Effect of styrene-butadiene rubber with different macrostructures and functional groups on the dispersion of silica in the compounds

Impact of Placement of Aminopropyl Triethoxy Silane and Tetraethoxy Silicate on SSBR Chains: Analysis of Rolling Resistance, Wet Grip, and Abrasion Resistance

Solution styrene-butadiene rubber (SBR) and silica filler have attracted a significant attention because of their superior properties in cured rubber mixtures used in automobile tire industry. One of the challenges ahead of using these materials is the hard dispersion of silica with its polar surface in SBR nonpolar rubber. In the present study, the synthesis of styrene-butadiene rubber by solution polymerization method with polymer chain modification using copolymer functionalization was performed. For this purpose, two materials, namely, aminopropyl triethoxy silane (APTES) and tetraethoxy silicate (TEOS), were employed to improve the silica dispersion in the mixture. The results of postsynthesis structural tests show the successful placement of functional groups on the polymer chain. The results of mechanical, dynamic, and imaging analyses of the cured mixtures showed an improvement in the APTES-containing samples rolling resistance, wet surface grip, and abrasion resistance by 39%, 18%, and 17%, respectively, due to having stronger physical and chemical bonds with silica and also the usage of end agents in the polymer chain. The samples containing TEOS had also better results than the conventional SBR rubber. In addition, a sample containing emulsion styrene-butadiene rubber was prepared to compare its properties with those of the solution SBR. Another SBR sample containing silane coupling agent was also prepared to investigate its performance compared to that of the agents placed on the polymer chain. The abrasion resistance, rolling resistance, and wet grip of the coupling agent containing sample showed 2%, 10%, and 30% improvement, respectively, which were very close to those of the sample containing the TEOS agent. In this work, various techniques including, rheometry, wear, rolling, hardness, bound rubber content, dynamic mechanical thermal analysis (DMTA), and field emission scanning electron microscopy (FE-SEM) were employed to analyze the synthesized rubber.

Effect of the Functional Group Position in Functionalized Liquid Butadiene Rubbers Used as Processing Aids on the Properties of Silica-Filled Rubber Compounds

Recently, research conducted on tread compounds with liquid butadiene rubber (LqBR) have been conducted in the tire industry. In particular, the introduction of functional groups into LqBRs is expected to lower hysteresis loss caused by the free chain ends of LqBR. To study this, LqBRs with functional groups at different positions were synthesized. The occurrences of in-chain and chain-end functionalization of functionalized LqBRs (F-LqBRs) were confirmed, the microstructure and functionalization efficiency of F-LqBRs were calculated through the characterizations. This novel functionalization technology was beneficial not only to immobilizing the free chain ends of LqBRs to the surfaces of silica to decrease the number of free chain ends, but also chemically bonding the LqBR chains on the base polymer through a crosslinking reaction to enhance the filler-rubber interaction. The effects of the functional group position and number of the free chain ends on the physical properties and hysteresis of the compounds were investigated by partially replacing the treated distillate aromatic extract (TDAE) oil with LqBR in silica-filled rubber compounds. The results showed that compounds that had applied DF-LqBR with both end functionalization performed better, including improving the silica dispersion, higher extraction resistance, and lower rolling resistance, than other F-LqBRs compounds.

Reinforcement of Styrene Butadiene Rubber Employing Poly(isobornyl methacrylate) (PIBOMA) as High Tg Thermoplastic Polymer

A set of poly(isobornyl methacrylate)s (PIBOMA) having molar mass in the range of 26,000–283,000 g mol⁻¹ was prepared either via RAFT process or using free radical polymerization. These linear polymers demonstrated high glass transition temperatures (T_g up to 201 °C) and thermal stability (T_onset up to 230 °C). They were further applied as reinforcing agents in the preparation of the vulcanized rubber compositions based on poly(styrene butadiene rubber) (SBR). The influence of the PIBOMA content and molar mass on the cure characteristics, rheological and mechanical properties of rubber compounds were studied in detail. Moving die rheometry revealed that all rubber compounds filled with PIBOMA demonstrated higher torque increase values ΔS in comparison with rubber compositions without filler, independent of PIBOMA content or molar mass, thus confirming its reinforcing effect. Reinforcement via PIBOMA addition was also observed for vulcanized rubbers in the viscoelastic region and the rubbery plateau, i.e. from −20 to 180 °C, by dynamic mechanical thermal analysis. Notably, while at temperatures above ~125 °C, ultra-high-molecular-weight polyethylene (UHMWPE) rapidly loses its ability to provide reinforcement due to softening/melting, all PIBOMA resins maintained their ability to reinforce rubber matrix up to 180 °C. For rubber compositions containing 20 phr of PIBOMA, both tensile strength and elongation at break decreased with increasing PIBOMA molecular weight. In summary, PIBOMA, with its outstanding high T_g among known poly(methacrylates), may be used in the preparation of advanced high-stiffness rubber compositions, where it provides reinforcement above 120 °C and gives properties appropriate for a range of applications.

MACRO- AND MICRO-DISPERSION OF SILICA IN TIRE TREAD COMPOUNDS: ARE THEY RELATED?

The dispersion of rubber fillers, such as silica, can be divided into two categories: macro- and micro-dispersion. Both dispersions are important; however, to achieve the best reinforcement of rubber, micro-dispersion of silica is crucial. The common view is that these filler dispersions are strongly related. The micro-dispersion is understood as the consequence of the continuous breakdown of filler clusters from macro-dispersion. Yet, a large problem is that an objective unequivocal direct measurement method for micro-dispersion is not available. In this study, a set of parameters is defined that are anticipated to have an influence on the micro- as well as the macro-dispersion. Mixing trials are performed with varying silanization temperature and time, different amounts of silane coupling agent, and by using silicas with different structures and specific surface areas. The degrees of micro- and macro-dispersion are evaluated by measuring the Payne effect as an indirect method for micro-dispersion and using a dispergrader for quantitative measurement of macro-dispersion. The results show that the filler dispersion processes happen simultaneously but independently. These results are supported by earlier work of Blume and Uhrlandt, who stated as well that micro- and macro-dispersion are independent. The major influencing factors on micro- and macro-dispersion of silica are also identified.

INTRODUCING BIOBASED NONPOLAR BOTTLEBRUSH β-MYRCENE SEGMENTS TO IMPROVE SILICA DISPERSION FOR SUSTAINABLE SSBR/SILICA NANOCOMPOSITES

To overcome the problem of fossil fuel depletion and associated environmental issues arising from the use of tire tread elastomers, a convenient, environmentally friendly, and highly efficient strategy was developed to prepare high-performance green solution polymerized styrene–butadiene rubber (SSBR)/silica nanocomposites by improving silica dispersion in the nonpolar polymer matrix via the introduction of a biobased nonpolar bottlebrush segment with two double bonds. Various elastomers containing biobased nonpolar bottlebrush β-myrcene segments were synthesized using an industrially robust anionic polymerization method. Results of rubber process analysis, small-angle X-ray scattering, scanning electron microscopy, and transmission electron microscopy revealed that rubber with myrcene could significantly improve silica dispersibility and inhibit the strong filler–filler interactions, which are due to the formation of hydrogen bonding between the double bonds in the myrcene block and silanol groups on the silica surface and possibly to the spreading or infiltrating of myrcene bottlebrush segments onto silica. Furthermore, for the modified rubber, rolling resistance decreased by 41.7%, tear strength increased by 20.78%, and tensile strength increased by 77.8% with the elongation at break remained practically unchanged as compared with the unmodified silica/SSBR composite. On the basis of aforementioned assessment, we believe that silica-reinforced β-myrcene–based styrene–butadiene integrated rubber is a versatile and promising candidate for future tire tread elastomers.

Preparation and property investigation of chain end functionalized cis-1,4 polybutadienes via de-polymerization and cross metathesis of cis-1,4 polybutadienes

The end-functional cis-1,4 polybutadiene displayed improved thermal stability and mechanistic properties.

Effect of chemical structure of elastomer on filler dispersion and interactions in silica/solution-polymerized styrene butadiene rubber composites through molecular dynamics simulation

The dynamic properties, filler–rubber interactions, and filler dispersion in silica/SSBR composites with various chemical structures of SSBR were studied using MD. Competing effects led to the existence of an optimum modifier content of 14.2 wt%.

Experimental study and molecular dynamics simulation of dynamic properties and interfacial bonding characteristics of graphene/solution-polymerized styrene-butadiene rubber composites

The effect of the vinyl content on microstructure, thermodynamics and dynamics properties of graphene/SSBR composites was investigated. SSBR with the highest vinyl content has the highest interfacial shear stress by pullout simulation.