Limitation of the migration of plasticizers from medical devices through treatment with low-pressure cold plasma, polydopamine coating, and annealing

Poly(vinyl chloride) (PVC) is widely used in the manufacture of medical devices. The plasticizers added to PVC are potentially toxic for humans, likely to migrate, and thus unintentionally administered to patients. The objective of the present study was to reduce the migration of plasticizer (1,2-cyclohexanedicarboxylic acid, diisononylester (DINCH) or trioctyltrimellitate (TOTM)) from PVC by implementing a three-step surface treatment process: (i) pretreatment with low-pressure argon cold plasma, (ii) polydopamine coating, and (iii) post-treatment with cold plasma exposure or thermal treatment at 140 °C. Samples were then characterized in terms of the water contact angle (WCA) and the aspect in scanning electron microscopy. Plasticizer migration (n = 5) was measured using an HPLC technique with ultraviolet detection and found to depend on the treatment and the plasticizer. Plasticized PVC was hydrophobic, with a measured mean ± standard deviation WCA of 96.7 ± 3.6° for PVC-DINCH and 110.2 ± 5.8° for PVC-TOTM. Plasma post-treatment and thermal post-treatment were respectively associated with a mean decrease in migration of 38.3 ± 1.9% for DINCH and 61.5 ± 4.4% for TOTM. Our results are promising with regard to limiting the migration of plasticizers into the patient's blood and thus enabling the development of safer medical devices.

Antifouling amphiphilic silicone coatings for dairy fouling mitigation on stainless steel

Pasteurization of dairy products is plagued by fouling, which induces significant economic, environmental and microbiological safety concerns. Herein, an amphiphilic silicone coating was evaluated for its efficacy against fouling by a model dairy fluid in a pilot pasteurizer and against foodborne bacterial adhesion. The coating was formed by modifying an RTV silicone with a PEO-silane amphiphile comprised of a PEO segment and flexible siloxane tether ([(EtO)₃Si-(CH₂)₂-oligodimethylsiloxane_m-block-(OCH₂CH₂)_n-OCH₃]). Contact angle analysis of the coating revealed that the PEO segments were able to migrate to the aqueous interface. The PEO-modified silicone coating applied to pretreated stainless steel was exceptionally resistant to fouling. After five cycles of pasteurization, these coated substrata were subjected to a standard clean-in-place process and exhibited a minor reduction in fouling resistance in subsequent tests. However, the lack of fouling prior to cleaning indicates that harsh cleaning is not necessary. PEO-modified silicone coatings also showed exceptional resistance to adhesion by foodborne pathogenic bacteria.

Salen Complexes as Fire Protective Agents for Thermoplastic Polyurethane: Deep Electron Paramagnetic Resonance Spectroscopy Investigation

The contribution of copper complexes of salen-based Schiff bases N, N'-bis(salicylidene)ethylenediamine (C1), N, N'-bis(4-hydroxysalicylidene)ethylenediamine (C2), and N, N'-bis(5-hydroxysalicylidene)ethylenediamine (C3) to the flame retardancy of thermoplastic polyurethane (TPU) is investigated in the context of minimizing the inherent flammability of TPU. Thermal and fire properties of TPU are evaluated. It is observed that fire performances vary depending upon the substitution of the salen framework. Cone calorimetry [mass loss calorimetry (MLC)] results show that, in TPU at 10 wt % loading, C2 and C3 reduce the peak of heat release rate by 46 and 50%, respectively. At high temperature, these copper complexes undergo polycondensation leading to resorcinol-type resin in the condensed phase and thus acting as intumescence reinforcing agents. C3 in TPU is particularly interesting because it delays significantly the time to ignition (MLC experiment). In addition, pyrolysis combustion flow calorimetry shows reduction in the heat release rate curve, suggesting its involvement in gas-phase action. Structural changes of copper complexes and radical formation during thermal treatment as well as their influence on fire retardancy of TPU in the condensed phase are investigated by spectroscopic studies supported by microscopic and powder diffraction studies. Electron paramagnetic resonance (EPR) spectroscopy was fully used to follow the redox changes of Cu(II) ions as well as radical formation of copper complexes/TPU formulations in their degradation pathways. Pulsed EPR technique of hyperfine sublevel correlation spectroscopy reveals evolution of the local surrounding of copper and radicals with a strong contribution of nitrogen fragments in the degradation products. Further, the spin state of radicals was investigated by the two-dimensional technique of phase-inverted echo-amplitude detected nutation experiment. Two different radicals were detected, that is, one monocarbon radical and an oxygen biradical. Thus, the EPR study permits to deeply investigate the mode of action of copper salen complexes in TPU.

Extraction of indium-tin oxide from end-of-life LCD panels using ultrasound assisted acid leaching

In this report, indium-tin-oxide (ITO)-layer extraction from end-of-life (EOL) Liquid Crystal Displays (LCDs) was discussed by sulfuric acid leaching with simultaneous application of ultrasonication on the ITO-side of glass/ITO panels, exhibiting various dimensions. Applying this technique presents several advantages compared to the traditional leaching process such as fast and controllable kinetics, high extraction yield of indium and tin, selective recovery of these two metals possible, and the opportunity to recycle the neat glass separately avoiding additional separation processes. ITO-dissolution kinetics from EOL LCD panels were investigated as function of leaching time and acidity of sulfuric acid. At a temperature of 60°C, a nearly quantitative indium yield was obtained using an acid concentration of 18mol/L by simultaneous application of ultrasonication, whereas only 70% were recovered in the absence of ultrasound. Results from ICP-AES agreed well with SEM/BSE observations demonstrating the high efficiency of the ultrasound assisted process since only 3-4min were required to obtain maximum ITO recovery.

Antifouling Biomimetic Liquid-Infused Stainless Steel: Application to Dairy Industrial Processing

Fouling is a widespread and costly issue, faced by all food-processing industries. Particularly, in the dairy sector, where thermal treatments are mandatory to ensure product safety, heat-induced fouling represents up to 80% of the total production costs. Significant environmental impacts, due the massive consumption of water and energy, are also to deplore. Fouling control solutions are thus desperately needed, as they would lead to substantial financial gains as well as tremendous progress toward eco-responsible processes. This work aims at presenting a novel and very promising dairy fouling-mitigation strategy, inspired by nature, and to test its antifouling performances in real industrial conditions. Slippery liquid-infused surfaces were successfully designed directly on food grade stainless steel, via femtosecond laser ablation, followed by fluorosilanization and impregnation with an inert perfluorinated oil. Resulting hydrophobic surfaces (water contact angle of 112°) exhibited an extremely slippery nature (contact angle hysteresis of 0.6°). Outstanding fouling-release performances were obtained for these liquid-infused surfaces as absolutely no trace of dairy deposit was found after 90 min of pasteurization test in pilot-scale equipment followed by a short water rinse.

One pot flame retardant and weathering resistant coatings for plastics: a novel approach

The first epoxy/fluoropolymer/iron oxide self-stratified coatings (thickness < 100 μm) with outstanding fireproofing performances were designed for polycarbonate substrates.

Phosphorylation of lignin: characterization and investigation of the thermal decomposition

Lignin is an abundant polyphenol biopolymeric material chemically functionalisable to act as flame retardant in polymers.

Fire retardant sol–gel coatings for flexible polyurethane foams

Untreated flexible polyurethane foams used in upholstered products are prone to rapid fire growth. Sol–gel process was evaluated to flame retard it. A successful intumescent formulation gave 60% reduction of the peak of heat release rate.

Crossing the Traditional Boundaries: Salen-Based Schiff Bases for Thermal Protective Applications

A broad spectrum of applications of "Salen"-based Schiff bases tagged them as versatile multifunctional materials. However, their applicability is often bounded by a temperature threshold and, thus, they have rarely been used for high temperature applications. Our investigation of a classical Schiff base, N,N'-bis(4-hydroxysalicylidene)ethylenediamine (L2), reveals that it displays an intriguingly combative response to an elevated temperature/fire scenario. L2 resists and regulates thermal degradation by forming an ablative surface, and acts as a thermal shield. A polycondensation via covalent cross-linking, which forms a hyperbranched cross-linked resin is found to constitute the origin of the ablative surface. This is a unique example of a resin formation produced with a Schiff base, that mimicks the operational strategy of a high-heat resistant phenolic resin. Further applicability of L2, as a flame retardant, was tested in an engineering polymer, polyamide-6. It was found that it reinforces the polymer against fire risks by the formation of an intumescent coating. This paves the way for a new strategic avenue in safeguarding polymeric materials toward fire risks. Further, this material represents a promising start for thermal protective applications.

Novel flame retardant flexible polyurethane foam: plasma induced graft-polymerization of phosphonates

Flame retardancy of flexible polyurethane foams has become an issue due to very severe regulations.

Salen based Schiff bases to flame retard thermoplastic polyurethane mimicking operational strategies of thermosetting resin

Resorcinol based Salen framework as a non-phosphorus and non-halogen fire retardant additive for thermoplastic polyurethane (TPU).

Cysteine-grafted nonwoven geotextile: a new and efficient material for heavy metals sorption--part A

Cysteine is an interesting biomolecule in the heavy metals trapping field, thanks to its amino, thiol and carboxylic groups. This amino acid is indeed present in some natural chelating agents: glutathione, phytochelatins and metallothioneins. However, cysteine has never been used in remediation processes. When immobilized on a polypropylene nonwoven (PP) geotextile, an innovative and eco-friendly material is obtained, with potential use in drainage and filtration of wastewaters and sediments. PP was first functionalized with acrylic acid using a low pressure cold plasma process to bring reactive carboxylic functions onto the surface (PP-g-AA). Cysteine was then covalently grafted on this modified PP. The cysteine grafting on PP-g-AA was optimized using response surface methodology, which allowed concluding that the best conditions of immersion without heating consist in: a solution containing 0.229 mol/L of cysteine for 28 h. The materials were characterized by Scanning Electron Microscopy, InfraRed Spectroscopy and X-ray Photoelectron Spectroscopy: evidence of covalent cysteine grafting was given. Preliminary sorption tests at 20 °C and pH = 4.5 with artificially polluted solutions give promising results for divalent heavy metal ions: 95 mg Cu (II) (CuSO4 solution), 104 mg Cu (II) and 135 mg Pb(II) (with NO3(-) counter-ion) per gram of PP are trapped.

Mapping the multimodal action of melamine-poly(aluminium phosphate) in the flame retardancy of polyamide 66

Multimodal action and synergism of melamine poly(aluminum phosphate) in the flame retardancy of polyamide 66.

Toward the understanding of the interfacial dairy fouling deposition and growth mechanisms at a stainless steel surface: a multiscale approach

The microstructures of two dairy fouling deposits obtained at a stainless steel surface after different processing times in a pilot plate heat exchanger were investigated at different scales. Electron-Probe Micro Analysis, Time-of-Flight Secondary Ion Mass Spectrometry, Atomic Force Microscopy, and X-Ray Photo-electron Spectroscopy techniques were used for this purpose. The two model fouling solutions were made by rehydrating whey protein in water containing calcium or not. Results on samples collected after 2h processing show that the microstructure of the fouling layers is completely different depending on calcium content: the layer is thin, smooth, and homogeneous in absence of calcium and on the contrary very thick and rough in presence of calcium. Analyses on substrates submitted to 1 min fouling reveal that fouling mechanisms are initiated by the deposit of unfolded proteins on the substrate and start immediately till the first seconds of exposure with no lag time. In presence of calcium, amorphous calcium carbonate nuclei are detected in addition to unfolded proteins at the interface, and it is shown that the protein precedes the deposit of calcium on the substrate. Moreover, it is evidenced that amorphous calcium carbonate particles are stabilized by the unfolded protein. They are thus more easily trapped in the steel roughnesses and contribute to accelerate the deposit buildup, offering due to their larger characteristic dimension more roughness and favorable conditions for the subsequent unfolded protein to depose.