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Polman J, van Koerten K, Tromp R, de Jong P. Critical review on an experimental design to measure and model milk fouling in heating equipment. J FOOD ENG 2023. [DOI: 10.1016/j.jfoodeng.2022.111402] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
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2
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Abdallah M, Azevedo-Scudeller L, Hiolle M, Lesur C, Baniel A, Delaplace G. Review on mechanisms leading to fouling and stability issues related to heat treatment of casein-based RTD beverages. FOOD AND BIOPRODUCTS PROCESSING 2022. [DOI: 10.1016/j.fbp.2022.09.009] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/04/2022]
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3
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McCarthy NA, Magan JB, Kelleher CM, Kelly AL, O’Mahony JA, Murphy EG. Heat treatment of milk: effect on concentrate viscosity, powder manufacture and end-product functionality. Int Dairy J 2021. [DOI: 10.1016/j.idairyj.2021.105289] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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4
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Bangavadi Munivenkatappa M, Franklin MEE, Dhotre AV, Pushpadass HA, Shivanand, Anthonysamy A, Mandhyan PK, Patil PG. Mitigation of fouling during milk processing in polytetrafluoroethylene‐titanium dioxide coated plate heat exchanger. J FOOD PROCESS ENG 2021. [DOI: 10.1111/jfpe.13836] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
| | | | - Ananta V. Dhotre
- Dairy Engineering Section ICAR‐National Dairy Research Institute, Southern Regional Station Bengaluru India
| | - Heartwin A. Pushpadass
- Dairy Engineering Section ICAR‐National Dairy Research Institute, Southern Regional Station Bengaluru India
| | - Shivanand
- Dairy Engineering Section ICAR‐National Dairy Research Institute, Southern Regional Station Bengaluru India
| | | | | | - Prashant G. Patil
- ICAR‐Central Institute for Research on Cotton Technology Mumbai India
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Françolle de Almeida C, Saget M, Delaplace G, Jimenez M, Fierro V, Celzard A. Innovative fouling-resistant materials for industrial heat exchangers: a review. REV CHEM ENG 2021. [DOI: 10.1515/revce-2020-0094] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
Abstract
Abstract
Fouling of heat exchangers (HEs) has become a major concern across the industrial sector. Fouling is an omnipresent phenomenon but is particularly prevalent in the dairy, oil, and energy industries. Reduced energy performance that results from fouling represents significant operating loss in terms of both maintenance and impact on product quality and safety. In most industries, cleaning or replacing HEs are currently the only viable solutions for controlling fouling. This review examines the latest advances in the development of innovative materials and coatings for HEs that could mitigate the need for costly and frequent cleaning and potentially extend their operational life. To better understand the correlation between surface properties and fouling occurrence, we begin by providing an overview of the main mechanisms underlying fouling. We then present selected key strategies, which can differ considerably, for developing antifouling surfaces and conclude by discussing the current trends in the search for ideal materials for a range of applications. In our presentation of all these aspects, emphasis is given wherever possible to the potential transfer of these innovative surfaces from the laboratory to the three industries most concerned by HE fouling problems: food, petrochemicals, and energy production.
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Affiliation(s)
| | - Manon Saget
- Université Lille, CNRS, INRAE, Centrale Lille, UMR 8207-UMET-Unité Matériaux et Transformations , F-59000 Lille , France
| | - Guillaume Delaplace
- Université Lille, CNRS, INRAE, Centrale Lille, UMR 8207-UMET-Unité Matériaux et Transformations , F-59000 Lille , France
| | - Maude Jimenez
- Université Lille, CNRS, INRAE, Centrale Lille, UMR 8207-UMET-Unité Matériaux et Transformations , F-59000 Lille , France
| | - Vanessa Fierro
- Université de Lorraine, CNRS, IJL , F-88000 Epinal , France
| | - Alain Celzard
- Université de Lorraine, CNRS, IJL , F-88000 Epinal , France
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6
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Saget M, de Almeida CF, Fierro V, Celzard A, Delaplace G, Thomy V, Coffinier Y, Jimenez M. A critical review on surface modifications mitigating dairy fouling. Compr Rev Food Sci Food Saf 2021; 20:4324-4366. [PMID: 34250733 DOI: 10.1111/1541-4337.12794] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/26/2020] [Revised: 05/18/2021] [Accepted: 06/06/2021] [Indexed: 01/01/2023]
Abstract
Thermal treatments performed in food processing industries generate fouling. This fouling deposit impairs heat transfer mechanism by creating a thermal resistance, thus leading to regular shutdown of the processes. Therefore, periodic and harsh cleaning-in-place (CIP) procedures are implemented. This CIP involves the use of chemicals and high amounts of water, thus increasing environmental burden. It has been estimated that 80% of production costs are owed to dairy fouling deposit. Since the 1970s, different types of surface modifications have been performed either to prevent fouling deposition (anti-fouling) or to facilitate removal (fouling-release). This review points out the impacts of surface modification on type A dairy fouling and on cleaning behaviors under batch and continuous flow conditions. Both types of anti-fouling and fouling-release coatings are reported as well as the different techniques used to modify stainless steel surface. Finally, methods for testing and characterising the effectiveness of coatings in mitigating dairy fouling are discussed.
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Affiliation(s)
- Manon Saget
- Univ. Lille, CNRS, INRAE, Centrale Lille, UMR 8207 - UMET - Unité Matériaux et Transformations, Lille, France.,Univ. Lille, CNRS, Centrale Lille, Univ. Polytechnique Hauts-de-France, UMR 8520 - IEMN, Lille, France
| | | | | | | | - Guillaume Delaplace
- Univ. Lille, CNRS, INRAE, Centrale Lille, UMR 8207 - UMET - Unité Matériaux et Transformations, Lille, France
| | - Vincent Thomy
- Univ. Lille, CNRS, Centrale Lille, Univ. Polytechnique Hauts-de-France, UMR 8520 - IEMN, Lille, France
| | - Yannick Coffinier
- Univ. Lille, CNRS, Centrale Lille, Univ. Polytechnique Hauts-de-France, UMR 8520 - IEMN, Lille, France
| | - Maude Jimenez
- Univ. Lille, CNRS, INRAE, Centrale Lille, UMR 8207 - UMET - Unité Matériaux et Transformations, Lille, France.,Institut Universitaire de France, Paris, France
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7
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Schnöing L, Augustin W, Scholl S. Fouling mitigation in food processes by modification of heat transfer surfaces: A review. FOOD AND BIOPRODUCTS PROCESSING 2020. [DOI: 10.1016/j.fbp.2020.01.013] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/16/2023]
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8
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Magens OM, Hofmans JF, Adriaenssens Y, Ian Wilson D. Comparison of fouling of raw milk and whey protein solution on stainless steel and fluorocarbon coated surfaces: Effects on fouling performance, deposit structure and composition. Chem Eng Sci 2019. [DOI: 10.1016/j.ces.2018.09.039] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/18/2022]
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9
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Zouaghi S, Abdallah M, André C, Chihib N, Bellayer S, Delaplace G, Celzard A, Jimenez M. Graphite-based composites for whey protein fouling and bacterial adhesion management. Int Dairy J 2018. [DOI: 10.1016/j.idairyj.2018.07.004] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/06/2023]
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10
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Wilson DI. Fouling during food processing – progress in tackling this inconvenient truth. Curr Opin Food Sci 2018. [DOI: 10.1016/j.cofs.2018.10.002] [Citation(s) in RCA: 18] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/14/2023]
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11
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A new online-method for the characterization of detached particles while cleaning starch fouling layers. Food Control 2018. [DOI: 10.1016/j.foodcont.2018.03.023] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
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12
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Zouaghi S, Barry ME, Bellayer S, Lyskawa J, André C, Delaplace G, Grunlan MA, Jimenez M. Antifouling amphiphilic silicone coatings for dairy fouling mitigation on stainless steel. BIOFOULING 2018; 34:769-783. [PMID: 30332896 DOI: 10.1080/08927014.2018.1502275] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/30/2018] [Revised: 07/09/2018] [Accepted: 07/13/2018] [Indexed: 06/08/2023]
Abstract
Pasteurization of dairy products is plagued by fouling, which induces significant economic, environmental and microbiological safety concerns. Herein, an amphiphilic silicone coating was evaluated for its efficacy against fouling by a model dairy fluid in a pilot pasteurizer and against foodborne bacterial adhesion. The coating was formed by modifying an RTV silicone with a PEO-silane amphiphile comprised of a PEO segment and flexible siloxane tether ([(EtO)3Si-(CH2)2-oligodimethylsiloxanem-block-(OCH2CH2)n-OCH3]). Contact angle analysis of the coating revealed that the PEO segments were able to migrate to the aqueous interface. The PEO-modified silicone coating applied to pretreated stainless steel was exceptionally resistant to fouling. After five cycles of pasteurization, these coated substrata were subjected to a standard clean-in-place process and exhibited a minor reduction in fouling resistance in subsequent tests. However, the lack of fouling prior to cleaning indicates that harsh cleaning is not necessary. PEO-modified silicone coatings also showed exceptional resistance to adhesion by foodborne pathogenic bacteria.
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Affiliation(s)
- Sawsen Zouaghi
- a UMET (Unité Matériaux et Transformations) , Université de Lille , Lille , France
| | - Mikayla E Barry
- b Biomedical Engineering, Materials Science & Engineering , Texas A&M University , College Station , Texas , USA
| | - Séverine Bellayer
- a UMET (Unité Matériaux et Transformations) , Université de Lille , Lille , France
| | - Joël Lyskawa
- a UMET (Unité Matériaux et Transformations) , Université de Lille , Lille , France
| | - Christophe André
- a UMET (Unité Matériaux et Transformations) , Université de Lille , Lille , France
- c Hautes Etudes d'Ingénieur , Lille , France
| | - Guillaume Delaplace
- a UMET (Unité Matériaux et Transformations) , Université de Lille , Lille , France
- d INRA (Institut National de la Recherche Agronomique) , Villeneuve d'Ascq , France
| | - Melissa A Grunlan
- b Biomedical Engineering, Materials Science & Engineering , Texas A&M University , College Station , Texas , USA
| | - Maude Jimenez
- a UMET (Unité Matériaux et Transformations) , Université de Lille , Lille , France
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Blanpain-Avet P, André C, Khaldi M, Bouvier L, Petit J, Six T, Jeantet R, Croguennec T, Delaplace G. Predicting the distribution of whey protein fouling in a plate heat exchanger using the kinetic parameters of the thermal denaturation reaction of β-lactoglobulin and the bulk temperature profiles. J Dairy Sci 2016; 99:9611-9630. [PMID: 27720151 DOI: 10.3168/jds.2016-10957] [Citation(s) in RCA: 34] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/28/2016] [Accepted: 06/09/2016] [Indexed: 11/19/2022]
Abstract
Fouling of plate heat exchangers (PHE) is a severe problem in the dairy industry, notably because the relationship between the build-up of protein fouling deposits and the chemical reactions taking place in the fouling solution has not yet been fully elucidated. Experiments were conducted at pilot scale in a corrugated PHE, and fouling deposits were generated using a model β-lactoglobulin (β-LG) fouling solution for which the β-LG thermal denaturation reaction constants had been previously determined experimentally. Then 18 different bulk temperature profiles within the PHE were imposed. Analysis of the fouling runs shows that the dry deposit mass per channel versus the ratio R=kunf/kagg (with kunf and kagg representing, respectively, the unfolding and aggregation rate constants computed from both the identification of the β-LG thermal denaturation process and knowledge of the imposed bulk temperature profile into the PHE channel) is able to gather reasonably well the experimental fouling mass data into a unique master curve. This type of representation of the results clearly shows that the heat-induced reactions (unfolding and aggregation) of the various β-LG molecular species in the bulk fluid are essential to capture the trend of the fouling mass distribution inside a PHE. This investigation also illustrates unambiguously that the release of the unfolded β-LG (also called β-LG molten globule) within the bulk fluid (and the absence of its consumption in the form of aggregates) is a key phenomenon that controls the extent of protein fouling as well as its location inside the PHE.
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Affiliation(s)
- P Blanpain-Avet
- INRA, PIHM-UR638 (Processus aux Interfaces et Hygiène des Matériaux), UMET (Unité Matériaux Et Transformations) UMR CNRS 8207, 369, rue Jules Guesde, BP 20039, 59651 Villeneuve d'Ascq Cedex, France.
| | - C André
- HEI (Ecole des hautes Etudes d'Ingénieur), Département Chimie, Textiles et Process Innovants, 13, rue de Toul, 59046 Lille Cedex, France
| | - M Khaldi
- INRA, PIHM-UR638 (Processus aux Interfaces et Hygiène des Matériaux), UMET (Unité Matériaux Et Transformations) UMR CNRS 8207, 369, rue Jules Guesde, BP 20039, 59651 Villeneuve d'Ascq Cedex, France
| | - L Bouvier
- INRA, PIHM-UR638 (Processus aux Interfaces et Hygiène des Matériaux), UMET (Unité Matériaux Et Transformations) UMR CNRS 8207, 369, rue Jules Guesde, BP 20039, 59651 Villeneuve d'Ascq Cedex, France
| | - J Petit
- ENSAIA-Université de Lorraine-Laboratoire d'Ingénierie des Biomolécules (LiBio), 2 avenue de la Forêt de Haye-TSA 40602, 54518 Vandoeuvre-les-Nancy cedex, France
| | - T Six
- INRA, PIHM-UR638 (Processus aux Interfaces et Hygiène des Matériaux), UMET (Unité Matériaux Et Transformations) UMR CNRS 8207, 369, rue Jules Guesde, BP 20039, 59651 Villeneuve d'Ascq Cedex, France
| | - R Jeantet
- Agrocampus Ouest, UMR 1253, STLO (Science et Technologie du Lait et de l'Oeuf), 65 rue de Saint-Brieuc, CS 84215, 35042 Rennes, France
| | - T Croguennec
- Agrocampus Ouest, UMR 1253, STLO (Science et Technologie du Lait et de l'Oeuf), 65 rue de Saint-Brieuc, CS 84215, 35042 Rennes, France
| | - G Delaplace
- INRA, PIHM-UR638 (Processus aux Interfaces et Hygiène des Matériaux), UMET (Unité Matériaux Et Transformations) UMR CNRS 8207, 369, rue Jules Guesde, BP 20039, 59651 Villeneuve d'Ascq Cedex, France
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14
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Tanguy G, Siddique F, Beaucher E, Santellani AC, Schuck P, Gaucheron F. Calcium phosphate precipitation during concentration by vacuum evaporation of milk ultrafiltrate and microfiltrate. Lebensm Wiss Technol 2016. [DOI: 10.1016/j.lwt.2016.02.023] [Citation(s) in RCA: 14] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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Moreira J, Fulgêncio R, Alves P, Machado I, Bialuch I, Melo L, Simões M, Mergulhão F. Evaluation of SICAN performance for biofouling mitigation in the food industry. Food Control 2016. [DOI: 10.1016/j.foodcont.2015.10.023] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/06/2023]
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