Preparation of core–shell impact modifier particles for PVC with nanometric shell thickness through seeded emulsion polymerization

Bibliometric and Co-Occurrence Study of Process System Engineering (PSE) Applied to the Polyvinyl Chloride (PVC) Production

PVC is widely used in packaging, electrical insulation, and medical devices due to its versatility owing to its resistance, incombustible and barrier properties as well as affordable cost. In the present study, bibliometric and co-occurrence analyses are proposed to identify trends, gaps, future directions, and challenges regarding process system engineering (PSE) applied to the production process of PVC using VOSviewer as a tool for analyzing the data obtained from SCOPUS. A mapping of different topics alluding to simulation of PVC production was provided to gain a better insight into the development of the topic and its progression. The findings indicate that the literature on this topic falls into five different clusters: modeling and simulation of PVC production, process control and optimization, and optimization strategies of the process. From a co-occurrence study we identified that mathematics and statistics applied to polymer chemistry, separation phenomena, and polymer production are the main areas of interest for further research. The trends suggest that Monte Carlo and numerical simulation can contribute to a deeper understanding of PVC's properties and behavior. In addition, the focus on plastics and microplastics reflects concerns about the environmental impact. A bibliometric study evidenced that PSE provides the tools for improvement in PVC production processes by employing advanced process engineering techniques. Modelling and new algorithms for simulation methods of continuous polymerization processes are important to enhance accuracy and efficiency across various applications. The study also proposes a research agenda for future researchers working in the field of the use of PSE applied to the PVC production process.

A systematic study on the synergistic effects of MWCNTs and core-shell particles on the physicomechanical properties of epoxy resin

Here, core-shell impact modifier particles (CSIMPs) and multiwalled carbon nanotubes (MWCNs) were used as reinforcing agents for improving the toughness and tensile properties of epoxy resin. For this purpose, emulsion polymerization technique was exploited to fabricate poly(butyl acrylate-allyl methacrylate) core-poly(methyl methacrylate-glycidyl methacrylate) shell impact modifier particles with an average particle size of 407 nm. It was revealed that using a combination of the prepared CSIMPs and MWCNTs could significantly enhance the toughness and tensile properties of the epoxy resin. Also, it was observed that the dominant factors for improving the fracture toughness of the ternary composites are crack deflection/arresting as well as enlarged plastic deformation around the growing crack tip induced by the combination of rigid and soft particles. The Response Surface Methodology (RSM) with central composite design (CCD) was utilized to study the effects of the amounts of CSIMPs and MWCNTs on the physicomechanical properties of the epoxy resin. The proposed quadratic models were in accordance with the experimental results with correlation coefficient more than 98%. The optimum condition for maximum toughness, elastic modulus, and tensile strength was 3 wt% MWCNT and 1.03 wt% CSIMPs. The sample fabricated in the optimal condition indicated toughness, elastic modulus, and tensile strength equal to 2.2 MPa m1/2, 3014.5 MPa, and 40.6 MPa, respectively.

Synthesis and characterization of core-shell nanoparticles and their application in dental resins

The aim of this study was to synthesize acrylic core-shell particles and silica-loaded core-shell hybrid particles through emulsion polymerization. Also this work examined the influence of synthesized nanoparticles loading in a Bis-GMA/TEGDMA resin matrix on some mechanical properties of the dental composite resins. Core-shell particles consisting of polybutyl acrylate (PBA) rubbery core and polymethyl methacrylate (PMMA)/polystyrene (PS) shell were synthesized by seeded emulsion polymerization. For preparing the core-shell hybrid particles, first silica particles with diameters of about 68 nm were synthesized based on the Stöber process. Then the surface of silica particles was treated with ɣ-MPS. Afterwards, polymeric shell was coated on silica nanoparticles through emulsion polymerization. The morphology of core-shell particles was examined by SEM/TEM. Mechanical properties (fracture toughness, flexural strength and flexural modulus) of the photo-cured Bis-GMA/TEGDMA dental resins/composites filled with different mass fractions of synthesized nanoparticles were tested, and analysis of variance (ANOVA) was used for the statistical analysis of the acquired data. Formation of glassy shell on PBA core in core-shell particles, grafting of ɣ -MPS onto the silica particles and encapsulation of modified silica by polymeric shell in core-shell hybrid particles were confirmed using various analytical techniques. The results of mechanical tests showed that fracture toughness of Bis-GMA/TEGDMA dental resins improved about 35% by the inclusion of 5 wt% silica-loaded core-shell hybrid particles with little effect on flexural strength. This study shows that incorporation of proper amount of hybrid core-shell particles in dental composites can improve their fracture toughness and thus may extend their service life.