Extrusion and Evaluation of Chitosan Assisted AgNPs Immobilized Film Derived from Waste Polyethylene Terephthalate for Food Packaging Applications

Simultaneous improvements in antibacterial and flame retardant properties of PET by use of bio-nanotechnology for fabrication of high performance PET bionanocomposites

Recently, attentions to the applications of biotechnology and nanotechnology in the polymer industries have been greater than before. Hybrid nanocomposites containing multi-type of nano structures are widely established, but application of biotechnology for in-situ embedment of nanoparticles in polymer matrix is rarely reported. In this study, poly (ethylene terephthalate) (PET) based ternary bionanocomposites containing modified chitosan (phosphorylated chitosan) and nanosilver particles were prepared by simple eco-friendly method. Chitosan was selected as a biopolymer with respect to the biological activity and compatibility with PET. Phosphorylation of chitosan was achieved in order to introduce the phosphorus moieties as a flame retardant agent in PET matrix by using chemical approach. Also a cost-effective and environmentally friendly method was used for the in-situ fabrication and decoration of silver nanoparticles on to phosphorylated chitosan in PET matrix. Effects of the hybrid system (phosphorylated chitosan and silver nanoparticles) on the morphology, thermal behavior and antibacterial properties of the PET samples were investigated by different methods. The microstructure and homogeneity of the samples were analyzed by studying of dispersion of nanoparticles in PET via scanning electron microscopy. The antibacterial properties of PET nanocomposites can be improved by insertion of silver nanoparticles into the bulk of polymer matrix. Obtained results indicated that the PET/phosphorylated chitosan/silver nanocomposites showed a significantly higher growth inhibition rate compared with the PET and PET/phosphorylated chitosan blend. Also the flame retardant properties of PET nanocomposites were drastically enhanced.

Antimicrobial-coated films as food packaging: A review

Antimicrobial food packaging involves packaging the foods with antimicrobials to protect them from harmful microorganisms. In general, antimicrobials can be integrated with packaging materials via direct incorporation of antimicrobial agents into polymers or application of antimicrobial coating onto polymer surfaces. The former option is generally achieved through thermal film-making technology such as compression molding or film extrusion, which is primarily suitable for heat-stable antimicrobials. As a nonthermal technology, surface coating is more promising compared to molding or extrusion for manufacturing food packaging containing heat-sensitive antimicrobials. In addition, it also has advantages over direct incorporation to preserve the packaging materials' bulk properties (e.g., mechanical and physical properties) and minimize the amount of antimicrobials to reach sufficient efficacy. Herein, antimicrobial food packaging films achieved through surface coating is explored and discussed. The two components (i.e., film substrate and antimicrobials) consisting of the antimicrobial-coated films are reviewed as plastic/biopolymer films; and synthetic/naturally occurring antimicrobials. Furthermore, special emphasis is given to different coating technologies to deposit antimicrobials onto film substrate. Laboratory coating techniques (e.g., knife coating, bar coating, and spray coating) commonly applied in academic research are introduced briefly, and scalable coating methods (i.e., electrospinning/spraying, gravure roll coating, flexography coating) that have the potential to bring laboratory-developed antimicrobial-coated films to an industrial level are explained in detail. The migration profile, advantages/drawbacks of antimicrobial-coated films for food applications, and quantitative analyses of the reviewed antimicrobial-coated films from different aspects are also covered in this review. A conclusion is made with a discussion of the challenges that remain in bringing the production of antimicrobial-coated films to an industrial level.