 4.02 kJ mol⁻¹, Tafel slope of 22 mV dec⁻¹ and an oxidation onset potential of ∼1.35 V vs. HRE which is a significant enhancement for urea oxidation when compared with both bulk Ni(OH)₂ and nickel hydroxide-based catalysts published in the literature. Chronoamperometry and impedance analysis of the KNiAlF₆ nanosheets reveal lower charge transfer resistance and long-term stability during the prolonged urea electro-oxidation process, particularly at 60 °C. After an extended urea electrolysis process, the structure and morphology of the KNiAlF₆ nanosheets were significantly changed due to partial transformation to Ni(OH)₂ but the electrochemical activity was sustained. The enhanced electrochemical surface area and the replacement of nickel in the lattice by aluminium make KNiAlF₆ nanosheets highly active electrocatalysts for urea oxidation in alkaline solution.

An electrocatalyst of potassium nickel aluminium hexafluoride (KNiAlF₆) nanosheets for enhanced urea oxidation reaction.

Designing Advanced Catalysts for Energy Conversion Based on Urea Oxidation Reaction

Urea oxidation reaction (UOR) is the underlying reaction that determines the performance of modern urea-based energy conversion technologies. These technologies include electrocatalytic and photoelectrochemical urea splitting for hydrogen production and direct urea fuel cells as power engines. They have demonstrated great potentials as alternatives to current water splitting and hydrogen fuel cell systems with more favorable operating conditions and cost effectiveness. At the moment, UOR performance is mainly limited by the 6-electron transfer process. In this case, various material design and synthesis strategies have recently been reported to produce highly efficient UOR catalysts. The performance of these advanced catalysts is optimized by the modification of their structural and chemical properties, including porosity development, heterostructure construction, defect engineering, surface functionalization, and electronic structure modulation. Considering the rich progress in this field, the recent advances in the design and synthesis of UOR catalysts for urea electrolysis, photoelectrochemical urea splitting, and direct urea fuel cells are reviewed here. Particular attention is paid to those design concepts, which specifically target the characteristics of urea molecules. Moreover, challenges and prospects for the future development of urea-based energy conversion technologies and corresponding catalysts are also discussed.