Controlled-Atmosphere Flame Fusion Growth of Nickel Poly-oriented Spherical Single Crystals—Unraveling Decades of Impossibility

Facet-Dependent Formation and Adhesion of Au Oxide and Nanoporous Au on Poly-Oriented Au Single Crystals

Nanoporous Au (NPG) has different properties compared to bulk Au, making it an interesting material for numerous applications. To modify the structure of NPG films for specific applications, e. g., the porosity, thickness, and homogeneity of the films, a fundamental understanding of the structure formation is essential. Here, we focus on NPG prepared via electrochemical reduction from Au oxide formed during high voltage (HV) electrolysis on poly-oriented Au single crystal (Au POSC) electrodes. These POSCs consist of a metal bead, with faces with different crystallographic orientations and allow screening of the influence of crystallographic orientation on the structure formation for different facets in one experiment. The HV electrolysis is performed between 100 ms and 30 s at 300 V and 540 V. The amount of Au oxide formed is determined by electrochemical measurements and the structural properties are investigated by scanning electron and optical microscopy. We show that the formation of Au oxide is mostly independent of the crystallographic orientation, except for thick layers, while the macroscopic structure of the NPG films depends on experimental parameters such as the Au oxide precursor thickness and the crystallographic orientation of the substrate. Possible reasons for the frequently observed exfoliation of the NPG films are discussed.

Controlled-Atmosphere Flame Fusion Single-Crystal Growth of Non-Noble fcc, hcp, and bcc Metals Using Copper, Cobalt, and Iron

The growth of noble‐metal single crystals via the flame fusion method was developed in the 1980s. Since then, there have been no major advancements to the technique until the recent development of the controlled‐atmosphere flame fusion (CAFF) method to grow non‐noble Ni single crystals. Herein, we demonstrate the generality of this method with the first preparation of fcc Cu as well as the first hcp and bcc single crystals of Co and Fe, respectively. The high quality of the single crystals was verified using scanning electron microscopy and Laue X‐ray backscattering. Based on Wulff constructions, the equilibrium shapes of the single‐crystal particles were studied, confirming the symmetry of the fcc, hcp, and bcc single‐crystal lattices. The low cost of the CAFF method makes all kinds of high‐quality non‐noble single crystals independent of their lattice accessible for use in electrocatalysis, electrochemistry, surface science, and materials science.